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Phytogenic feed additives
and nutrient sparing
Linking nutrition
and gut health
for sustainable profitability
Issue 26 • Aquaculture
A magazine of
Aquaculture
Nutrient sparing
Editorial
	 Science & Solutions • Issue 26
A Holistic Approach
Every industry faces new challenges. Aquaculture has been developing
by upgrading its technological level and specializing in multiple areas in
order to deal with a global growing marine protein demand. This industry
develops among several technical disciplines, environmental, nutritionals,
sanitary and scientific, just to mention a few. Nowadays we must look at
aquaculture as a complex industry that demands a wider, comprehensive
view.
One of the greater challenges is gut health which directly relates to
nutrition. Both have become cornerstones with a boom in the last decades,
since the most important outbreaks hit the industry in shrimp aquaculture
for example, WSSV, YHV, and now AHPND. BIOMIN supports these
fights by developing gut performance management that includes
preventive gut health and promoting gut performance, both areas in which
we are global experts.
A strong R&D program allows us to help farmers face these challenges
effectively and get focused on achieving sustainability; maximizing the
return on investment in gut health and nutrition by understanding the
nutritional, physiological and health processes. Combatting new diseases,
nutritional challenges, and the constant efforts of nutritionists to provide
nutrients in quantity, quality and availability for sustainable aquaculture go
hand in hand with innovative feed additives.
We can only look at the present and future of the industry as a whole
with elements connected to each other. We intend to address them with
clear concepts that transform science into sustainable solutions; that is the
BIOMIN gut performance management proposal.
Fabián JIJÓN
Technical Manager
Name, title
position
Nutrient sparing: a sustainable tool
for long-term profitability
Improving feed efficiency and reducing emissions
with phytogenic feed additives.
By Rui Gonçalves, MSc & Carina Schieder, DI (MSc)
2
6
Science & Solutions Aquaculture is a quarterly publication of BIOMIN Holding GmbH,
distributed free-of-charge to our customers and partners.
Each issue of Science & Solutions Aquaculture presents topics on the most current
scientific insights in aquatic nutrition and health.
ISSN: 2309-5954
For a digital copy and details, visit: http://magazine.biomin.net
For article reprints or to subscribe to Science & Solutions Aquaculture,
please contact us: magazine@biomin.net
Editor: 	 Ryan Hines
Contributors:	 Otavio Serino Castro, Rui Gonçalves, Fabián Jijón, Carina Schieder
Marketing:	 Herbert Kneissl
Graphics:	 Reinhold Gallbrunner, Michaela Hössinger
Research: 	 Franz Waxenecker, Ursula Hofstetter, Gonçalo Santos
Publisher: 	 BIOMIN Holding GmbH
	 Erber Campus 1, 3131 Getzersdorf,Austria	
	 Tel: +43 2782 8030
	www.biomin.net
Printed in Austria by: Johann Sandler GesmbH & Co KG		
Printed on eco-friendly paper:Austrian Ecolabel (Österreichisches Umweltzeichen)
©Copyright 2015, BIOMIN Holding GmbH
All rights reserved. No part of this publication may be reproduced in any material form
for commercial purposes without the written permission of the copyright holder except in
accordance with the provisions of the Copyright, Designs and Patents Act 1998.
All photos herein are the property of BIOMIN Holding GmbH or used with license.
Contents
A magazine of BIOMIN	 1
The Role of Nutrition
in Gut Health
The second article in our gut health series reveals how
nutrition can influence gut health.
By Otavio Serino Castro, MSc
Photo:UgurhanBetin
2 	 Science & Solutions • Issue 26
Nutrient sparing: a su
long-term profitability
By Rui Gonçalves, Technical Product Manager & Carina Schieder, Product Manager Phytogenics
Aquaculture production can address contradictory challenges such as costs and environmental
footprint by using phytogenic feed additives that improve digestibility, nutrient retention, feed
efficiency and reduce emissions.
Photo:Kakokor
A magazine of BIOMIN	 3
O
ver the last decade, the aquaculture in-
dustry experienced consistent growth
mainly in developing countries. Glob-
al aquaculture production will clearly
continue to grow mainly as a result of
improvements in production technology and increased
demand for fish and shrimp products. However, aqua-
culture faces several important challenges in terms of
efficient use of the raw materials that need to be ad-
dressed.
Contradictory challenges
Several trends put contradictory pressures on the
aquaculture industry. Reliance upon scarce and costly
raw materials, such as fishmeal, and the optimal use of
alternative ingredients constitute a main challenge in
aquaculture. Consumer awareness about environmental
sustainability encourages producers to improve the pro-
duction performance through sustainable aquaculture
practices.
However, the use of less costly protein sources and
low-nutrient dense diets most likely will lead to low-
er protein digestibility, higher amino acid imbalance,
higher carbohydrate and fiber content in feeds. This can
lead to inefficient nutrient use, resulting in increased
feed usage, greater susceptibility to disease and higher
ammonia emissions—raising production costs and in-
creasing the ecological footprint.
Gut performance holds the key
Optimum animal performance encompasses a num-
ber of factors, including genetic characteristics of the
species, quality of the diets, environmental conditions
and absence of disease outbreaks. Add to this compet-
itive industry pressure and the need for efficient use
and/or replacement of increasingly expensive raw mate-
rials—and the picture becomes even more complex. A
focus on good gut performance and gut health can help
to successfully navigate this large set of considerations
and set the foundation for better growth. Phytogenic
feed additives, consisting of herbs, spices, essential oils
and extracts have gained considerable attention as an
answer to these challenges.
The active ingredients , such as phenols and flavo-
noids, can exert multiple effects in animals, including
improvement of feed conversion ratio (FCR), digest-
ibility, growth rate, reduction of nitrogen excretion and
improvement of the gut microbiota and health status.
Examples of these ingredients with major active com-
pounds are provided in Table 1.
stainable tool for
Table 1. Important constituents of selected essential oils.
Name
(Botanical name)
Source Important constituents
Caraway
(Carum carvi)
Seeds carvone, limonene
Oregano
(Origanum vulgare)
Leaves carvacrol, thymol, p-cymene
Mint
(Mentha arvensis)
Leaves menthol, isomenthone, limonene
Rosemary
(Rosmarinus officinalis)
Leaves 1-8-cineol, α- and β-pinene, borneon
Thyme
(Thymus vulgaris)
Leaves thymol, p-cymene, carvacrol
(adapted from Jänicke et al. 2013 and Tisserand and Young 2014)
Photos:VitalinaRybakova,DavidClark,timsa,BranislavLac,fotogal,JuhaHuiskonen
Nutrient sparing: a sustainable tool for long-term profitability
4 	 Science & Solutions • Issue 26
How phytogenics work
Phytogenics may stimulate the digestive secretions,
increase villi length and density and increase mucous
production through an increase in the number of globlet
cells. Through different strategies, such as matrix-encap-
sulation, volatile essential oils can be stabilized and may
remain active throughout a greater section of the gastro-
intestinal tract (GIT), thus ensuring that positive effects
are not only restricted to a smaller section of the GIT.
Reduced fishmeal content vs. feed efficiency
Replacement of fishmeal by plant protein, whether
for economic or sustainable reasons, can decrease feed
efficiency and suppress an animal’s immune system
due to less digestible raw materials or side effects in the
gastrointestinal tract. Digestarom® (BIOMIN Holding
GmbH, Austria), a matrix-encapsulated phytogenic ad-
ditive, has proven to support animals to overcome these
challenges and minimize the negative effects of fishmeal
reductions and replacements, respectively.
Results in seabream
A first trial was performed with Gilthead seabream
(Sparus aurata) at the University of Algarve, Portugal.
In this trial, basal diet had 45 % crude protein and
18% lipid content. The majority of the dietary protein
content was derived from plant ingredients; the diet
contained only 14% fishmeal (FM). Additionally the
treatment group received Digestarom®. The aim of the
trial was to evaluate the effect of Digestarom® on feed
efficiency, body composition and nutrient retention.
Dietary supplementation of Digestarom® showed a
significant improvement of 16 FCR-points and an en-
hancement of the specific growth rate from 1.76% to
1.82% per day (Figure 1). Inclusion of the phytogenic
mixture in the diet significantly enhanced (p<0.05) pro-
tein and fat retention (Figure 2). The study also showed
significant reductions of total nitrogenous losses, which
were clearly associated with lower metabolic losses and
increased utilization of protein for growth (Figure 3).
Figure 1. Feed conversion ratio (FCR) and specific growth
rate (%/day) of sea bream were improved with the
supplementation of Digestarom®.
Source: BIOMIN trials, 2012
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0.0
1.28
1.76
1.12
1.82
FCR SGR
n Control n Digestarom®
Figure 2. Nutrient retention of sea bream was enhanced
with the supplementation of Digestarom®.
Source: BIOMIN trials, 2012
80
70
60
50
40
30
20
10
0
25.50a
63.00a
29.30b
75.10b
Protein Fat
n Control n Digestarom®
Figure 3. Nitrogen budget (gain, fecal losses and metabolic
losses) in sea bream supplemented with Digestarom®.
Source: BIOMIN trials, 2012
100%
80%
60%
40%
20%
0%
Control Digestarom®
n Metabolic N losses n Faecal N losses n N Gain
67% 63%
7% 8%
26% 29%
Rui Gonçalves, Technical Product Manager
Carina Schieder, Product Manager Phytogenics
A magazine of BIOMIN	 5
Results in shrimp
A second feeding trial was conducted in collabora-
tion with Ningbo University (China) to evaluate the
efficacy of Digestarom® P.E.P. MGE as a tool to reduce
the level of fishmeal in shrimp diets. The treatments
consisted of 5 isoproteic diets (40% crude protein) with
a positive control diet with 25% fishmeal inclusion, and
four test diets with two lower levels of fishmeal (22%
and 19%) with and without Digestarom® supplementa-
tion. Each diet was randomly assigned to 5 replicates of
30 juvenile white shrimp (approximately 0.33±0.00g)
and fed over 8 weeks.
The results indicated that the reduction in fishmeal
reduced shrimp performance with the control diet
(25% FM) having the best performance. Weight gain,
feed conversion ratio (Figure 4), specific growth rate
(Figure 5) and protein efficiency were improved for
shrimp fed the phytogenic additive supplemented
diets compared to the lower fishmeal, non-supple-
mented diets.
Analysis of mid-gut ultrastructure by transmission
electron microscope indicated that shrimp fed the sup-
plemented diets had an improved mid-gut microvilli
structure compared to those fed the lower fishmeal diets
only (data not shown). The performance improvement
of the group given lower fishmeal diets supplemented
with Digestarom® is an important result as part of a
strategy to reduce costs.
Conclusion
Beyond the clear positive effects on improving feed
efficiency, nutrient sparing can be a powerful solution to
limit the nitrogen discharge to the environment. Phyto­
genic feed additives can decrease ammonia emissions
through improved protein usage, reducing the loss of
nitrogen into the nature.
The presented result shows that the phytogenic
feed additive Digestarom® can be used as a nutrient-
sparing tool for more efficient and cost-effective diets
formulation.
Replacement of fishmeal
by plant protein can decrease
feed efficiency and suppress
an animal’s immune system.
Figure 4. Feed conversion ratio of shrimp fed diets with different levels
of fishmeal, with and without Digestarom® supplementation.
Source: BIOMIN trials, 2012
1.40
1.20
1.00
0.80
0.60
0.40
0.20
0.00
FM25 FM22 FM19FM22 +
Digestarom®
P.E.P. MGE
FM19 +
Digestarom®
P.E.P. MGE
1.02
1.26
1.17
1.29
1.17
Figure 5. Specific growth rate (SGR, %/day) of shrimp fed diets with different
levels of fishmeal, with and without Digestarom® supplementation.
Source: BIOMIN trials, 2012
6.90
6.80
6.70
6.60
6.50
6.40
6.30
6.20
6.10
FM25 FM22 FM19FM22 +
Digestarom®
P.E.P. MGE
FM19 +
Digestarom®
P.E.P. MGE
6.78
6.37
6.55
6.36
6.54
Photo:AlexanderHoffmann
The Role of Nutrition
By Otavio Serino Castro, Technical Sales Manager
6 	 Science & Solutions • Issue 26
Nutrition along with environment and host physiology comprise the three main factors for
strong gut performance. This second article in our gut health series reveals how nutrition can
influence gut health.
D
ue to recent losses caused by diseases out-
breaks, several efforts are being adopted
by the aquaculture industry to increase
biosecurity and animal health. The use of
functional feeds and cost minimization strategies –two
common strategies in feed formulation— have several
consequences for overall gut health.
From the formula to feed
Aquaculture nutritionists have the daily mission to
optimize formulation costs and growth performance
while facing challenges such as raw material prices and
availability, market trends, industrial process limitations,
competitor’s actions and higher quality standards. In this
dynamic environment, professionals often need to take
difficult decisions to stay on the narrow road towards
profitability. The cost reduction orientation, especially in
grow-out diets, can lead to “formulation myopia” where
optimal profitability is not reached. A misstep can gener-
ate significant economic losses, leading to reductions in
zootechnical performance or generate long-term health
problems.
Feed ProcessingStorage ProblemsRaw Material Quality Feed Formulation
•	 Nutrient Digestibility
•	 ANFs deactivation
•	 Feed transit rate
•	 Water stability
•	 Nutrient Losses
•	 Microbiological contamination
•	 Toxic Compounds
•	 Organoleptic characteristics
•	 Antinutritional Factors
•	 Toxic Compounds
•	Mycotoxins
•	 Microbiological contamination
•	 Alternative Ingredients levels
•	 Low system accuracy
•	 Lack of risk management
•	 No preventive additives
Figure 1. Potential harm factors to gut health inherent to aquafeed production.
Photo:kuponjabah,JuriSamsonov
A magazine of BIOMIN	 7
How feed can affect gut health
The main objective of aquafeed is to assure the ra-
tional supply of essential nutrients that regulates animal
lifecycle and production. A nutritional imbalance can
directly impact growth and health status. In ideal con-
ditions when animals have good gut health, nutrient di-
gestion and absorption occurs efficiently while an intact
gut structure and balanced gut microbiota helps protect
animals against external threats. Yet, even a well-designed
nutritional formula can contain hidden surprises that
disrupt diet performance, affecting gut health directly or
indirectly. Raw material quality, storage problems, feed
processing deviations and formulation imbalances can
all have negative unintended consequences (Figure 1).
The fish meal dilemma
Recent studies have demonstrated that premium fish
meal can be successfully replaced with alternative pro-
tein sources at different levels for distinct species, such
as shrimp, salmon, marine fish and etc. Replacements
hinge on the fact that aquatic species do not require fish
meal itself, but rather the nutrients it contains.
Efficient substitution of essential nutrients includ-
ing amino acids and fatty acids should produce similar
growth performance—something easily demonstrated
in the lab trials using refined ingredients. However, full-
scale adoption of alternative raw materials for fish meal
replacement incurs several limitations such as antinutri-
tional factors, mycotoxins and other restraints which can
negatively impact nutrient availability, digestive process-
es and the gut environment.
Antinutritional factors and antinutrients
Antinutritional factors and antinutrients (ANFs) are
endogenous substances present in feed and feedstuffs
that can have negative effects on fish and shrimp metab-
olism. When ingested, depending on its nature, levels in
feed and exposition period, these substances can disturb
physiological processes. Antinutritional factors are found
in feedstuffs of both plant and animal origin (Table 1).
They comprise a wide, diverse range of compounds
regarding its chemical structure and effects in animal’s
metabolism. The aquaculture National Research Council
(2011) lists 18 classes of antinutritional factors, each
containing several compounds. For many of them,
the mode of action, safety levels and impacts stills not
well elucidated because of complex interactions with
another dietary compounds and response variability
among species. As illustrated in Table 2, the effects of
antinutritional factors vary from an enzymatic activity
inhibition on digestion to a direct effect on the intestinal
epithelium.
Reducing antinutritional factors
The deactivation and elimination of antinutritional
factors in feed and ingredients can be achieved by ther-
mic and enzymatic process, chemical extraction and
other processes like fermentation. Unluckily, complete
inactivation of antinutritional factors is impractical in
most cases, depending on the feed process and feedstuff.
Therefore, antinutritional factor associated risks would
in Gut Health
Table 1. Main antinutritional factors present in feedstuffs used
in aquaculture feed.
Feed Ingredient Antinutritional factors
Soybean meal Proteinase inhibitors, lectins, phytic acid, saponins,
phytoestrogens, antivitamins, phytosterols, allergens
Cottonseed meal Phytic acid, phytoestrogens, gossypol, antivitamins,
cyclopropenoid acid
Lupin seed meal Proteinase inhibitors, saponins, phytoestrogens,
alkaloids
Pea seed meal Proteinase inhibitors, lectins, tannins, cyanogens,
phytic acid, saponins, antivitamins
Rapeseed meal Proteinase inhibitors, glucosinates, phytic acid,
tannins, erucic acid
Sorghum Tannins
Raw/trash fish Thiaminase
Crustaceans meals Chitin, fluorine
Adapted, Francis et al. (2001).
Phot
o:kuponjabah
The Role of Nutrition in Gut Health
8 	 Science & Solutions • Issue 26
vary regarding different suppliers, feed processing stan-
dards and feedstuffs source.
Practical implications
Animals exposed to antinutritional factors and other
harmful compounds can exhibit slight behavioral alter-
ations, performance and growth impairment or acute
poisoning signals. The intensity of the response will be
modulated not only by the doses and exposure time, but
also by the interaction with others variables as environ-
mental conditions, rearing phase and health status.
The main concern lies in the fact that negative impacts
Gut health relies on the
balance of three main factors:
Table 2. Mode of action, effects on animals and nature of selected antinutritional factors present in aquafeed feedstuffs.
Adapted, NRC (2011).
Antinutritional
factor
Action Effects on animals Nature
Enzyme
inhibitors
Proteinase (trypsin;
chymotrypsin; elastase;
enterokinase etc.), amylase
and lipase inhibition
• Reduced protein, lipid and starch
digestibility
• Reduced growth performance
Simple or complex proteins.
Denatured completely or
partially by heating, alcohol
extraction and fermentation.
Lectins
Binds reversibly specific
mono - or oligosaccharide.
Interacts with intestinal
epithelial cells receptors.
• Disturbs intestinal functions
and can cause systemic effects
depending on the receptors
affected
• Can lead to histological alterations
and inhibit glucose transport into
intestinal epithelium
Soluble, heterogeneous (glyco)
proteins. Partially resistant
to heat denaturation and to
digestive tract passage.
Saponins
Several biological effects
including inhibitory action
on protein digestion,
vitamin absorption and
glucocorticoid-like effects.
Can alter epithelial
membrane permeability.
• Negative effects on palatability
and feed intake
• Reduced cholesterol availability
• Increased uptake of harm
substances as allergens
• Involved in soy-bean-induced
enteritis
Diverse group of glycosides.
Heat-stable and alcohol soluble
compounds.
Glucosinolates/
Goitrogens
Generate toxic derivative
compounds. Interferes
on iodine uptake causing
thyroid disruption and
lesions mainly on liver and
kidneys.
• Reduced palatability and
decreased growth and production
• Decrease on plasma T3 hormone
levels and changes in thyroid
histology
• Can alter liver and kidney
functions
Thioesters
Condensed
tannins
Binds digestive enzymes
and form complexes with
proteins and minerals.
Alters the feed
organoleptic characteristic
(bitter and astringent
flavor).
• Decreased nutrient digestibility
• Decreased palatability
Water-soluble phenolic
compounds with molecular
weight between 500 and 3000
(non-hydrolysable)
• Environment • Nutrition • Host physiology
Otavio Serino Castro, Technical Sales Manager
A magazine of BIOMIN	 9
generally start silently, after few days of feeding, triggered
by inflammatory process on the intestinal mucosa,
microflora dysbiosis and reduced immunological
responses. When the performance impairment becomes
visible, critical physiological conditions may have been
reached and secondary damages already occurred.
In Atlantic salmon smolts, for example, the soybean
meal-induced enteritis illustrates very well the harmful
consequences to the gut structure caused by exposure
to antinutritional factors. After 7 days, inflammatory
process becomes evident, and after 21 days of feeding,
pronounced morphological effects in the mucosa can be
observed, such as reduced fold height and complexity;
shortened microvilli, decreased numbers and size of su-
pranuclear vacuoles, submucosal leukocyte infiltration
and a wider lamina propria (Figure 2).
Although salmon is a carnivorous species, the antinu-
tritional factors effects are not limited to exigent species.
Antinutritional factors from alternative raw material
such as sunflower, cottonseed and rapeseed meal tend to
cause similar impacts in omnivorous species including
tilapia, catfish, pangasius and shrimp.
Counteracting negative impacts
In commercial operations time and resources are lim-
ited, and even with a good surveillance program, some
risky situations cannot be avoided.
In this scenario, innovative feed additives can act as
nutritional tools that, in combination with functional
nutrients, mitigate the risks of alternative feedstuffs
economically, assuring gut health and increasing perfor-
mance (Table 3).
A team effort
In order to reach high levels of excellence on gut
health management, a strong multidisciplinary effort is
required. Bringing together experts in nutrition, health,
management, etc., to the table to develop and validate
workable solutions is required in order to be successful.
The nutritional strategy success will be strongly
linked to the sustainability of the aquaculture operations,
which entails enhanced performance and profitability,
lower nutrient release to the environment and improved
animal welfare conditions.
Figure 2. Diet impacts on salmon gut fold structure.
A: fish meal fed animal distal intestinal mucosa;
B: soybean fed animal distal intestinal mucosa, showing
severe enteritis.
Adapted; Sahlmann (2013).
Table 3. Gut health support mode of action of the several
categories of feed additives.
Additive Benefits
Probiotics
Intestinal epithelial barrier function
enhancement, control of pathogenic
bacteria, improved gut immune response,
enzyme and VFA production
Phytogenics
Decrease on pro-inflammatory responses
in gut mucosa, support to antioxidant
system, endogenous secretion stimuli,
immunostimulation, cell protection,
reduced toxin challenges
Organic
acids
Pathogenic bacteria control, increased
nutrient and energy digestibility
Prebiotics
Immunostimulation, pathogenic bacteria
adhesion
Mycotoxin
deactivator
Counteract the negative effects caused by
mycotoxins
Adapted, NRC (2011).
For an overview of gut health in aquaculture,
see Science  Solutions Issue #22
Why It Matters
in Aquaculture
Photo:elenades
A Close Look at
Gut Health
Tools to Boost
Immune Fitness
Aquaculture
Issue 22 • Aquaculture
A magazine of
M
A N A GE M
ENT
aquastar.biomin.net
AquaStar
®
Fast growth in improved environment!
Probiotic strains support gut health.
Biodegrading strains and enzymes stabilize water quality and pond bottom.
•	Improved gut health
and performance
•	Improved water quality
•	Control of pathogenic
bacteria
Naturally ahead
Your copy of Science  Solutions
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A N A G E M
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Biomin Science&Solutions 26 - Aquaculture

  • 1. Photo:pepifoto Phytogenic feed additives and nutrient sparing Linking nutrition and gut health for sustainable profitability Issue 26 • Aquaculture A magazine of Aquaculture Nutrient sparing
  • 2. Editorial Science & Solutions • Issue 26 A Holistic Approach Every industry faces new challenges. Aquaculture has been developing by upgrading its technological level and specializing in multiple areas in order to deal with a global growing marine protein demand. This industry develops among several technical disciplines, environmental, nutritionals, sanitary and scientific, just to mention a few. Nowadays we must look at aquaculture as a complex industry that demands a wider, comprehensive view. One of the greater challenges is gut health which directly relates to nutrition. Both have become cornerstones with a boom in the last decades, since the most important outbreaks hit the industry in shrimp aquaculture for example, WSSV, YHV, and now AHPND. BIOMIN supports these fights by developing gut performance management that includes preventive gut health and promoting gut performance, both areas in which we are global experts. A strong R&D program allows us to help farmers face these challenges effectively and get focused on achieving sustainability; maximizing the return on investment in gut health and nutrition by understanding the nutritional, physiological and health processes. Combatting new diseases, nutritional challenges, and the constant efforts of nutritionists to provide nutrients in quantity, quality and availability for sustainable aquaculture go hand in hand with innovative feed additives. We can only look at the present and future of the industry as a whole with elements connected to each other. We intend to address them with clear concepts that transform science into sustainable solutions; that is the BIOMIN gut performance management proposal. Fabián JIJÓN Technical Manager
  • 3. Name, title position Nutrient sparing: a sustainable tool for long-term profitability Improving feed efficiency and reducing emissions with phytogenic feed additives. By Rui Gonçalves, MSc & Carina Schieder, DI (MSc) 2 6 Science & Solutions Aquaculture is a quarterly publication of BIOMIN Holding GmbH, distributed free-of-charge to our customers and partners. Each issue of Science & Solutions Aquaculture presents topics on the most current scientific insights in aquatic nutrition and health. ISSN: 2309-5954 For a digital copy and details, visit: http://magazine.biomin.net For article reprints or to subscribe to Science & Solutions Aquaculture, please contact us: magazine@biomin.net Editor: Ryan Hines Contributors: Otavio Serino Castro, Rui Gonçalves, Fabián Jijón, Carina Schieder Marketing: Herbert Kneissl Graphics: Reinhold Gallbrunner, Michaela Hössinger Research: Franz Waxenecker, Ursula Hofstetter, Gonçalo Santos Publisher: BIOMIN Holding GmbH Erber Campus 1, 3131 Getzersdorf,Austria Tel: +43 2782 8030 www.biomin.net Printed in Austria by: Johann Sandler GesmbH & Co KG Printed on eco-friendly paper:Austrian Ecolabel (Österreichisches Umweltzeichen) ©Copyright 2015, BIOMIN Holding GmbH All rights reserved. No part of this publication may be reproduced in any material form for commercial purposes without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents Act 1998. All photos herein are the property of BIOMIN Holding GmbH or used with license. Contents A magazine of BIOMIN 1 The Role of Nutrition in Gut Health The second article in our gut health series reveals how nutrition can influence gut health. By Otavio Serino Castro, MSc Photo:UgurhanBetin
  • 4. 2 Science & Solutions • Issue 26 Nutrient sparing: a su long-term profitability By Rui Gonçalves, Technical Product Manager & Carina Schieder, Product Manager Phytogenics Aquaculture production can address contradictory challenges such as costs and environmental footprint by using phytogenic feed additives that improve digestibility, nutrient retention, feed efficiency and reduce emissions. Photo:Kakokor
  • 5. A magazine of BIOMIN 3 O ver the last decade, the aquaculture in- dustry experienced consistent growth mainly in developing countries. Glob- al aquaculture production will clearly continue to grow mainly as a result of improvements in production technology and increased demand for fish and shrimp products. However, aqua- culture faces several important challenges in terms of efficient use of the raw materials that need to be ad- dressed. Contradictory challenges Several trends put contradictory pressures on the aquaculture industry. Reliance upon scarce and costly raw materials, such as fishmeal, and the optimal use of alternative ingredients constitute a main challenge in aquaculture. Consumer awareness about environmental sustainability encourages producers to improve the pro- duction performance through sustainable aquaculture practices. However, the use of less costly protein sources and low-nutrient dense diets most likely will lead to low- er protein digestibility, higher amino acid imbalance, higher carbohydrate and fiber content in feeds. This can lead to inefficient nutrient use, resulting in increased feed usage, greater susceptibility to disease and higher ammonia emissions—raising production costs and in- creasing the ecological footprint. Gut performance holds the key Optimum animal performance encompasses a num- ber of factors, including genetic characteristics of the species, quality of the diets, environmental conditions and absence of disease outbreaks. Add to this compet- itive industry pressure and the need for efficient use and/or replacement of increasingly expensive raw mate- rials—and the picture becomes even more complex. A focus on good gut performance and gut health can help to successfully navigate this large set of considerations and set the foundation for better growth. Phytogenic feed additives, consisting of herbs, spices, essential oils and extracts have gained considerable attention as an answer to these challenges. The active ingredients , such as phenols and flavo- noids, can exert multiple effects in animals, including improvement of feed conversion ratio (FCR), digest- ibility, growth rate, reduction of nitrogen excretion and improvement of the gut microbiota and health status. Examples of these ingredients with major active com- pounds are provided in Table 1. stainable tool for Table 1. Important constituents of selected essential oils. Name (Botanical name) Source Important constituents Caraway (Carum carvi) Seeds carvone, limonene Oregano (Origanum vulgare) Leaves carvacrol, thymol, p-cymene Mint (Mentha arvensis) Leaves menthol, isomenthone, limonene Rosemary (Rosmarinus officinalis) Leaves 1-8-cineol, α- and β-pinene, borneon Thyme (Thymus vulgaris) Leaves thymol, p-cymene, carvacrol (adapted from Jänicke et al. 2013 and Tisserand and Young 2014) Photos:VitalinaRybakova,DavidClark,timsa,BranislavLac,fotogal,JuhaHuiskonen
  • 6. Nutrient sparing: a sustainable tool for long-term profitability 4 Science & Solutions • Issue 26 How phytogenics work Phytogenics may stimulate the digestive secretions, increase villi length and density and increase mucous production through an increase in the number of globlet cells. Through different strategies, such as matrix-encap- sulation, volatile essential oils can be stabilized and may remain active throughout a greater section of the gastro- intestinal tract (GIT), thus ensuring that positive effects are not only restricted to a smaller section of the GIT. Reduced fishmeal content vs. feed efficiency Replacement of fishmeal by plant protein, whether for economic or sustainable reasons, can decrease feed efficiency and suppress an animal’s immune system due to less digestible raw materials or side effects in the gastrointestinal tract. Digestarom® (BIOMIN Holding GmbH, Austria), a matrix-encapsulated phytogenic ad- ditive, has proven to support animals to overcome these challenges and minimize the negative effects of fishmeal reductions and replacements, respectively. Results in seabream A first trial was performed with Gilthead seabream (Sparus aurata) at the University of Algarve, Portugal. In this trial, basal diet had 45 % crude protein and 18% lipid content. The majority of the dietary protein content was derived from plant ingredients; the diet contained only 14% fishmeal (FM). Additionally the treatment group received Digestarom®. The aim of the trial was to evaluate the effect of Digestarom® on feed efficiency, body composition and nutrient retention. Dietary supplementation of Digestarom® showed a significant improvement of 16 FCR-points and an en- hancement of the specific growth rate from 1.76% to 1.82% per day (Figure 1). Inclusion of the phytogenic mixture in the diet significantly enhanced (p<0.05) pro- tein and fat retention (Figure 2). The study also showed significant reductions of total nitrogenous losses, which were clearly associated with lower metabolic losses and increased utilization of protein for growth (Figure 3). Figure 1. Feed conversion ratio (FCR) and specific growth rate (%/day) of sea bream were improved with the supplementation of Digestarom®. Source: BIOMIN trials, 2012 2.0 1.8 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 1.28 1.76 1.12 1.82 FCR SGR n Control n Digestarom® Figure 2. Nutrient retention of sea bream was enhanced with the supplementation of Digestarom®. Source: BIOMIN trials, 2012 80 70 60 50 40 30 20 10 0 25.50a 63.00a 29.30b 75.10b Protein Fat n Control n Digestarom® Figure 3. Nitrogen budget (gain, fecal losses and metabolic losses) in sea bream supplemented with Digestarom®. Source: BIOMIN trials, 2012 100% 80% 60% 40% 20% 0% Control Digestarom® n Metabolic N losses n Faecal N losses n N Gain 67% 63% 7% 8% 26% 29%
  • 7. Rui Gonçalves, Technical Product Manager Carina Schieder, Product Manager Phytogenics A magazine of BIOMIN 5 Results in shrimp A second feeding trial was conducted in collabora- tion with Ningbo University (China) to evaluate the efficacy of Digestarom® P.E.P. MGE as a tool to reduce the level of fishmeal in shrimp diets. The treatments consisted of 5 isoproteic diets (40% crude protein) with a positive control diet with 25% fishmeal inclusion, and four test diets with two lower levels of fishmeal (22% and 19%) with and without Digestarom® supplementa- tion. Each diet was randomly assigned to 5 replicates of 30 juvenile white shrimp (approximately 0.33±0.00g) and fed over 8 weeks. The results indicated that the reduction in fishmeal reduced shrimp performance with the control diet (25% FM) having the best performance. Weight gain, feed conversion ratio (Figure 4), specific growth rate (Figure 5) and protein efficiency were improved for shrimp fed the phytogenic additive supplemented diets compared to the lower fishmeal, non-supple- mented diets. Analysis of mid-gut ultrastructure by transmission electron microscope indicated that shrimp fed the sup- plemented diets had an improved mid-gut microvilli structure compared to those fed the lower fishmeal diets only (data not shown). The performance improvement of the group given lower fishmeal diets supplemented with Digestarom® is an important result as part of a strategy to reduce costs. Conclusion Beyond the clear positive effects on improving feed efficiency, nutrient sparing can be a powerful solution to limit the nitrogen discharge to the environment. Phyto­ genic feed additives can decrease ammonia emissions through improved protein usage, reducing the loss of nitrogen into the nature. The presented result shows that the phytogenic feed additive Digestarom® can be used as a nutrient- sparing tool for more efficient and cost-effective diets formulation. Replacement of fishmeal by plant protein can decrease feed efficiency and suppress an animal’s immune system. Figure 4. Feed conversion ratio of shrimp fed diets with different levels of fishmeal, with and without Digestarom® supplementation. Source: BIOMIN trials, 2012 1.40 1.20 1.00 0.80 0.60 0.40 0.20 0.00 FM25 FM22 FM19FM22 + Digestarom® P.E.P. MGE FM19 + Digestarom® P.E.P. MGE 1.02 1.26 1.17 1.29 1.17 Figure 5. Specific growth rate (SGR, %/day) of shrimp fed diets with different levels of fishmeal, with and without Digestarom® supplementation. Source: BIOMIN trials, 2012 6.90 6.80 6.70 6.60 6.50 6.40 6.30 6.20 6.10 FM25 FM22 FM19FM22 + Digestarom® P.E.P. MGE FM19 + Digestarom® P.E.P. MGE 6.78 6.37 6.55 6.36 6.54 Photo:AlexanderHoffmann
  • 8. The Role of Nutrition By Otavio Serino Castro, Technical Sales Manager 6 Science & Solutions • Issue 26 Nutrition along with environment and host physiology comprise the three main factors for strong gut performance. This second article in our gut health series reveals how nutrition can influence gut health. D ue to recent losses caused by diseases out- breaks, several efforts are being adopted by the aquaculture industry to increase biosecurity and animal health. The use of functional feeds and cost minimization strategies –two common strategies in feed formulation— have several consequences for overall gut health. From the formula to feed Aquaculture nutritionists have the daily mission to optimize formulation costs and growth performance while facing challenges such as raw material prices and availability, market trends, industrial process limitations, competitor’s actions and higher quality standards. In this dynamic environment, professionals often need to take difficult decisions to stay on the narrow road towards profitability. The cost reduction orientation, especially in grow-out diets, can lead to “formulation myopia” where optimal profitability is not reached. A misstep can gener- ate significant economic losses, leading to reductions in zootechnical performance or generate long-term health problems. Feed ProcessingStorage ProblemsRaw Material Quality Feed Formulation • Nutrient Digestibility • ANFs deactivation • Feed transit rate • Water stability • Nutrient Losses • Microbiological contamination • Toxic Compounds • Organoleptic characteristics • Antinutritional Factors • Toxic Compounds • Mycotoxins • Microbiological contamination • Alternative Ingredients levels • Low system accuracy • Lack of risk management • No preventive additives Figure 1. Potential harm factors to gut health inherent to aquafeed production. Photo:kuponjabah,JuriSamsonov
  • 9. A magazine of BIOMIN 7 How feed can affect gut health The main objective of aquafeed is to assure the ra- tional supply of essential nutrients that regulates animal lifecycle and production. A nutritional imbalance can directly impact growth and health status. In ideal con- ditions when animals have good gut health, nutrient di- gestion and absorption occurs efficiently while an intact gut structure and balanced gut microbiota helps protect animals against external threats. Yet, even a well-designed nutritional formula can contain hidden surprises that disrupt diet performance, affecting gut health directly or indirectly. Raw material quality, storage problems, feed processing deviations and formulation imbalances can all have negative unintended consequences (Figure 1). The fish meal dilemma Recent studies have demonstrated that premium fish meal can be successfully replaced with alternative pro- tein sources at different levels for distinct species, such as shrimp, salmon, marine fish and etc. Replacements hinge on the fact that aquatic species do not require fish meal itself, but rather the nutrients it contains. Efficient substitution of essential nutrients includ- ing amino acids and fatty acids should produce similar growth performance—something easily demonstrated in the lab trials using refined ingredients. However, full- scale adoption of alternative raw materials for fish meal replacement incurs several limitations such as antinutri- tional factors, mycotoxins and other restraints which can negatively impact nutrient availability, digestive process- es and the gut environment. Antinutritional factors and antinutrients Antinutritional factors and antinutrients (ANFs) are endogenous substances present in feed and feedstuffs that can have negative effects on fish and shrimp metab- olism. When ingested, depending on its nature, levels in feed and exposition period, these substances can disturb physiological processes. Antinutritional factors are found in feedstuffs of both plant and animal origin (Table 1). They comprise a wide, diverse range of compounds regarding its chemical structure and effects in animal’s metabolism. The aquaculture National Research Council (2011) lists 18 classes of antinutritional factors, each containing several compounds. For many of them, the mode of action, safety levels and impacts stills not well elucidated because of complex interactions with another dietary compounds and response variability among species. As illustrated in Table 2, the effects of antinutritional factors vary from an enzymatic activity inhibition on digestion to a direct effect on the intestinal epithelium. Reducing antinutritional factors The deactivation and elimination of antinutritional factors in feed and ingredients can be achieved by ther- mic and enzymatic process, chemical extraction and other processes like fermentation. Unluckily, complete inactivation of antinutritional factors is impractical in most cases, depending on the feed process and feedstuff. Therefore, antinutritional factor associated risks would in Gut Health Table 1. Main antinutritional factors present in feedstuffs used in aquaculture feed. Feed Ingredient Antinutritional factors Soybean meal Proteinase inhibitors, lectins, phytic acid, saponins, phytoestrogens, antivitamins, phytosterols, allergens Cottonseed meal Phytic acid, phytoestrogens, gossypol, antivitamins, cyclopropenoid acid Lupin seed meal Proteinase inhibitors, saponins, phytoestrogens, alkaloids Pea seed meal Proteinase inhibitors, lectins, tannins, cyanogens, phytic acid, saponins, antivitamins Rapeseed meal Proteinase inhibitors, glucosinates, phytic acid, tannins, erucic acid Sorghum Tannins Raw/trash fish Thiaminase Crustaceans meals Chitin, fluorine Adapted, Francis et al. (2001).
  • 10. Phot o:kuponjabah The Role of Nutrition in Gut Health 8 Science & Solutions • Issue 26 vary regarding different suppliers, feed processing stan- dards and feedstuffs source. Practical implications Animals exposed to antinutritional factors and other harmful compounds can exhibit slight behavioral alter- ations, performance and growth impairment or acute poisoning signals. The intensity of the response will be modulated not only by the doses and exposure time, but also by the interaction with others variables as environ- mental conditions, rearing phase and health status. The main concern lies in the fact that negative impacts Gut health relies on the balance of three main factors: Table 2. Mode of action, effects on animals and nature of selected antinutritional factors present in aquafeed feedstuffs. Adapted, NRC (2011). Antinutritional factor Action Effects on animals Nature Enzyme inhibitors Proteinase (trypsin; chymotrypsin; elastase; enterokinase etc.), amylase and lipase inhibition • Reduced protein, lipid and starch digestibility • Reduced growth performance Simple or complex proteins. Denatured completely or partially by heating, alcohol extraction and fermentation. Lectins Binds reversibly specific mono - or oligosaccharide. Interacts with intestinal epithelial cells receptors. • Disturbs intestinal functions and can cause systemic effects depending on the receptors affected • Can lead to histological alterations and inhibit glucose transport into intestinal epithelium Soluble, heterogeneous (glyco) proteins. Partially resistant to heat denaturation and to digestive tract passage. Saponins Several biological effects including inhibitory action on protein digestion, vitamin absorption and glucocorticoid-like effects. Can alter epithelial membrane permeability. • Negative effects on palatability and feed intake • Reduced cholesterol availability • Increased uptake of harm substances as allergens • Involved in soy-bean-induced enteritis Diverse group of glycosides. Heat-stable and alcohol soluble compounds. Glucosinolates/ Goitrogens Generate toxic derivative compounds. Interferes on iodine uptake causing thyroid disruption and lesions mainly on liver and kidneys. • Reduced palatability and decreased growth and production • Decrease on plasma T3 hormone levels and changes in thyroid histology • Can alter liver and kidney functions Thioesters Condensed tannins Binds digestive enzymes and form complexes with proteins and minerals. Alters the feed organoleptic characteristic (bitter and astringent flavor). • Decreased nutrient digestibility • Decreased palatability Water-soluble phenolic compounds with molecular weight between 500 and 3000 (non-hydrolysable) • Environment • Nutrition • Host physiology
  • 11. Otavio Serino Castro, Technical Sales Manager A magazine of BIOMIN 9 generally start silently, after few days of feeding, triggered by inflammatory process on the intestinal mucosa, microflora dysbiosis and reduced immunological responses. When the performance impairment becomes visible, critical physiological conditions may have been reached and secondary damages already occurred. In Atlantic salmon smolts, for example, the soybean meal-induced enteritis illustrates very well the harmful consequences to the gut structure caused by exposure to antinutritional factors. After 7 days, inflammatory process becomes evident, and after 21 days of feeding, pronounced morphological effects in the mucosa can be observed, such as reduced fold height and complexity; shortened microvilli, decreased numbers and size of su- pranuclear vacuoles, submucosal leukocyte infiltration and a wider lamina propria (Figure 2). Although salmon is a carnivorous species, the antinu- tritional factors effects are not limited to exigent species. Antinutritional factors from alternative raw material such as sunflower, cottonseed and rapeseed meal tend to cause similar impacts in omnivorous species including tilapia, catfish, pangasius and shrimp. Counteracting negative impacts In commercial operations time and resources are lim- ited, and even with a good surveillance program, some risky situations cannot be avoided. In this scenario, innovative feed additives can act as nutritional tools that, in combination with functional nutrients, mitigate the risks of alternative feedstuffs economically, assuring gut health and increasing perfor- mance (Table 3). A team effort In order to reach high levels of excellence on gut health management, a strong multidisciplinary effort is required. Bringing together experts in nutrition, health, management, etc., to the table to develop and validate workable solutions is required in order to be successful. The nutritional strategy success will be strongly linked to the sustainability of the aquaculture operations, which entails enhanced performance and profitability, lower nutrient release to the environment and improved animal welfare conditions. Figure 2. Diet impacts on salmon gut fold structure. A: fish meal fed animal distal intestinal mucosa; B: soybean fed animal distal intestinal mucosa, showing severe enteritis. Adapted; Sahlmann (2013). Table 3. Gut health support mode of action of the several categories of feed additives. Additive Benefits Probiotics Intestinal epithelial barrier function enhancement, control of pathogenic bacteria, improved gut immune response, enzyme and VFA production Phytogenics Decrease on pro-inflammatory responses in gut mucosa, support to antioxidant system, endogenous secretion stimuli, immunostimulation, cell protection, reduced toxin challenges Organic acids Pathogenic bacteria control, increased nutrient and energy digestibility Prebiotics Immunostimulation, pathogenic bacteria adhesion Mycotoxin deactivator Counteract the negative effects caused by mycotoxins Adapted, NRC (2011). For an overview of gut health in aquaculture, see Science Solutions Issue #22 Why It Matters in Aquaculture Photo:elenades A Close Look at Gut Health Tools to Boost Immune Fitness Aquaculture Issue 22 • Aquaculture A magazine of M A N A GE M ENT
  • 12. aquastar.biomin.net AquaStar ® Fast growth in improved environment! Probiotic strains support gut health. Biodegrading strains and enzymes stabilize water quality and pond bottom. • Improved gut health and performance • Improved water quality • Control of pathogenic bacteria Naturally ahead Your copy of Science Solutions M A N A G E M ENT