This course will familiarize engineers, designers and construction personnel with the layout and design procedures and practices involved in the choice of piping systems and their associated supporting equipment. It will also address in detail, common pipeline components such as pumps, compressors and heat exchangers and will cover their mechanical performance and limitations in different piping arrangements. This course will give participants the background required to complete and successfully apply typical equipment layout and piping arrangements.
HMCS Vancouver Pre-Deployment Brief - May 2024 (Web Version).pptx
Pipe Work Design & Fabrication
1. PIPE WORK DESIGN &
FABRICATION
Your Expert Course Leader
Dr. John L Sproston
John Sproston (UK) B. Sc., M.Eng., Ph D is a Senior Mechanical & Instrumentation Engineer with over 45
years of industrial experience in Process Control & Instrumentation, Liquid & Gas Flowmetering, Heat
Exchanger Engineering, Pumps, Compressors, Turbines and Control Valve Technology. He is currently a
Senior Independent Consultant to various petrochemical industries in the UK, USA, Oman, Kuwait and
KSA wherein he provides consultancy services on both the application and operational constraints of
process equipment in the oil & gas industries.
2. PIPE WORK DESIGN & FABRICATION
Train Your Whole Team At A Convenient Time And Location Through In-House Training.
Call us at +65 6741 9927 to enquire or email your query to info@asiaedge.net. Visit us at www.petroedgeasia.net for more information.
About this Training Course
This course will familiarize engineers, designers and construction personnel with the layout and design procedures and
practices involved in the choice of piping systems and their associated supporting equipment. It will also address in detail,
common pipeline components such as pumps, compressors and heat exchangers and will cover their mechanical
performance and limitations in different piping arrangements. This course will give participants the background required to
complete and successfully apply typical equipment layout and piping arrangements.
Course Objectives
Upon the successful completion of this course, each participant will be able to:
Apply proper techniques and a good working knowledge of pipe work design and fabrication
Identify the issues to be considered when designing process piping
Carryout a pressure design of piping and piping components
Analyze piping flexibility and gauge the limitations of piping and piping components
Recognize the various types of pipe supports
Apply proper methods of leak testing, piping failures and their causes
Carry out a materials selection and identify their limitations
List fabrication rules and their bases
Employ the various inspection techniques, examination, and testing requirements efficiently
Choose and analyze the performances of heat exchangers, flowmeters and valves
Who Should Attend
This course is intended for engineers who are engaged in the selection and fabrication of piping as well as process and
design engineers, senior draftsmen, piping and process draftsmen and practicing engineers who need to expand their
understanding of pipe layout procedures.
Further, it is suitable for those engineers who require to understand the interaction between the various pipeline
components such as pumps, compressors, heat exchangers and relief valves as well as analysis personnel wishing to
increase their knowledge through this course which will offer practical solutions to piping design problems.
3. PIPE WORK DESIGN & FABRICATION
Train Your Whole Team At A Convenient Time And Location Through In-House Training.
Call us at +65 6741 9927 to enquire or email your query to info@asiaedge.net. Visit us at www.petroedgeasia.net for more information.
3 DAY COUSE OUTLINE
SESSION 1: Plant Layout Fundamentals
Tasks Involved in Plant Layout and Piping Design
Tasks Involved in Data Used in Plant Layout and Piping
Design
Rules of Thumb for Plant Layout and Piping Design
Plant Layout and Piping Design
Plant Layout Fundamentals
Procedures and Workflow Methods used in Plant
Layout and Piping Design
Detailed Design and Engineering
Process Flow Diagram (PFD)
Piping and Instrumentation Diagram
A Typical Plant Design Project
SESSION 2: Plant Piping and Equipment Layout
Piping and Instrumentation Diagram
Vertical Vessels or Towers
Heat Exchangers
Pumps
Piping Manufacture Drafting
Piping Design Codes
Pipe Fabrication, Installation and Commissioning
Pipe Designation
Pipe End Types and Preparation
Fittings
Flanges
Gaskets
SESSION 3: Equipment Layout and Plot Plans
Equipment and Foundation location
Excavation drawings
Paving plan
P&ID transposition
Process Plant Definitions
Basic Design Considerations
Deviations from Spacing Standards
General Onsite Layout
Process Equipment
Equipment Sizes
Roads, Access Ways, and Paving
Equipment Spacing
SESSION 4: Process and Utility Piping and Sizing
Flow in Pipes
Bernoulli’s Theorem
Pressure Drop Calculations
Moody Diagram
Hazen Williams Formula
Equivalent Lengths of Fittings
Steam flows
Wall Thickness Calculations
Hoop and Longitudinal Stress
Pressure Design ASME B31.3
Corrosion Allowance
Underground Gas Piping Installations
Fuel Gas Lines, sizing and valve types
Gas Pressure Regulators
SESSION 5: Expansion Joints
Bellows Type
Slip Joint
Universal
Gimbal
Hinged
Pressure Balanced
Flexible Hose Connectors
SESSION 6: Pipe Supports and Hangers
Selection and Location
Anchors
Guides
Restraints
Variable Springs
Constant Load Springs
SESSION 7: Pumps and Piping
Layout at Horizontal Centrifugal
Vertical Inline
Double Suction
Positive Displacement
Performance Characteristics
Maintenance
Cavitation
4. PIPE WORK DESIGN & FABRICATION
Train Your Whole Team At A Convenient Time And Location Through In-House Training.
Call us at +65 6741 9927 to enquire or email your query to info@asiaedge.net. Visit us at www.petroedgeasia.net for more information.
SESSION 7: Pumps and Piping (Cont…)
Suction Piping Considerations
Strainers
Valving
Parallel Layouts
Series Layouts
Supports
API 610 Loads on Nozzles
SESSION 8: Materials-Control and Selection
Metallurgy – Steels
Fabrication of Piping Systems
SESSION 9: Instrumentation
Level
Flow
Pressure & Temperature
Relief Valves
SESSION 10: Instrumentation
Shell & Tube
Fin-Tube
Plate
Piping Layout Considerations
Nozzle Loading
SESSION 11: Instrumentation
Reciprocating
Centrifugal
Piping at Compressors
Vibration Considerations
SESSION 12: Reasons for Stress Analysis
Methodology
Static Analysis
Using Stress Analysis Programs
SESSION 13: Towers and Vertical Vessels
Distillation Columns
Tower Internals
Trays
Packings
Reboilers
Nozzle Orientation
Piping at Towers
Supports
Platforms and Ladders
Piping Layout
SESSION 14: Practical Exercises
SESSION 15: Numerical Case Studies
Sessions commence at 9am on all days, with short intervals at 10.30am and
3.30pm respectively with light refreshment. Lunch will be provided at
12:30pm for 1 hour. Sessions will end at 5pm on all days.
5. PIPE WORK DESIGN & FABRICATION
Train Your Whole Team At A Convenient Time And Location Through In-House Training.
Call us at +65 6741 9927 to enquire or email your query to info@asiaedge.net. Visit us at www.petroedgeasia.net for more information.
ABOUT YOUR EXPERT COURSE DIRECTOR:
Dr. John L Sproston
John Sproston (UK) B. Sc., M.Eng., Ph D is a Senior Mechanical & Instrumentation Engineer
with over 45 years of industrial experience in Process Control & Instrumentation, Liquid & Gas
Flowmetering, Heat Exchanger Engineering, Pumps, Compressors, Turbines and Control Valve
Technology. He is currently a Senior Independent Consultant to various petrochemical
industries in the UK, USA, Oman, Kuwait and KSA wherein he provides consultancy services on
both the application and operational constraints of process equipment in the oil & gas
industries.
During his early career, Dr. Sproston held key positions in Rolls Royce (UK) where he was involved in the design of turbine
blading for jet engines, subject to pre-specified distributions of pressure. During this period and since, he has also been
closely involved in various aspects of Turbomachinery, Thermodynamics and Fluid Mechanics where he has become a
recognized authority in these areas.
Later, he joined the academic staff of University of Liverpool in UK as a Professor in Mechanical Engineering Courses. A
substantial part of his work has been concerned with detailed aspects of Flowmetering both of single & multiphase flows.
He has supervised doctoral research students in this area in collaboration with various European flowmeter manufacturers.
He joined Haward Technology Middle East in 2002 and was later appointed as European Manager (a post which has since
lapsed) and has delivered over 150 training courses in Flowmeasurement (single- and multi-phase), Control, Heat
Exchangers, Pumps, Turbines, Compressors, Valve and Valve Selection as well as other topics throughout the UK, USA,
Oman and Kuwait.
During the last two years he has delivered Courses with other Training Companies operating in the Far and Middle East. He
has published about 150 papers in various Engineering Journals and International Conferences and has contributed to
Textbooks on the topics listed above.
6. PIPE WORK DESIGN & FABRICATION
Train Your Whole Team At A Convenient Time And Location Through In-House Training.
Call us at +65 6741 9927 to enquire or email your query to info@asiaedge.net. Visit us at www.petroedgeasia.net for more information.
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CANCELLATIONS & SUBSTITUTIONS
You may substitute delegates at any time. ASIA EDGE PTE LTD does not
provide refunds for cancellations. For cancellations received in writing
more than seven (7) days prior to the training course you will receive a
100% credit to be used at another ASIA EDGE PTE LTD training course for
up to one year from the date of issuance. For cancellations received seven
(7) days or less prior to an event (including day 7), no credits will be
issued. In the event that ASIA EDGE PTE LTD cancels an event, delegate
payments at the date of cancellation will be credited to a future ASIA
EDGE PTE LTD event. This credit will be available for up to one year from
the date of issuance. In the event that ASIA EDGE PTE LTD postpones an
event, delegate payments at the postponement date will be credited
towards the rescheduled date. If the delegate is unable to attend the
rescheduled event, the delegate will receive a 100% credit representing
payments made towards a future ASIA EDGE PTE LTD event. This credit
will be available for up to one year from the date of issuance. No refunds
will be available for cancellations or postponements.
ASIA EDGE PTE LTD is not responsible for any loss or damage as a result of
a substitution, alteration or cancellation/postponement of an event. ASIA
EDGE PTE LTD shall assume no liability whatsoever in the event this
training course is cancelled, rescheduled or postponed due to a fortuitous
event, Act of God, unforeseen occurrence or any other event that renders
performance of this training course impracticable or impossible. For
purposes of this clause, a fortuitous event shall include, but not be limited
to: war, fire, labor strike, extreme weather or other emergency.
PROGRAM CHANGE POLICY
Please note that speakers and topics were confirmed at the time of
publishing; however, circumstances beyond the control of the organizers
may necessitate substitutions, alterations or cancellations of the speakers
and/or topics. As such, ASIA EDGE PTE LTD reserves the right to alter or
modify the advertised speakers and/or topics if necessary. Any
substitutions or alterations will be updated on our web page as soon as
possible.
ASIA EDGE PTE. LTD.
Company Registration No: No. 200710561C
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part without prior written approval of ASIA EDGE PTE LTD
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4 EASY WAYS TO REGISTER
Phone: +65 6741 9927 Fax: +65 6747 8737
Online: www.petroedgeasia.net Email: info@asiaedge.net
Please note
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PIPE WORK DESIGN & FABRICATION
R E G I S T R A T I O N F O R M