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Guide to Boiler Heating System
     Components: Part I
There are many different components to each boiler heating system.

PexSupply.com can work with you to make sure you have all of the parts,
installation equipment, and planning pieces needed for your next DIY project.

Boiler Heating System Components:

1 - Boiler                            11 - Zone Valve Controller
2 - Indirect Water Heater             12 - Circulator Flanges
3 - Boiler Header                     13 - Zone Valve
4 - Low Water Cut-Off                 14 - Ball Valve
5 - Switching Relay                   15 - Boiler Drain
6 - Thermostat                        16 - Temperature Gauge
7 - Circulator                        17 - Fill Valve
8 - Tempering Valve                   18 - Backflow Preventer
9 - Expansion Tank                    19 - Boiler Reset Control
10 - Air Eliminator                   20 - Check Valve
Heating System Diagram
1 – Boiler

   The first piece of the boiler based heating system
   is of course the boiler. Boilers are used to heat
   water or make steam. They are either powered by
   electricity, natural gas, or oil, which require
   different piping systems for each type.

                                                        Shop Now:
                                                        •   Tax Rebate Boilers
                                                        •   High Efficiency Boilers
                                                        •   Weil McLain Boilers




Learn More About Boilers
2 – Indirect Water Heater

    After water is heated in the boiler, it is passed
    through a heat exchanger located in the storage
    tank of the indirect water heater. This allows the
    boiler or furnace to turn on and off less
    frequently, which helps save energy and money.
    However, separate water heater is not needed if
    you already have one. Not all applications need      Shop Now:
    the use of water heaters either.                     •   Weil Mclain Indirect Water
                                                             Heaters
                                                         •   Smart Indirect Water Heaters
                                                         •   Bradford White Indirect Water
                                                             Heaters




Learn More About Indirect Water Heaters
3 – Boiler Header

   Boiler headers are also known as boiler manifolds,
   which function as a hub for heating systems.
   Boiler headers come in variety of sizes with
   different number of outlets.




Learn More About Boiler Headers
4 – Low Water Cutoff

   A low water cutoff detects when water levels in hot
   water and steam boilers reach a level lower than
   the minimum required for safe operation. It then
   turns off the boiler and prevents possible boiler
   failure or fire/explosion. Low water cutoffs are one
   of the most important parts of a safe hydronic
   heating systems.                                       Shop Now:
                                                          •   Steam/Low Voltage LWCO
                                                          •   Steam/Line Voltage LWCO
                                                          •   Water/Line Voltage LWCO
                                                          •   Water/Low Voltage LWCO
                                                          •   Mcdonnell & Miller LWCO




Learn More About Low Water Cut-Off Products
5 – Switching Relay

   Switching relays are used to control temperatures
   of water in a heating system. They are used to
   connect thermostats to circulator pumps so that
   the circulator pump goes on when the thermostat
   calls for heat.

                                                       Shop Now:
                                                       •   Taco Switching Relays
                                                       •   Honeywell Switching Relays
                                                       •   Argo Switching Relays
                                                       •   Erie Switching Relays




Learn More About Switching Relays
6 – Thermostats

   Thermostats are used to control the temperature
   of specific rooms of your house. This allows you to
   adjust temperatures of each room to fit your
   comfort. Thermostats come with different
   functionalities such as programmability,
   application type, stages, user interface, voltage
   and changeover type.                                  Shop Now:
                                                         •   Honeywell Thermostats
                                                         •   White Rodgers Thermostats
                                                         •   Tekmar Thermostats
                                                         •   Robertshaw Thermostats




Learn More About Thermostats
7 – Circulator

   Circulators, also known as pumps, help move
   water through a heating system at the needed
   rate. When choosing a circulator it is important to
   know the application, GPM, head range, material,
   voltage and horsepower needed.

                                                         Shop Now:
                                                         •   Taco Pumps
                                                         •   Grundfos Pumps
                                                         •   Bell & Gossett Pumps
                                                         •   Wilo Pumps
                                                         •   Armstrong Pumps




Learn More About Pumps or Circulator Pumps
8 – Tempering Valve

   Tempering valves mix hot and cold water to
   produce water at a desired temperature. They are
   used for variety of radiant heating and domestic
   water applications. In domestic water applications,
   they ensure steady temperature ranging from
   85 F to 150 F and help prevent potential burns.
                                                         Shop Now:
                                                         •   Watts Thermostatic Mixing
                                                             Valves
                                                         •   Watts N170 Commercial
                                                             Tempering Valve
                                                         •   Watts 70A Hot Water
                                                             Extender Tempering Valves




Learn More About Tempering (Mixing) Valves
9 – Expansion Tank

   Expansion tanks help keep a constant pressure
   in potable water and closed heating systems by
   providing extra space for excess water to enter.
   Expansion tanks can help prevent pipes from
   being damaged from increased pressure.

                                                      Shop Now:
                                                      •   Expansion Tanks for Heating
                                                          Systems
                                                      •   Potable Expansion Tanks
                                                      •   Well Expansion Tanks




Learn More About Expansion Tanks
10 – Air Eliminator

    Air eliminators help remove excess air from
    hydronic heating systems which will help prevent
    pipes and other components from damage
    caused by trapped air. Air can also prevent
    proper heat distribution. Air is created as
    pressure or temperature changes.
                                                       Shop Now:
                                                       •   Spirotherm Combination Air
                                                           Eliminators
                                                       •   PV SuperVent Air Eliminators
                                                       •   Spirotherm Air Eliminators




Learn More About Air Eliminators
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Guide to Boiler Heating System Components

  • 1. Guide to Boiler Heating System Components: Part I
  • 2. There are many different components to each boiler heating system. PexSupply.com can work with you to make sure you have all of the parts, installation equipment, and planning pieces needed for your next DIY project. Boiler Heating System Components: 1 - Boiler 11 - Zone Valve Controller 2 - Indirect Water Heater 12 - Circulator Flanges 3 - Boiler Header 13 - Zone Valve 4 - Low Water Cut-Off 14 - Ball Valve 5 - Switching Relay 15 - Boiler Drain 6 - Thermostat 16 - Temperature Gauge 7 - Circulator 17 - Fill Valve 8 - Tempering Valve 18 - Backflow Preventer 9 - Expansion Tank 19 - Boiler Reset Control 10 - Air Eliminator 20 - Check Valve
  • 4. 1 – Boiler The first piece of the boiler based heating system is of course the boiler. Boilers are used to heat water or make steam. They are either powered by electricity, natural gas, or oil, which require different piping systems for each type. Shop Now: • Tax Rebate Boilers • High Efficiency Boilers • Weil McLain Boilers Learn More About Boilers
  • 5. 2 – Indirect Water Heater After water is heated in the boiler, it is passed through a heat exchanger located in the storage tank of the indirect water heater. This allows the boiler or furnace to turn on and off less frequently, which helps save energy and money. However, separate water heater is not needed if you already have one. Not all applications need Shop Now: the use of water heaters either. • Weil Mclain Indirect Water Heaters • Smart Indirect Water Heaters • Bradford White Indirect Water Heaters Learn More About Indirect Water Heaters
  • 6. 3 – Boiler Header Boiler headers are also known as boiler manifolds, which function as a hub for heating systems. Boiler headers come in variety of sizes with different number of outlets. Learn More About Boiler Headers
  • 7. 4 – Low Water Cutoff A low water cutoff detects when water levels in hot water and steam boilers reach a level lower than the minimum required for safe operation. It then turns off the boiler and prevents possible boiler failure or fire/explosion. Low water cutoffs are one of the most important parts of a safe hydronic heating systems. Shop Now: • Steam/Low Voltage LWCO • Steam/Line Voltage LWCO • Water/Line Voltage LWCO • Water/Low Voltage LWCO • Mcdonnell & Miller LWCO Learn More About Low Water Cut-Off Products
  • 8. 5 – Switching Relay Switching relays are used to control temperatures of water in a heating system. They are used to connect thermostats to circulator pumps so that the circulator pump goes on when the thermostat calls for heat. Shop Now: • Taco Switching Relays • Honeywell Switching Relays • Argo Switching Relays • Erie Switching Relays Learn More About Switching Relays
  • 9. 6 – Thermostats Thermostats are used to control the temperature of specific rooms of your house. This allows you to adjust temperatures of each room to fit your comfort. Thermostats come with different functionalities such as programmability, application type, stages, user interface, voltage and changeover type. Shop Now: • Honeywell Thermostats • White Rodgers Thermostats • Tekmar Thermostats • Robertshaw Thermostats Learn More About Thermostats
  • 10. 7 – Circulator Circulators, also known as pumps, help move water through a heating system at the needed rate. When choosing a circulator it is important to know the application, GPM, head range, material, voltage and horsepower needed. Shop Now: • Taco Pumps • Grundfos Pumps • Bell & Gossett Pumps • Wilo Pumps • Armstrong Pumps Learn More About Pumps or Circulator Pumps
  • 11. 8 – Tempering Valve Tempering valves mix hot and cold water to produce water at a desired temperature. They are used for variety of radiant heating and domestic water applications. In domestic water applications, they ensure steady temperature ranging from 85 F to 150 F and help prevent potential burns. Shop Now: • Watts Thermostatic Mixing Valves • Watts N170 Commercial Tempering Valve • Watts 70A Hot Water Extender Tempering Valves Learn More About Tempering (Mixing) Valves
  • 12. 9 – Expansion Tank Expansion tanks help keep a constant pressure in potable water and closed heating systems by providing extra space for excess water to enter. Expansion tanks can help prevent pipes from being damaged from increased pressure. Shop Now: • Expansion Tanks for Heating Systems • Potable Expansion Tanks • Well Expansion Tanks Learn More About Expansion Tanks
  • 13. 10 – Air Eliminator Air eliminators help remove excess air from hydronic heating systems which will help prevent pipes and other components from damage caused by trapped air. Air can also prevent proper heat distribution. Air is created as pressure or temperature changes. Shop Now: • Spirotherm Combination Air Eliminators • PV SuperVent Air Eliminators • Spirotherm Air Eliminators Learn More About Air Eliminators