This document discusses extrusion technology for plastic profiles and pipes. It describes Baruffaldi's downstream equipment including extrusion tools, extrusion lines, calibration tables, pullers, guillotines, punching and milling machines, sizing and cooling tanks, haul-offs, cutting machines, jointing machines, and threading machines. The equipment is designed to optimize production costs, improve quality, and save energy for plastic pipe and profile manufacturers.
2. Baruffaldi Downstream Equipment
For all types of plastic profiles, especially for sidings, foam PVC and window profiles
Extrusion tools are made
from plastic mold tool steel
DIN 1.2316/AISI 420
Hardened and ground
Quality control
In-house and on-site fine
tuning
3D CAD design
Mold flow software analysis
Die for building
industry 15” x
8”.
Extruded at 3
m/min
(500kg/h)
Building
Foam
PVC
6. COMBO: Combination Puller and Cutting Machine
TECHNICAL DATA COMBINATION PULLER & CUTTING MACHINE (P-C/V)
Weight 3525 lbs. (1600 kg)
Traction force 7300 N
Speed (motor type) as per the customer’s needs
Contact surface 44” x 8” (1100 x 200 mm)
With belts: belts width 8” (200 mm)
With pads: pads size 8” x 13/8” (200 x 35 mm)
Open profile passage between the columns 12” (300 mm)
SAW UNIT or HORIZONTAL GUILLOTINE
Cut length precision ± 14 thousandths of an inch (± 0.35 mm)
8. Frame made of electro-welded and
painted steel cross sections, sliding on
rails
Water and vacuum feeding systems with
centralized connections
Stainless steel cyclone
Water distributor along the sides of the
extrusion
Personalized calibration tables
Baruffaldi Downstream Equipment
Easy maintenance
Easy to use
No vibration
+50% energy saving
Calibration table from 4 to 14 meters in length
From 4 to 8 indipendent pumps
9. Calibration Tables (larger sizes)
TECHNICAL DATA CT 8.0/6P CT 12.0/7P
Overall dimensions
(L x W x H) 315 x 46 x 79 inches
(L x W x H) 8000 x 1170 x 2000 mm
(L x W x H) 472 x 63 x 79 inches
(L x W x H) 12000 x 1600 x 2000 mm
Dimensions of the calibrator support plate 315 x 24 inches (7000 x 600 mm) 472 x 28 inches (12000 x 700 mm)
Longitudinal movement : motor-driven with 1 or 2 speeds ± 39” (1000 mm) ± 39” (± 1000 mm)
Vertical movement : motor-driven ± 6” (± 150 mm) ± 6” (± 150 mm)
Transversal movement : manual ± 2” (± 50 mm) ± 2” (± 50 mm)
Oscillation movement : manual Optional
Vacuum pumps: Normally 6 Normally 7
Water manifold: modular with pipe connectors As required As required
Vacuum manifold: modular with pipe connectors As required As required
Control panel: Overhead Overhead
10. Reinforced main frame;
Caterpillars with special
pads for quick changeover
Speed variation: by means
of inverter with
potentiometer;
Control panel and air
regulation device located on
the operator side;
Comprehensive but easy-
to-use .
Pullers
Baruffaldi Downstream Equipment
Puller
with rollers,
pads or
belts
11. Cutting machines with guillotine :
hot or cold blade
Regulated temperature control
Cut range from 0 to 600 mm and
profile thickness up to 5 mm
Transversal and multiple cutting
in both directions of plastic
profiles such as cable ducts,
window profiles and panels with
no burrs or dust
Doesn't melt or deform profile, no
burnt residues left on the blade
Can be supplied as pneumatic
units (PP version), or servo-
assisted units (PD version)
Guillotines
Baruffaldi Downstream Equipment
Highly versatile
No noise during the cut
Easy use and maintenance
Reliable energy saving
process
Reduces production costs
New concept linear brushless motor
For energy saving:
Over 3000 euro every 8000 hours
Of production
13. Hydraulic or pneumatic
systems. Speeds from 2
m/min to 12 m/min
Machine suitable for all
commercial cable duct sizes
Quick and easy size
changeover
Hydraulic and Pneumatic Punching Machines
Baruffaldi Downstream Equipment
Low maintenance costs
Highly versatile and easy to use
Reduces production costs
Energy saving
Reliable process
Personalised software
Modular punching
and coining systems
High quality
punching with no
burrs and no dust,
coining inside sharp
edges
14. Rotary Punching
and
Inline Milling Machines
Baruffaldi Downstream Equipment
High
Production
Speed
Inline or
offline
Different Milling/
Drilling Patterns
Compact unit,
with very
small footprint
Quick setup
Low noise level
Energy saving
Robust, versatile,
dependable
16. Sizing and Cooling Tanks for PVC, PE, and PP pipes
Downstream Equipment for Pipes
Dual or single vacuum chamber sizing
tanks for smooth and corrugated pipe
Cooling tanks standard length: 6 to 9
meters
Pipe range: from 10 to 1400 mm
Watertight seal
Low water consumption
Minimal start up product and time wastage
17. Haul-offs for pipes
Downstream Equipment for Pipes
Wide range of diameters
Wide range of speed
Latest generation
components
Intuitive controls
18. Planetary Cutting Machines
Downstream Equipment for Pipes
Rapid planetary cutting units
Integrated haul off unit also available
Energy saving
Noiseless
Completely dust-free
Dependable workhorse
Precise pipe guide system
Highly versatile
19. Slotting Machines,Perforators and Dreno Covering machine
Downstream Equipment for Pipes
Offline slotting machine for smooth
and corrugated PE pipes
Pipe range: 110 to 1200 mm
High production
speeds
Quick changeover
blade
Flexible and
Rigid Pipes
Changeover – no
tools required
High quality slotting
with no burrs
Rapid diameter
changeover
Inline perforators for corrugated pipes
Pipe range: 50 to 400 mm
Inline automatic wrapping
machine for drainage pipe
with PP geotextile material
Pipe range: 50 to 200 mm
20. Jointing Machines for Corrugated Pipes
Pipe Extrusion Line
Pipes length 3, 6 or 12 meters
For injection molded or rotational sockets
The weld itself is made from the same material as the pipe
Double weld bead is possible
Socket can be cut in half
No stronger pipe
Weld avoids
ovality
problem
No
production
waste
Reliable
weld
No loss of
speed on the
extrusion line
21. Pipe Threading Machines
Pipe Extrusion Line
Offline automatic threading machine for PVC, PE and PP pipes
Pipe range: 35 to 500 mm
Male and female threads
Threads cut to tight tolerances
Easy tool adjustment and quick changeovers
22. Needs of plastic profiles and pipes manufacturers
Flexible production lines
Quick tooling changeover times
Easy integration of new modular units in existing plants
Technology, innovation and competitiveness
Automation and customization of user-friendly production
systems
Performance, reliability and final product quality
Energy-saving and safety
23. right across our range of machinesRightacrossourrangeofmachines
Baruffaldi machine characteristics
Baruffaldi and
Primac machines
Optimize and reduce production costs
Quick return on investment
Ease of use and maintenance
Reliability and long lifespan
Process reliability & energy saving
Versatility
Baruffaldi machine characteristics
24. Our strong points
Know-how and
over 60 years’
experience
Close
cooperation and
synergy with
customers
Ability to handle
special turnkey
projects
Constant
research and
development
International
presence
Patented
technologies
Value for money
Service and
after-sales
Personal
relationship
with our
customers