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SAMPLE CALCULATION
SAMPLE CALCULATION
The measured task variables when the worker is lifting:-

Load to be lifted= 20Kg

H1(origin)= 40cm V1(origin)= 50cm A1(origin)=0

H2(dest.) = 43cm V2(dest.) =0      A2(dest.) =0

D(dist.)= 50cm     F (freq.) = 4   Duration (hrs) =1-2

C(coupl.) = Poor
FOLOWING ARE THE
        MULTIPIERS:-
AT ORIGIN

HM= 25/H=0.63

VM= 1-(0.003|V-75|)=092

DM=0.82(4.5/D)=0.91

AM=1-(0.0032A)=1

FM (from table)=0.72      CM(from table)=0.9
AT DESTINATION

HM= 25/H=0.58

VM= 1-(0.003|V-75|)=0.78

DM=0.82(4.5/D)=0.91

AM=1-(0.0032A)=1

FM (from table)=0.72       CM(from table)=0.9
RESULTS
RWL=LC * HM *VM * DM * AM *FM * CM

RWL(origin)=7.8Kg
RWL(dest.) = 6.1Kg

LI(origin)= Load/RWL=2.6
LI(dest.) =Load/RWL =3.3

  As the Lifting Index is more than one which indicates
 that the worker must be having problem of Low Back
 Pain, thus the layout is to be redesigned by redesigning
 the task variables
REVISION OF THE UNSAFE
        RESULTS

    THE RESULTS OBTAINED FOR THE
ABOVE SAMPLE ARE UNSAFE. THUS
WORKING LAYOUT IS REVISED BY
REVISING THE TASK VARIABLES IN
ORDER TO HAVE THE SAFER RESULTS
i.e SAFE LOADING CONDITIONS OF THE
WORKER.
SAMPLE CALCULATION
The revised task variables when the worker is lifting:-
AT ORIGIN

Load to be lifted= 20Kg

H1(origin)=30cm    V1(origin)=50cm A1(origin)= 0

H2(dest.) = 30 cm V2(dest.) =40 cm A2(dest.) =0

D(dist.)=10   F(freq.) =3      Duration(hrs)=1-2

C(coupl.)=Poor
AT DESTINATION

HM= 25/H=0.58

VM= 1-(0.003|V-75|)=0.9

DM=0.82(4.5/D)=1

AM=1-(0.0032A)=1

FM (from table)=0.79      CM(from table)=0.9
REVISED RESULTS
RWL=LC * HM *VM * DM * AM *FM * CM

RWL(origin)=12.6Kg
RWL(dest.) =12.2Kg

LI(origin)=Load/RWL=1.5
LI(dest.) = Load/RWL=1.6

  As the Lifting Index is not less than one ,but the
 layout of work has been revised so as to reduce the LI
 to maximum possible extent. Thus summarising the
 revisions made as mentioned:
CHANGES DONE IN THE TASK
        VARIABLES
 The    worker is advised to be closer to the Origin and
  destination points in order to increase the HM

 Raising the height of the Destination Point in order to
  increase VM

 Reducing the lifting frequency in order to increase the FM


 Further the LI can also be reduced by reducing the Load to
  be lifted
SOFTWARE DEVELOPED
FEATURES

 The software has been made in C++ Programming
  Language.
 It is used to calculate the RWL & LI using NIOSH
  Lifting Equation.
 The input given to the software are the values of Task
  Variables.
 The output comprises of the Multipliers along with
  RWL & LI.
12
Start


         Define variables
            involved



        Initialize desired
             variables



    Define various functions

A
          Read input
          data i.e task
           variables


    Call functions for task
          multipliers
                               B
B


                            NO
                                               NO
      If Dur==1                  If Dur==2          If Dur==3

      YES
                      YES
                                         YES


Call function for freq.
  multiplier for V1


                            NO
                                               NO
      If Dur==1                  If Dur==2          If Dur==3

       YES
                      YES
                                         YES



Call function for freq.
  multiplier for V2



             C
C

                 NO


A            Display all the
              multipliers



         Compute RWL and LI




         Display RWL and LI



    NO
                End

                      YES


                Stop
THE RESULTS
 ALONG WITH THE
EXECUTION OF THE
   PROGRAMME

                   16
Enter the following data
Load to be lifted---
15
Horizontal Distance at origin---
50
Horizontal Distance at Destination---
45
Vertical Distance at Origin---
114
Vertical Distance at Destination---
0
Frequency i.e, Lifts per Minute---
3
Asymmetric Angle at Origin---
15
Asymmetric Angle at Destination---
20
What is the type of Coupling
PRESS
 1 for Good
 2 for Fair
 3 for Poor
2
What is the Duration of Service
PRESS
 1 for <=1 hour
 2 for 1 to 2 hours
 8 for 2 to 8 hours
2
---------------------------------------------
The Recommended Weight Limit(RWL1) at origin is
  6.563798
----------------------------------------------
The Recommended Weight Limit(RWL2) at Destination is
  5.97883
---------------------------------------------
The lifting Index at origin is 2.285262
----------------------------------------------
----------------------------------------------
The lifting Index at Destination is 2.508852
----------------------------------------------
MULTIPLIERS ARE AS UNDER
HM VM DM AM FM CM
0.50.8830.8594740.9520.791

0.555556 0.775 0.859474 0.9360.79 0.95
THANKS

         21

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NIOSH LIFTING EQN.-ppt

  • 2. SAMPLE CALCULATION The measured task variables when the worker is lifting:- Load to be lifted= 20Kg H1(origin)= 40cm V1(origin)= 50cm A1(origin)=0 H2(dest.) = 43cm V2(dest.) =0 A2(dest.) =0 D(dist.)= 50cm F (freq.) = 4 Duration (hrs) =1-2 C(coupl.) = Poor
  • 3. FOLOWING ARE THE MULTIPIERS:- AT ORIGIN HM= 25/H=0.63 VM= 1-(0.003|V-75|)=092 DM=0.82(4.5/D)=0.91 AM=1-(0.0032A)=1 FM (from table)=0.72 CM(from table)=0.9
  • 4. AT DESTINATION HM= 25/H=0.58 VM= 1-(0.003|V-75|)=0.78 DM=0.82(4.5/D)=0.91 AM=1-(0.0032A)=1 FM (from table)=0.72 CM(from table)=0.9
  • 5. RESULTS RWL=LC * HM *VM * DM * AM *FM * CM RWL(origin)=7.8Kg RWL(dest.) = 6.1Kg LI(origin)= Load/RWL=2.6 LI(dest.) =Load/RWL =3.3 As the Lifting Index is more than one which indicates that the worker must be having problem of Low Back Pain, thus the layout is to be redesigned by redesigning the task variables
  • 6. REVISION OF THE UNSAFE RESULTS THE RESULTS OBTAINED FOR THE ABOVE SAMPLE ARE UNSAFE. THUS WORKING LAYOUT IS REVISED BY REVISING THE TASK VARIABLES IN ORDER TO HAVE THE SAFER RESULTS i.e SAFE LOADING CONDITIONS OF THE WORKER.
  • 7. SAMPLE CALCULATION The revised task variables when the worker is lifting:- AT ORIGIN Load to be lifted= 20Kg H1(origin)=30cm V1(origin)=50cm A1(origin)= 0 H2(dest.) = 30 cm V2(dest.) =40 cm A2(dest.) =0 D(dist.)=10 F(freq.) =3 Duration(hrs)=1-2 C(coupl.)=Poor
  • 8. AT DESTINATION HM= 25/H=0.58 VM= 1-(0.003|V-75|)=0.9 DM=0.82(4.5/D)=1 AM=1-(0.0032A)=1 FM (from table)=0.79 CM(from table)=0.9
  • 9. REVISED RESULTS RWL=LC * HM *VM * DM * AM *FM * CM RWL(origin)=12.6Kg RWL(dest.) =12.2Kg LI(origin)=Load/RWL=1.5 LI(dest.) = Load/RWL=1.6 As the Lifting Index is not less than one ,but the layout of work has been revised so as to reduce the LI to maximum possible extent. Thus summarising the revisions made as mentioned:
  • 10. CHANGES DONE IN THE TASK VARIABLES  The worker is advised to be closer to the Origin and destination points in order to increase the HM  Raising the height of the Destination Point in order to increase VM  Reducing the lifting frequency in order to increase the FM  Further the LI can also be reduced by reducing the Load to be lifted
  • 11. SOFTWARE DEVELOPED FEATURES  The software has been made in C++ Programming Language.  It is used to calculate the RWL & LI using NIOSH Lifting Equation.  The input given to the software are the values of Task Variables.  The output comprises of the Multipliers along with RWL & LI.
  • 12. 12
  • 13. Start Define variables involved Initialize desired variables Define various functions A Read input data i.e task variables Call functions for task multipliers B
  • 14. B NO NO If Dur==1 If Dur==2 If Dur==3 YES YES YES Call function for freq. multiplier for V1 NO NO If Dur==1 If Dur==2 If Dur==3 YES YES YES Call function for freq. multiplier for V2 C
  • 15. C NO A Display all the multipliers Compute RWL and LI Display RWL and LI NO End YES Stop
  • 16. THE RESULTS ALONG WITH THE EXECUTION OF THE PROGRAMME 16
  • 17. Enter the following data Load to be lifted--- 15 Horizontal Distance at origin--- 50 Horizontal Distance at Destination--- 45 Vertical Distance at Origin--- 114 Vertical Distance at Destination--- 0
  • 18. Frequency i.e, Lifts per Minute--- 3 Asymmetric Angle at Origin--- 15 Asymmetric Angle at Destination--- 20 What is the type of Coupling PRESS 1 for Good 2 for Fair 3 for Poor 2
  • 19. What is the Duration of Service PRESS 1 for <=1 hour 2 for 1 to 2 hours 8 for 2 to 8 hours 2 --------------------------------------------- The Recommended Weight Limit(RWL1) at origin is 6.563798 ---------------------------------------------- The Recommended Weight Limit(RWL2) at Destination is 5.97883
  • 20. --------------------------------------------- The lifting Index at origin is 2.285262 ---------------------------------------------- ---------------------------------------------- The lifting Index at Destination is 2.508852 ---------------------------------------------- MULTIPLIERS ARE AS UNDER HM VM DM AM FM CM 0.50.8830.8594740.9520.791 0.555556 0.775 0.859474 0.9360.79 0.95
  • 21. THANKS 21

Notas do Editor

  1. EIP 2009 STUDY OF NIOSH LIFTING EQUATION
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  16. EIP 2009 STUDY OF NIOSH LIFTING EQUATION
  17. EIP 2009 STUDY OF NIOSH LIFTING EQUATION