A Presentation on Horizon group limited

1. A Presentation On
Industrial Visit
Group ltd

2. • Factory review
• Organogram
• Process flow chart
• Fabric section process flow chart
• Machine used in fabric section
• Yarn Dyeing section
• Fabric Dyeing section
• Sweater Section
• Garments section process flow chart
• CAD(Computer Aided Design)
• Cutting section
• Printing section
• Finishing
• Other section
• Utility
• Waste Management
• Compliance

3. Introduction
• Factory Name : (Horizon Group ltd.)
• Location : Mirzapur , Gazipur Sadar , Gazipur-1703, Bangladesh.
• Specialty : Yarn Dyeing, Fabric Dyeing , Garments , Sweater , Lingrie etc.
• Production Capacity : T-shirt – 750,000 pc’s/month
Polo-shirt – 450,000 pc’s/month
Fancy Polo/Sweat Shirt/Pant – 320,00 pc’s/month
Fabrics – 360 Ton/month
Sister organizations-
• Horizon Fashion Wear Ltd
• Textile Horizon Ltd
• Horizon Lingerie Ltd
• Shahaba Yarn Dyeing

4. Buyer Name
Today Tomorrow
Terranova
Sandrys
Trampoline
Bulletine
Dk Company
Petitlem
Boyz
Hart
KGS

5. Organogram:

6. knitting
Yarn dyeing
Fabric dyeing
cutting
Finishing
printing
Garments

7. Horizon Knit
Composite ltd
Fabric
Dyeing
Garment
Sweater

8. • Do the primary stage before going to bulk
production.
• Make sample as following the buyer requirement.
• To check the sample to fulfill the buyer
requirement.
• Inspect the fabric & yarn
Dyeing Lab

9. Machine Used in Dyeing Section
Package Dyeing Machine (8.5 ton / day)
Hydro Extractor
Tumble Dryer
Winding M/C Name : Gofront Winding Machine
Yarn Dyeing M/C Name : Coral Dyeing Machine
M/C Origin : China

10. Receive Grey Yarn
Soft Winding
Scouring
Bleaching
Dyeing
Washing
Hydro extraction
Drying
Hard Winding

11. M/C Name: Circular Knitting machine (Single & Double Jersey)
M/C Origin: Taiwan
 Knitting Section

12. Circular
Knitting
Machine (21)
Single
Jersey(19)
Normal Single
Jersey (15)
Single Jersey
Fleece (2)
Auto stripe Single
Jersey (2)
Double Jersey
Rib(2)
Machine Used in Fabric Section

13. Single & Double Jersey Circular Knitting Machine Workflow:
Yarn in package form(Viscose, Cotton, Lycra, polyester)
Place the yarn package in the creel
Feeding the yarn
Set the m/c as per design & GSM
Knitting
Withdraw the roll fabric and weighting
Roll marking
Inspection
Dispatching
Quality Issue:
Brought good quality yarn
Proper knitting

14. Sample Fabric
Design Analysis
Machine Selection
Setting the machine for specific design
Sample Knitting
Sample Approval
Bulk Production
Fabric Inspection

15. Receive Grey Fabric
Batching
Scouring
Bleaching
Dyeing
Washing
Fabric Drying
Ironing
Packing
Quality Check
Quality Issue:
 Proper fastness of yarn & fabric
 Good appearance

16.  Fabric Dyeing
Fabric Dyeing M/C Name: Winch Dyeing Machine
M/C Origin : China
 Some Sample of Dyed Yarn & Fabric

17. Merchandising
CAD
Sample
Cutting
Printing
Sewing
Finishing

18. CAD(Computer Aided Design)
• Three Jobs Performed by CAD
1.Pattern Making 2.Pattern Grading
3.Marker Making

19. • Machine used in CAD
1.Pattern Cutter 2.Plotter
3.Digitizer

20. • Software used in CAD

21. Cutting Section
4 tasks are included here-
Spreading Cutting
Sticker
Tagging
Bundling

22. Spreading
Hand Spreading
Manual Spreading Truck
Automatic Spreading Truck
Cutting
Straight Knife
Band Knife
Round Knife
Manual Fabric Spreading
Types
M/C Name: Straight Knife Cutting Machine
M/C Origin: China

23. Printing Section
Printing
Screen Printing
Manual Screen
Printing
Automatic Screen
Printing
Block Printing
M/C Name: Fabric Screen Printer
M/C Origin: China

24. Embroidery
• Functions of Embroidery M/C:
• Art work from buyer
• Input to software
• Sample making & correction of problems
if any
• Approval from buyer
• If approved then for bulk production
M/C Name: YONTHN Embroidery M/C
M/C Origin: Japan

25. • Garment parts are received from the cutting department
• Parts assembling
• Online & Offline quality audit
• Table Inspection
 Sewing Section
M/C Name: PEGASUS Sewing M/C
M/C Origin: China
Quality Issue:
 Proper sewing
 Skilled worker
 M/C maintaining

26.  Final Products(Garments)
 Basic/Fashion knitwear
 Sweater knitwear

27. Finishing Section
• Six tasks are included here-
Thread
Trimming
Thread
Sucking
Ironing Hang tag ,
price tag
attaching
Folding
Packing &
cartoning

28. Sweater
• A jersey ,is a garment intended to cover the torso
and arms
• A jumper is either a pullover or a cardigan open at
the front while pullovers do not.
• In American English , a pullover may also be called a
sweater.

29. Computerized Jacquard Machine
Type- Jacquard
No. of Machine- 300
Knitting Machine Cut – E18
Knitting product type – Sweater
Knitting style – Flat
Knitting Method- Double
Needle style – Compound Needle

30. • Store
1. Fabric Store
2. Trims and Accessories Store
• Maintenance Section
• IE and Planning Section

31. Boiler (Cochran )
• Main boiler Motor
• Feed Pump
• Condenser Recovery Pump
Capacity – 10 ton
• No. of compressor – 2
• No. of Dryer – 2
• Brand – Ozen
• Origin – Denmark
Compressor Generator
• Capacity - 1030KW 116KW &
196kW
•
No. of Generator - 03
•
Type - Gas Generator
•
Brand - Bangla Cat, Volvo &
Perkins

32. ETP (Effluent Treatment Plant)
A process to convert waste
water –which water is no
longer needed or suitable for
its most recent use- into an
effluent that can be either
returned to the water cycle
with minimal environmental
issues or reused.

33.  Major Pollutants
• High suspended solids
• Chemical oxygen demand
• Colors
• Acidity
• Soluble substance
• Heavy metals
• Dye stuffs

34.  Treatment for Waste Water
Process flow chart of effluent treatment with effluent treatment plant: Following is the basic
structure of effluent treatment plant.
Effluent from different manufacturing industry
↓
Primary Filtration
↓
Cooling and Mixing
↓
Neutralization (by acid or alkali)
↓
Chemical Co-agulation
↓
Settling and Separation of Sludge
↓
Pressure Filtration
↓
Discharge

35. Horizon Knit Composite Ltd maintain these types
of working compliance ---
• Compensation for holiday
• Time care
• Sexual harassment policy
• Recruitment policy
• Health and safety committee
• Sufficient fire extinguisher
• Safety guard
• Child labor abolition policy

36. • canteen
• Drinking water at least 4.5
ltr/day/employee
• Separate toilet for men and women
• No smoking signs
• Emergency exit
• Fire signs in both language

37. 1. Md Zabed Hossain Id:16061120
Behind The Work