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INDUSTRY 4.0 &
Sustainability
Prof Peter Cochrane OBE
S e n t i e n t S y s t e m s R e s e a r c h
petercochrane.com
PERSPECTIVE 1
Living Standards
Health Populous
Waste Production
Energy Pollution
Markets Materials
RETRIBUTION ?
CV-19 appears to be a result of
stressing the eco-system:
nature v mankind
plants and animals
v
human expansion and terraforming
u n acc e p ta b l e
Recycling does not work
and needs fix, and we have
to reduce the amount of
waste produced
There is no such thing as
waste - only poorly exploited
resources !
This is all about the systemic
failure of design, material
choices, processes, and use
We consume an estimated
1.5x the planet’s sustainable
consumables per year
Sustainable
finite
supply
Out of
control
consumption
overdemanding
NO PLAN(ET) ‘B’
We occupy and live in a closed
system of finite resources…
nothing more and nothing less -
we cannot evacuate, move, or call
upon additional resources
“No organism can live in its own
waste materials, but that is what
we are attempting to do”
PERSPECTIVE 2
There is no viable route back to the past and it
was also unsustainable anyway
We have to seek out and engineer
a sustainable future on a new
basis!
POLISHING ?
Improving and making our old
industries more efficient and productive
will not save the day - it would only slow
the process of eventual decline - and we
have to think anew!
Wasted energy, materials, time, and
the creation of until pollution!
WHAT TO DO ?
This is not a bad starting point but no one
knows how to do it!
Industry 4.0 happens to be the kernal of
the only viable solution and we now have
all the key technologies to hand!
Incomplete
Commonly accepted view
omits a few vital elements
Reuse
Recycling
Repurposing
Nano-Tech
Bio -Tech
Materials
Integrated
Cyber
Security
AI Design
Control
Robot-Human
Team Working
V I TA L E X T R A S
IoT
I 4 . 0 K e r n a l
BIO-TECH nano-TECH
A future of rethinking,
redesigning, new materials,
s c i e n c e s , t e c h n o l o g i e s ,
engineering, robotics, and
automation - lower energy
use and far less waste
AIRobotics
Hot
Spot
DaY O N E
Design IN
Embedded and automated
cybersecurity
New materials/processes
Greater utility and use
Improved material cycles
Pollution reduction
Lower energy demands
Better performance
An integrated
approach is a
fundamental
requirement
Exemplar
We only have time for one, but
all the issues and arguments
presented can be extrapolated as
applicable to almost all cases
The product is highly complex and
we are moving to near 100%
automated production and
assembly through the printing of
almost every component
PRIME EXAMPLE
Moving from old to new can achieve
gross savings across all fronts
Less energy Simple assembly
Less material Easier to design
Less pollution More reliable
Far more efficient Wider Utility
Easier to manufacture Fewer Parts
Far more suited to automated
design, manufacture, integration
a n d ro b o t i c a s s e m b l y l i n e s
with gross returns
Exemplar 1
Electric vehicles require fewer
components and are easier to
design, and produce using
automated production lines
E X E M P L A R 2
3D Printed wheels produced
at the point of need would see
vast reductions in materials,
production and logistics costs
EXEMPLAR 3
Fully integrated wheels with
electric motor, suspension,
and breaking system - most of
which can be printed
From the producing/printing each
component of the integrated
wheel everything is recorded
i n c l u d i n g t h e i r u s e / s e r v i c e
history; all repurposing, reuse,
and >95% materials recycling
EXEMPLAR 4
The full wheel assembly becomes a
part of the whole vehicle network
(IoT on wheels)-all performance
aspects are monitored and adjusted
in real time
I oT C A R
Forward
Looking
RADAR
Car to Car
Comms Car to Car
Comms
3, 4, 5G
WiFi
ZigBe
BlueTooth
None of the >100 embedded sensors
connect directly to the Internet
Aggregated information from the car
net connects to the IoT via 3,4,5G +
WiFi, ZigBe, Blue Tooth + Car to Car
https://www.youtube.com/watch?v=RZVYTJarPFs
I oT N I G H T M A R E CyberSecurity was a
design afterthought
J e e p h i - j a c k e d
r e m o t e l y v i a t h e
internet
Automated Cyber Security
is required based on
auto-immunity
C o at i n g s
M y F u t u r e C a r
Printed Multi-Function Plastic Panels
- Hydrophobic - Self Cleaning
- Integrated energy storage
- Colour programmable
- Self repairing
Far fewer components
Reduced complexity
>95% Material Recovery
>90% Improved energy use
3D Printed wheels produced
at the point of need would see
vast reductions in materials,
IOT HOMES
All appliances migrate onto the
IoT to monitor use/customer
behaviours and choices
For the first time users
will be able to influence
the design process en
mass…whilst designers &
manufacturers will be
able to improve their
products
DOWN SIDE: Every appliance and
product in the home becomes a
potential cyber-weak point from
where the penetration and home
network access can be initiated!
I 4 . 0 I oT N e t w o r k i n g
We have little or no experience
of net design and performance
for such technology and will be
subject to emergent behaviours
Things connect over very short
distances - dictating new forms of
short range, low energy, and very
low cost wireless systems
aGGREGATED
KNOWLEDGE
E D U C AT I O N
When one machine accumulates
knowledge or learns something
new, they so do all the machines
on the network
Networking
People, machines and things
No country, company, individual
has all the people, technology and
facilities to do everything - and
none of us can stand alone - we
have to network expertise, facilities,
materials and methods
S e n t i e n t S y s t e m s R e s e a r c h
T h a n k Y o u
p e t e r c o c h r a n e . c o m

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Industry 4.0 and Sustainability

  • 1. INDUSTRY 4.0 & Sustainability Prof Peter Cochrane OBE S e n t i e n t S y s t e m s R e s e a r c h petercochrane.com
  • 2. PERSPECTIVE 1 Living Standards Health Populous Waste Production Energy Pollution Markets Materials
  • 3. RETRIBUTION ? CV-19 appears to be a result of stressing the eco-system: nature v mankind plants and animals v human expansion and terraforming
  • 4. u n acc e p ta b l e Recycling does not work and needs fix, and we have to reduce the amount of waste produced There is no such thing as waste - only poorly exploited resources ! This is all about the systemic failure of design, material choices, processes, and use
  • 5. We consume an estimated 1.5x the planet’s sustainable consumables per year Sustainable finite supply Out of control consumption overdemanding
  • 6. NO PLAN(ET) ‘B’ We occupy and live in a closed system of finite resources… nothing more and nothing less - we cannot evacuate, move, or call upon additional resources “No organism can live in its own waste materials, but that is what we are attempting to do”
  • 7. PERSPECTIVE 2 There is no viable route back to the past and it was also unsustainable anyway We have to seek out and engineer a sustainable future on a new basis!
  • 8. POLISHING ? Improving and making our old industries more efficient and productive will not save the day - it would only slow the process of eventual decline - and we have to think anew! Wasted energy, materials, time, and the creation of until pollution!
  • 9. WHAT TO DO ? This is not a bad starting point but no one knows how to do it! Industry 4.0 happens to be the kernal of the only viable solution and we now have all the key technologies to hand!
  • 12. IoT I 4 . 0 K e r n a l BIO-TECH nano-TECH A future of rethinking, redesigning, new materials, s c i e n c e s , t e c h n o l o g i e s , engineering, robotics, and automation - lower energy use and far less waste AIRobotics Hot Spot
  • 13. DaY O N E Design IN Embedded and automated cybersecurity New materials/processes Greater utility and use Improved material cycles Pollution reduction Lower energy demands Better performance An integrated approach is a fundamental requirement
  • 14. Exemplar We only have time for one, but all the issues and arguments presented can be extrapolated as applicable to almost all cases The product is highly complex and we are moving to near 100% automated production and assembly through the printing of almost every component
  • 15. PRIME EXAMPLE Moving from old to new can achieve gross savings across all fronts Less energy Simple assembly Less material Easier to design Less pollution More reliable Far more efficient Wider Utility Easier to manufacture Fewer Parts Far more suited to automated design, manufacture, integration a n d ro b o t i c a s s e m b l y l i n e s with gross returns
  • 16. Exemplar 1 Electric vehicles require fewer components and are easier to design, and produce using automated production lines
  • 17. E X E M P L A R 2 3D Printed wheels produced at the point of need would see vast reductions in materials, production and logistics costs
  • 18. EXEMPLAR 3 Fully integrated wheels with electric motor, suspension, and breaking system - most of which can be printed
  • 19. From the producing/printing each component of the integrated wheel everything is recorded i n c l u d i n g t h e i r u s e / s e r v i c e history; all repurposing, reuse, and >95% materials recycling EXEMPLAR 4 The full wheel assembly becomes a part of the whole vehicle network (IoT on wheels)-all performance aspects are monitored and adjusted in real time
  • 20. I oT C A R Forward Looking RADAR Car to Car Comms Car to Car Comms 3, 4, 5G WiFi ZigBe BlueTooth None of the >100 embedded sensors connect directly to the Internet Aggregated information from the car net connects to the IoT via 3,4,5G + WiFi, ZigBe, Blue Tooth + Car to Car
  • 21. https://www.youtube.com/watch?v=RZVYTJarPFs I oT N I G H T M A R E CyberSecurity was a design afterthought J e e p h i - j a c k e d r e m o t e l y v i a t h e internet Automated Cyber Security is required based on auto-immunity
  • 22. C o at i n g s
  • 23. M y F u t u r e C a r Printed Multi-Function Plastic Panels - Hydrophobic - Self Cleaning - Integrated energy storage - Colour programmable - Self repairing Far fewer components Reduced complexity >95% Material Recovery >90% Improved energy use
  • 24. 3D Printed wheels produced at the point of need would see vast reductions in materials, IOT HOMES All appliances migrate onto the IoT to monitor use/customer behaviours and choices For the first time users will be able to influence the design process en mass…whilst designers & manufacturers will be able to improve their products DOWN SIDE: Every appliance and product in the home becomes a potential cyber-weak point from where the penetration and home network access can be initiated!
  • 25. I 4 . 0 I oT N e t w o r k i n g We have little or no experience of net design and performance for such technology and will be subject to emergent behaviours Things connect over very short distances - dictating new forms of short range, low energy, and very low cost wireless systems
  • 26. aGGREGATED KNOWLEDGE E D U C AT I O N When one machine accumulates knowledge or learns something new, they so do all the machines on the network
  • 27. Networking People, machines and things No country, company, individual has all the people, technology and facilities to do everything - and none of us can stand alone - we have to network expertise, facilities, materials and methods
  • 28. S e n t i e n t S y s t e m s R e s e a r c h T h a n k Y o u p e t e r c o c h r a n e . c o m