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Calculation of pressure
and quantity
measurement
PRANJAL SAO
GENERAL HEADING OF
VENTILATION SURVEY
AIR
QUANTITY
SURVEY
PRESSURE
QUANTITY
SURVEY
TEMPERATU
RE SURVEY
AIR QUALITY
SURVEY
Importance of
ventilation survey
Check and
supply of
air
Detection of
leakage
Size of airways
Alteration in
magnitude and
course of
airways
Ventilation for
control of fire
and other
explosion
Quantity Requirement
1> AIR REQUIREMENT IN
THE WORKINGS
2>AIR REQUIREMENT IN
DRIFTS AND TUNNELS
PRESSURE
REQUIREMENT
1> OBTAIN A PRESSURE
GRADIENT ALONG THE
CIRCUIT
2> DETERMINING THE
VALUES OF FRICTION FACTOR
FOR VARIOUS TYPES OF
AIRWAYS
AIR REQUIREMENT
IN THE WORKINGS:-
SUPPLYING THE WORKERS
WITH BREATHABLE AIR
DILUTING IMPURITIES IN
MINE AIR TO SAFE
CONCENTRATIONS
DILUTING HEAT AND
HUMIDITY OF MINE AIR
Supplying the
workers with
breathable air
MINE AIR
SHOULD ONTAIN
AT LEAST 19% O2
A MAN NEED
ABOUT 0.125
M3MIN. CO2
SHOULD BE 0.5%
DILUTING IMPURITIES IN MINE
AIR TO SAFE CONCENTRATIONS
1>THE DILUTION OF METHANE
IS THE DETERMINING FACTOR
IN MINES .
2>DGMS RECOMMENDS TO
KEEP THE INFLAMMABLE
GASES BELOW 0.75%.
3>IF ELECTRICAL APPARATUS
ARE USED METHANE SHOULD
KEPT BELOW 0.5%
THE RATE OF AIR FLOW Q
REQUIRED TO DILUTE THE
METHANE
GAS IN INTAKE AIR + GAS ADDED IN
THE WORKINGS = GAS IN EXHAUST
AIR
Q ×a +q =( Q + q) c
Q = q/(c−a)−qc/ ( c−a) m3 /min
a = concentration of gas present in
intake air
q = rate of gas emission m3 /min
IF THE MINE IS TO BE PLANNED FOR
DEPTHS FOR WHICH NO METHANE
EMISSION DATA CAN BE OBTAINED , IT
WOULD BE WISE TO ALLOW A 10 %
INCREASE IN THE RATE OF GAS EMISSION
FOR EVERY 100M DEPTH .
RADON DOUGHTERS [RADIOACTIVE
MINERALS ] :-- MAXIMUM PER LIMIT = 1/10
U Ci/m3
1 Ci = 37 BILLION DPS
1mCi = 37000DPS . MINIMUM 0.5 M3/S
SHOULD BE DELIVERED FROM A TUBE
OUTLET AT A INSTANCE NOT EXCEEDING
9M FROM FACE FOR EVERY PAIR OF MAN
MINING URANIUM CORE
DILUTING HEAT AND HUMIDITY
OF THE MINE AIR
1>It is difficult to estimate the quantity of air
necessary to reduce the temperature of air at
the face , This depends on many factors .
2> heat from sources like machines , men etc are
easily measurable .
3> heat due to spontaneous heating is more
difficult to estimate
Q = ( q × p ×dL )/ (Ad ×Cp×dT)
Q = quantity of air flowing per unit time
q = rate of heat transfer from strata to air
P= perimeter
dL = length of airway
dT =rise in temperature
At Ventilation shaft with no
winding equipment = 15m/s
At Ventilation shaft only used for
mineral hoisting = 12m/s
At Ventilation shaft for man
winding and haulage road = 8m/s
other roadways = 6m/s
conveyor roads ,loading pits = 4m/s
working faces in development
,depillaring = 4m/s
PRODUCING SUFFICIENT FACE AIR
VELOCITY FOR COMFORTABLE
WORKING CONDITIONS
1> FACE VELOCITY OF 0.5 TO
2.0 m/s FOR COMFORTABLE
WORKING
2> VELOCITIES ABOVE THIS
CAUSE DISCOMFORT
3> FLOW AT FACE SHOULD BE
TURBULENT
AIR REQUIREMENT IN
DRIFTS AND TUNNELS
AIR QUANTITY USEDAT DRIFTS
AND TUNNELS IS GREATER TO
CLEAR THE GASES
• EXTREMELY HOT FACES 0.75 M3 S-1 PER
M2 IS USED
IN HIGHLY GASSY COAL
HEADINGS , TO DILUTE THE
METHANE
•IN ANY CASE QUANTITY OF 6 m3
min -1 per man
T = 2.303 (Vin/Q) Logq/(Vm.C)+(V-
Vm)/Q
Vm =vol of tunnel mixing of gases
produced at face
q = total volume of noxious gas
m = mass of noxious gas
q’ = vol of noxious gas produced
V= vol to tinnel
C= conc at time t
CALCULATION OF RATE OF CH4
EMISSION FROM BROKEN COAL
Iu = b .r.t (Xo −X1) M3/MIN
B = WIDTH OF COAL FACE IN METRE
R = RATE OF FACE ADVANCE M/MIN
T = BULK DENSITY OF COAL TONE/M3
Xo, X1 = ACTUAL AND RESIDUAL METHANE %
AMOUNT OF AIR REQUIRED
Qz = 100.Iu/ (C−Co) M3/MIN
Iu = RATE OF METHANE EMISSION
IN PHASE AFTER 30 MIN AFTER
BLASTING M3/MIN
C , Co = PERMISSIBLE GAS
CONCENTRATION AT FACE AS
INTAKE
CALCULATION OF AIR RERQUIRED ON
THE BASIS OF EMISSION AND NOXIOUS
GAS WITHDRAWL
Qz = W/ (Kt.To ) In ( 100 Imax To + Co .W)/CW
M3/MIN
W= VOL OF MIXING ZONE BOUNDED BY THE
END OF VENTILATION PIPE AT THE FACE M3
Kt = COEFFICIENT OF TURBULENT (= 0.4)
To = TIME WHEN MAXIMUM METHANE
CONCENTRATION IS OBSERVED AT PHASE
IMMEDIATELY AFTER BLASTING IN MINUTES
Imax = MAXIMUM METHANE OUTPUT IN FACE
ZONE M3/MIN
QUANTITY ESTIMATION BASED ON NITROUS
FUMES AFTER BLASTING
Qz = 17 S/T √Ψ .B.b/s M/MIN
T = PERIOD OF UTILIZATION IN MIN
B = AMOUNT OF EXPLOSIVES BLASTED IN 1
TIME TAKEN AS EQUAL TO 100/Kg FOR COAL ,
40 Kg FOR ROCK
Ψ = SIZE OF COEFFICIENT OF WETNESS
B = WIDTH OF COAL FACE
QUANTITY ESTIMATION BASED ON DUST
FACTOR
Qz = SVo 60 M3/MIN
S = CROSS SECTION AREA M2
Vo = OPTIMUM RATE OF FLOW
BASED ON OUTPUT ( COAL )
Qz = 2.5 (Td)M3/MIN
Td = DAILY OUTPUT IN TONNE
RATE OF AIR FLOW
MINE
WORKING
MINIMUM
POSSIBLE
OPTIMUM
POSSIBLE
MAXIMUM
POSSIBLE
ROBBING
FACE
0.9 1.6 3.0
DEVELOP
MENT
FACE
0.3 0.6 -
DRIVE
WITH
CONVEYO
R TOP
POINT
0.7 1.3 1.8
FOR DEPILLARING AREA
Q = 100 Iz N / ( C− Co ) M3/MIN
Iz = MEAN METHANE EMISSION FROM
PILLAR RIB IN M3/MIN
N = COEFFICIENT EQUILIBRIUM OF
METHANE EMISSION
C = PERMISSIBNLE GAS CONC IN RETURN
Co = PERMISSIBLE GAS CONC IN INTAKE
VALUE OF N
MINING
METHOD
ADVANCING
FACE M/DAY
1.4 --- 2.0
OVER 2.0
CUTTING
MACHINE
1.8 ---2.2 1.4 ---1.8
PICK HAMMER 1.1--- 1.3 1.0 ---1.1
TOTAL QUANTITY OF
MINE
Qsh = [ ∑ Qut.sch + 1.1 ( ∑ Qp + ∑Qo .v + ∑ Qk +
∑Qut) ] Kz-u
Qut.sch = AIR REQ TO VENTILATE IN A
DISTRICT
Qp = VENTILATON OF DEVELOPMENT FACE
Qov = VENTILATION OF ISOLATED WORKING
Qk = AIR FOR ROOMS OUTSIDE THE DISTRICT
Qut = LOSSES THROUGH VENTILATION
DEVICES
LEAKAGE OF AIR
BETWEEN THE FAN AND THE FACE
IN A MINE A LOT OF AIR IS LOST
THROUGH LEAKAGE .
THE VOLUMETRIC EFFICIENCY OF
DISTRIBUTION OF AIR IN MINES
VARY FROM 10 % TO 85% .
UNDER AVERAGE CONDITIONS 45%
TO 55% OF AIR IS CIRCULATED BY
THE FAN
LEAKAGE ACROSS NEWLY
FORMED GOAF
DISTANCE BETWEEN
INTAKE AND RETURN
GATES
LEAKAGE ACROSS
GOAF AS PERCENTAGE
OF AIR ON THE FACE
45 20
90 10
180 5
FAN drift pressure Leakage at pit top
1.25 11.7
2.50 16.3
3.75 21.0
5.00 23.3
6.25 25.7
PRESSURE
REQUIREMENT
THE PRESSURE GRADIENTS AIDS IN
DETERMINING REGIONS OF EXCESIVE
RESISTANCE AND FEASIBILITY OF
CORRECTING THE CONDITIONS.
IF THE MINE CONSISTS OF SEVERAL PARALLEL
SPLITS , THE PRESSURE REQUIRED FOR THE
ONE WITH THE LARGEST RESISTANCE IS
GENERALLY TAKEN AS THE ACTUAL PRESSURE
REQUIREMENT
THIS INVOLVES THE CONTROL OF
QUQNTITIES FLOWING THROUGH THE
OTHER SPLITS BY THE INSTALLATIONS OF
REGULATION IN THEM .
INSTALLATION OF REGULATORS IS A
SIMPLE MEANS OF VENTILATION
CONTROL AND SHOULD BE ADOPTED IF
THE DEGREE OF REGULATION AFFETS
ONLY A MINOR NUMBER OF SPLITS
CALCULATION OF RESISITANCE OR
PRESSURE LOSS
P = RQ.Q
TOTAL RESISTANCE =
FRICTION LOSS + SHOCK
RESISTANCE
THANK YOU

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Pressure & quantity measurement

  • 1. Calculation of pressure and quantity measurement PRANJAL SAO
  • 2. GENERAL HEADING OF VENTILATION SURVEY AIR QUANTITY SURVEY PRESSURE QUANTITY SURVEY TEMPERATU RE SURVEY AIR QUALITY SURVEY
  • 3. Importance of ventilation survey Check and supply of air Detection of leakage Size of airways Alteration in magnitude and course of airways Ventilation for control of fire and other explosion
  • 4. Quantity Requirement 1> AIR REQUIREMENT IN THE WORKINGS 2>AIR REQUIREMENT IN DRIFTS AND TUNNELS
  • 5. PRESSURE REQUIREMENT 1> OBTAIN A PRESSURE GRADIENT ALONG THE CIRCUIT 2> DETERMINING THE VALUES OF FRICTION FACTOR FOR VARIOUS TYPES OF AIRWAYS
  • 6. AIR REQUIREMENT IN THE WORKINGS:- SUPPLYING THE WORKERS WITH BREATHABLE AIR DILUTING IMPURITIES IN MINE AIR TO SAFE CONCENTRATIONS DILUTING HEAT AND HUMIDITY OF MINE AIR
  • 7. Supplying the workers with breathable air MINE AIR SHOULD ONTAIN AT LEAST 19% O2 A MAN NEED ABOUT 0.125 M3MIN. CO2 SHOULD BE 0.5%
  • 8. DILUTING IMPURITIES IN MINE AIR TO SAFE CONCENTRATIONS 1>THE DILUTION OF METHANE IS THE DETERMINING FACTOR IN MINES . 2>DGMS RECOMMENDS TO KEEP THE INFLAMMABLE GASES BELOW 0.75%. 3>IF ELECTRICAL APPARATUS ARE USED METHANE SHOULD KEPT BELOW 0.5%
  • 9. THE RATE OF AIR FLOW Q REQUIRED TO DILUTE THE METHANE GAS IN INTAKE AIR + GAS ADDED IN THE WORKINGS = GAS IN EXHAUST AIR Q ×a +q =( Q + q) c Q = q/(c−a)−qc/ ( c−a) m3 /min a = concentration of gas present in intake air q = rate of gas emission m3 /min
  • 10. IF THE MINE IS TO BE PLANNED FOR DEPTHS FOR WHICH NO METHANE EMISSION DATA CAN BE OBTAINED , IT WOULD BE WISE TO ALLOW A 10 % INCREASE IN THE RATE OF GAS EMISSION FOR EVERY 100M DEPTH . RADON DOUGHTERS [RADIOACTIVE MINERALS ] :-- MAXIMUM PER LIMIT = 1/10 U Ci/m3 1 Ci = 37 BILLION DPS 1mCi = 37000DPS . MINIMUM 0.5 M3/S SHOULD BE DELIVERED FROM A TUBE OUTLET AT A INSTANCE NOT EXCEEDING 9M FROM FACE FOR EVERY PAIR OF MAN MINING URANIUM CORE
  • 11. DILUTING HEAT AND HUMIDITY OF THE MINE AIR 1>It is difficult to estimate the quantity of air necessary to reduce the temperature of air at the face , This depends on many factors . 2> heat from sources like machines , men etc are easily measurable . 3> heat due to spontaneous heating is more difficult to estimate Q = ( q × p ×dL )/ (Ad ×Cp×dT) Q = quantity of air flowing per unit time q = rate of heat transfer from strata to air P= perimeter dL = length of airway dT =rise in temperature
  • 12. At Ventilation shaft with no winding equipment = 15m/s At Ventilation shaft only used for mineral hoisting = 12m/s At Ventilation shaft for man winding and haulage road = 8m/s other roadways = 6m/s conveyor roads ,loading pits = 4m/s working faces in development ,depillaring = 4m/s
  • 13. PRODUCING SUFFICIENT FACE AIR VELOCITY FOR COMFORTABLE WORKING CONDITIONS 1> FACE VELOCITY OF 0.5 TO 2.0 m/s FOR COMFORTABLE WORKING 2> VELOCITIES ABOVE THIS CAUSE DISCOMFORT 3> FLOW AT FACE SHOULD BE TURBULENT
  • 14. AIR REQUIREMENT IN DRIFTS AND TUNNELS AIR QUANTITY USEDAT DRIFTS AND TUNNELS IS GREATER TO CLEAR THE GASES • EXTREMELY HOT FACES 0.75 M3 S-1 PER M2 IS USED IN HIGHLY GASSY COAL HEADINGS , TO DILUTE THE METHANE •IN ANY CASE QUANTITY OF 6 m3 min -1 per man
  • 15. T = 2.303 (Vin/Q) Logq/(Vm.C)+(V- Vm)/Q Vm =vol of tunnel mixing of gases produced at face q = total volume of noxious gas m = mass of noxious gas q’ = vol of noxious gas produced V= vol to tinnel C= conc at time t
  • 16. CALCULATION OF RATE OF CH4 EMISSION FROM BROKEN COAL Iu = b .r.t (Xo −X1) M3/MIN B = WIDTH OF COAL FACE IN METRE R = RATE OF FACE ADVANCE M/MIN T = BULK DENSITY OF COAL TONE/M3 Xo, X1 = ACTUAL AND RESIDUAL METHANE %
  • 17. AMOUNT OF AIR REQUIRED Qz = 100.Iu/ (C−Co) M3/MIN Iu = RATE OF METHANE EMISSION IN PHASE AFTER 30 MIN AFTER BLASTING M3/MIN C , Co = PERMISSIBLE GAS CONCENTRATION AT FACE AS INTAKE
  • 18. CALCULATION OF AIR RERQUIRED ON THE BASIS OF EMISSION AND NOXIOUS GAS WITHDRAWL Qz = W/ (Kt.To ) In ( 100 Imax To + Co .W)/CW M3/MIN W= VOL OF MIXING ZONE BOUNDED BY THE END OF VENTILATION PIPE AT THE FACE M3 Kt = COEFFICIENT OF TURBULENT (= 0.4) To = TIME WHEN MAXIMUM METHANE CONCENTRATION IS OBSERVED AT PHASE IMMEDIATELY AFTER BLASTING IN MINUTES Imax = MAXIMUM METHANE OUTPUT IN FACE ZONE M3/MIN
  • 19. QUANTITY ESTIMATION BASED ON NITROUS FUMES AFTER BLASTING Qz = 17 S/T √Ψ .B.b/s M/MIN T = PERIOD OF UTILIZATION IN MIN B = AMOUNT OF EXPLOSIVES BLASTED IN 1 TIME TAKEN AS EQUAL TO 100/Kg FOR COAL , 40 Kg FOR ROCK Ψ = SIZE OF COEFFICIENT OF WETNESS B = WIDTH OF COAL FACE
  • 20. QUANTITY ESTIMATION BASED ON DUST FACTOR Qz = SVo 60 M3/MIN S = CROSS SECTION AREA M2 Vo = OPTIMUM RATE OF FLOW BASED ON OUTPUT ( COAL ) Qz = 2.5 (Td)M3/MIN Td = DAILY OUTPUT IN TONNE
  • 21. RATE OF AIR FLOW MINE WORKING MINIMUM POSSIBLE OPTIMUM POSSIBLE MAXIMUM POSSIBLE ROBBING FACE 0.9 1.6 3.0 DEVELOP MENT FACE 0.3 0.6 - DRIVE WITH CONVEYO R TOP POINT 0.7 1.3 1.8
  • 22. FOR DEPILLARING AREA Q = 100 Iz N / ( C− Co ) M3/MIN Iz = MEAN METHANE EMISSION FROM PILLAR RIB IN M3/MIN N = COEFFICIENT EQUILIBRIUM OF METHANE EMISSION C = PERMISSIBNLE GAS CONC IN RETURN Co = PERMISSIBLE GAS CONC IN INTAKE
  • 23. VALUE OF N MINING METHOD ADVANCING FACE M/DAY 1.4 --- 2.0 OVER 2.0 CUTTING MACHINE 1.8 ---2.2 1.4 ---1.8 PICK HAMMER 1.1--- 1.3 1.0 ---1.1
  • 24. TOTAL QUANTITY OF MINE Qsh = [ ∑ Qut.sch + 1.1 ( ∑ Qp + ∑Qo .v + ∑ Qk + ∑Qut) ] Kz-u Qut.sch = AIR REQ TO VENTILATE IN A DISTRICT Qp = VENTILATON OF DEVELOPMENT FACE Qov = VENTILATION OF ISOLATED WORKING Qk = AIR FOR ROOMS OUTSIDE THE DISTRICT Qut = LOSSES THROUGH VENTILATION DEVICES
  • 25. LEAKAGE OF AIR BETWEEN THE FAN AND THE FACE IN A MINE A LOT OF AIR IS LOST THROUGH LEAKAGE . THE VOLUMETRIC EFFICIENCY OF DISTRIBUTION OF AIR IN MINES VARY FROM 10 % TO 85% . UNDER AVERAGE CONDITIONS 45% TO 55% OF AIR IS CIRCULATED BY THE FAN
  • 26. LEAKAGE ACROSS NEWLY FORMED GOAF DISTANCE BETWEEN INTAKE AND RETURN GATES LEAKAGE ACROSS GOAF AS PERCENTAGE OF AIR ON THE FACE 45 20 90 10 180 5
  • 27. FAN drift pressure Leakage at pit top 1.25 11.7 2.50 16.3 3.75 21.0 5.00 23.3 6.25 25.7
  • 28. PRESSURE REQUIREMENT THE PRESSURE GRADIENTS AIDS IN DETERMINING REGIONS OF EXCESIVE RESISTANCE AND FEASIBILITY OF CORRECTING THE CONDITIONS. IF THE MINE CONSISTS OF SEVERAL PARALLEL SPLITS , THE PRESSURE REQUIRED FOR THE ONE WITH THE LARGEST RESISTANCE IS GENERALLY TAKEN AS THE ACTUAL PRESSURE REQUIREMENT
  • 29. THIS INVOLVES THE CONTROL OF QUQNTITIES FLOWING THROUGH THE OTHER SPLITS BY THE INSTALLATIONS OF REGULATION IN THEM . INSTALLATION OF REGULATORS IS A SIMPLE MEANS OF VENTILATION CONTROL AND SHOULD BE ADOPTED IF THE DEGREE OF REGULATION AFFETS ONLY A MINOR NUMBER OF SPLITS
  • 30. CALCULATION OF RESISITANCE OR PRESSURE LOSS P = RQ.Q TOTAL RESISTANCE = FRICTION LOSS + SHOCK RESISTANCE