1. WELCOME
TO
NTPC DADRI
• PRESENTED BY:
• P.C SHARMA
• ROLL.NO-1109631034
• M.E –VIIth (B)
VGI(DADRI)
SUBMITTED TO:
MR. G.P SAHU
(ME, DEPARTMENT VGI(DADRI)
2. About NTPC
• NTPC, the largest power Company in India, was
setup in 1975 to accelerate power development
in the country.
• NTPC has installed capacity of 29,394 MW.
• It has 15 coal based power stations (23,395 MW)
• 7 gas based power stations (3,955 MW)
• 4 power stations in Joint Ventures (1,794 MW).
• The company has power generating facilities in
all major regions of the country.
• It plans to be a 75,000 MW company by 2017.
3. NTPC DADRI
COAL
BASED
GAS
BASED
SOLAR
BASED
1820
MW
830
MW
5
MW
TOTAL = 2655 MW
4. Coal to Electricity ….. Basics
Coal
Chemical
Energy
Super
Heated
Steam
Pollutants
Thermal
Energy
Turbine
Torque
Heat Loss In
Condenser
Kinetic
Energy
Electrical
Energy
Alternating
current in Stator
Mech. Energy
ASH Loss
Heat
Loss
Elet. Energy
Loss
5.
6. WORKING OF STEAM POWER
PLANT
• Coal is burnt in a boiler ,which converts water into steam.
• The steam is expanded in a turbine used to drive alternator,which
converts mechanical energy of the turbine into electrical energy.
• The steam expanded is condensed in a condenser to be feed into the
boiler again.
8. The most important constituents of a steam power station
are:
a. Steam generating equipment
b. Condenser
c. Prime mover(i.e turbine)
d. Cooling towers
e. Electrical equipment
Steam generating equipment includes:
• Boiler
• Superheater
• Economiser
• Air Pre-heater
9. Boiler
A boiler is closed vessel in which water is converted into steam by
utilising the heat of coal combustion.
Steam boilers are broadly classified into following two types:
(a) Water tube boilers (b) Fire tube boilers
In a water tube boiler, water flows through the tubes and the hot gases
of combustion flow over these tubes. Water-tube boilers are used for
high-pressure boilers
10. Super heater
• A device which removes last traces of
moisture.
• It helps in reduction in requirement of
steam quantity.
• steam being dry reduces the mechanical
resistance of turbine.
• No corrosion at the turbine blades.
11. Economiser and Air Pre-heater
• They are such devices which recover the
heat from the flue gases on their way to
chimney and raise the temperature of feed
water.
• Economiser raises boiler efficiency.
• Air Pre-heaters recover the heat from the
flue gases leaving the economiser and
heat the incoming air required for
combustion
12. Condenser
• Which condenses the steam at the exhaust of
turbine.
• It creates a very low pressure at the exhaust of
turbine, this helps in converting heat energy of
steam into mechanical energy in the prime
mover.
• The condensed steam can be used as feed
water to the boiler.
13. Prime Mover (i.e. Turbine)
A steam turbine is a mechanical device that extracts thermal energy
from pressurized steam, and converts it into mechanical energy.
About 86% of all electric generation in the world is by use of steam
turbines.
It has almost completely replaced the reciprocating piston steam
engine.
BOILER GENERATOR
STEAM TURBINE
14. Cooling Towers
• Remove heat from the
water discharged from
the condenser so that the
water can be discharged
to the river or re
circulated and reused.
• Air can be circulated in
the cooling towers
through natural draft and
mechanical draft.
15. Coal Handling Plant Details
• Source of coal = Piparwar Mines North Karanpur (Jharkhand)
• Location = Near Ranchi
• Distance = 1200 Kms.
• Type of coal = F-grade (Washed)
• E grade (Raw)
• Coal requirement = 13,000 MT/Day
• ( 04 rakes )
16. Ash Handling Technique
• A natural result from the burning of fossil fuels,
particularly coal, is the emission of flyash. Ash is mineral
matter present in the fuel. For a pulverized coal unit, 60-
80% of ash leaves with the flue gas.
• Two emission control devices for flyash are the fabric
filters and electrostatic precipitators.
• Electrostatic precipitators have collection efficiency of
99%, but do not work well for flyash with a high electrical
resistivity (as commonly results from combustion of low-sulfur
coal). In addition, the designer must avoid
allowing unburned gas to enter the electrostatic
precipitator since the gas could be ignited.
17. Top View of ESP Schematic Diagram
Side view of ESP Schematic Diagram
• The fluegas laden with flyash is sent through pipes having negatively
charged plates which give the particles a negative charge. The particles
are then routed past positively charged plates, or grounded plates, which
attract the now negatively-charged ash particles.
• The particles stick to the positive plates until they are collected. The air
that leaves the plates is then clean from harmful pollutants.
18. Coal Ash can be used in:
• Construction of embankments and fills
• Construction of road in sub-base
• Manufacture of cement
• Manufacture of bricks/blocks
• Filling as flowable fill material
• Agriculture as soil amendment/source of
essential plant nutrients
20. INPUTS FOR GAS STATION
• Fuel –Natural gas (Primary) HSD (Alternate fuel)
• Source of gas- APM, PMT:ONGC/RIL/BRITISH GAS
RLNG :GAIL, IOCL, GSPCL.
KG-D6 : RIL
TRANSPORTATION:From GAIL through HBJ Pipeline.
. Source of HSD : IOCL, HPCL, BPCL through Rly. rakes.
21. COMBINED CYCLE OPERATION
(ONE MODULE)
LPD
WHRB
GT1
BP
DUCT
HPD
LPD
WHRB
GT2
BP
DUCT
HPD
ST1
LP STEAM (5 KSC, 210°C)
HP LP
CW
Gas Turbine Unit-1
Gas Turbine Unit-2
Steam Turbine Unit-1
HP STEAM (61 BAR, 530°C)
Condenser
CEP
To Dearator
23. The total project capital cost is put at Rs. 48.59
crore.Wipro limited has designed the project
over 27 acres of land within the premises of
existing NTPC Dadri plant.