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+Sudan Leather
and Leather
Products
Estate
Project Brief
Prepared by:
Sudanese Chamber for Leather and Footwear Industries
+
Project Scope
“To make a Leather and Leather Industries
Estate that will contain all the leather, leather
goods, affiliated services and industries facility
achieving a goal of developing the sector and
increasing its Technical and human capacity in
an environmentally friendly way taking in
consideration the available resources and
future expansions”
+
Historic back ground about the
project:
n  It had always been the dream of the leather sector in Sudan to have this
estate materializing on the ground since the early 1990’s after the band
of the export of raw.
n  This dream became the vision of the leather and footwear chamber
since 2006 as the main driver of the sector development plan.
n  A steering committee including all the stake holders was formed in
2008 and had been working on a study for the project for two years
which was materialized by the report between your hands.
n  After the separation of the South and the exist of the petroleum as the
main source of foreign currency, the government started to look for
alternative sectors with high competitive advantages on top of which
leather is the leader in industrial exports due to the abundance of the
raw material locally.
+
Location & Layout
+
Location & Layout
+
Location & Layout
+
Location & Layout
n  During the different stages of the study, different locations were
nominated for the state to be
n  Different obstacles were found in the ownerships and the distance from
residential areas
n  As we know that the expansion of the big cities and specially capitals is
very fast and hence we are always expecting industrial areas to become
in the middle of the commercial or residential districts which can cause
conflicts and inconvenience.
n  The current location, been appointed in 2009 was chosen very carefully
and after topographic and geologic studies for both leveling and
availability of underground water.
+
Capacity Planning
Tanneries	
  Plan	
  
	
  	
   Annual	
  Capacity	
   Daily	
  Capacity	
   	
  Land	
  requirements	
  	
   Capital	
  requirements	
   Weight	
  of	
  Raw	
  
	
  	
   Pcs	
   Pcs	
   	
  m2	
  	
   $	
   KG	
  
Skins	
   	
  26,000,000	
  	
   	
  86,667	
  	
   	
  260,000	
  	
   	
  43,333,333	
  	
   	
  260,000	
  	
  
Hides	
   	
  4,480,000	
  	
   	
  14,933	
  	
   	
  448,000	
  	
   	
  74,666,667	
  	
   	
  328,533	
  	
  
	
  	
   	
  	
   	
  101,600	
  	
   	
  708,000.00	
  	
   	
  118,000,000	
  	
   	
  588,533	
  	
  
Shoe	
  &	
  Leather	
  Products	
  Plan	
  
	
  	
   Annual	
  CapaciKes	
   Daily	
  Capacity	
   	
  Land	
  requirements	
  	
   Capital	
  requirements	
  
	
  	
   Pcs	
   Pcs	
   m2	
   $	
  
Plas?c/Canvas	
   	
  50,000,000	
  	
   	
  166,667	
  	
   	
  250,000	
  	
   	
  38,333,333	
  	
  
Leather	
   	
  28,750,000	
  	
   	
  95,833	
  	
   	
  143,750	
  	
   	
  22,041,667	
  	
  
Sole	
  Moulding	
   	
  24,000,000	
  	
   	
  80,000	
  	
   	
  152,000	
  	
   	
  15,200,000	
  	
  
Leather	
  Goods	
   	
  870,000	
  	
   	
  2,900	
  	
   	
  36,250	
  	
   	
  5,075,000	
  	
  
	
  	
   	
  103,620,000	
  	
   	
  262,500	
  	
   	
  582,000	
  	
   	
  80,650,000	
  	
  
+
Capacity Planning
Waste	
  water	
  treatment	
  plant	
  
Total	
  daily	
  produc?on	
  	
   	
  588,533	
  	
   Kg	
  
Water	
  consump?on	
   	
  17,656	
  	
   m3	
  
Water	
  generated/hour	
   	
  2,207	
  	
   m3	
  
Other	
  consump?on	
  (10%)	
   	
  221	
  	
   m3	
  
Needed	
  capacity	
   	
  2,913	
  	
   m3	
  
Cost	
   	
  40,785,360	
  	
   $	
  
Infrastructurele	
  Needs	
  
	
  	
   Needs	
   Cost	
  
	
  	
   (QTY)	
   SDG	
   $	
  
Electricity	
   25.5	
  M.WaT	
   49736000	
   	
  18,420,741	
  	
  
Water	
   8686500	
  m3	
   34947190	
   	
  12,943,404	
  	
  
Roads	
   32	
  KM	
   25000000	
   	
  16,960,000	
  	
  
	
  	
   	
  	
   	
  109,683,190	
  	
   	
  48,324,144	
  	
  
+
Capacity Planning
Total	
  Land	
  and	
  Capital	
  Needs	
  
	
  	
   Produc?vity	
   Land	
  needs	
   Capital	
  needs	
  
Human	
  Capital	
  
	
  needs	
  
	
  	
   (Units)	
   m2	
   $	
   Persons	
  
	
  Tanneries	
   	
  101,600	
  	
   	
  708,000	
  	
   	
  118,000,000	
  	
   	
  1,524	
  	
  
	
  Leather	
  Products	
   	
  262,500	
  	
   	
  582,000	
  	
   	
  80,650,000	
  	
   	
  52,500	
  	
  
	
  Plant	
  (including	
  Forest)	
   	
  2,913	
  	
   	
  1,412,480	
  	
   	
  40,785,360	
  	
   	
  50	
  	
  
	
  Infrastructure	
   	
  	
   	
  270,248	
  	
   	
  48,324,144	
  	
   	
  	
  
	
  Services	
   	
  	
   	
  810,744	
  	
   	
  23,943,536	
  	
   10815	
  
	
  	
   	
  	
   	
  3,783,472	
  	
   	
  311,703,040	
  	
   	
  64,889	
  	
  
+
Return On Investment
Expected	
  returns	
  of	
  Revenue	
  from	
  the	
  Project	
  
	
  	
   Units	
  produced	
  
ASP	
  
($)	
  
Value	
  	
  
(in	
  $)	
  
	
  Skins	
   	
  2,166,667	
  	
   50	
   	
  108,333,333	
  	
  
	
  Hides	
   	
  98,560,000	
  	
   0.7	
   	
  68,992,000	
  	
  
	
  Plas?c	
  /	
  Canvas	
   	
  50,000,000	
  	
   5	
   	
  250,000,000	
  	
  
	
  Leather	
   	
  28,750,000	
  	
   10	
   	
  287,500,000	
  	
  
	
  Sole	
  Molding	
   	
  24,000,000	
  	
   1	
   	
  24,000,000	
  	
  
	
  Leather	
  Goods	
   	
  870,000	
  	
   20	
   	
  17,400,000	
  	
  
	
  	
   	
  	
   	
  	
   	
  756,225,333	
  	
  
+
Legal Entity
n  Taking into consideration all the available options of management, and
studying the experiences of similar projects, we recommend a mixed
management system including the government, the Industry Union and
the stake holders for ensuring the success of the project
n  For the Estate authorities, we are recommending the formulation of a
board including the government represented in the Ministry of Industry,
Khartoum Estate and the Chamber of Leather & Footwear Industries and
the Investment authorities, this will be the organizing body which will
grant the licenses
n  For the effluent treatment plant, we suggest a public share company
with a clear mandate of servicing the sector, also we recommend an
expansion of the service of the plant to include the nearby planned
Sabaloga Industrial Area as this will make the project more cost
effective.
+
Support Needed
n  A technical support in the form of the execution of a detailed feasibility
study (recommended to have local counterparts included)
n  A promotional support in helping to find donors to finance the
environmentally friendly clean technology water treatment plant of the
estate.
n  Mobilization of the industrial modernization project initiated by Mrs.
Calabro and the South-To-South initiation by Dr. Lal and Dr. Babo.
+
“Acknowledgements are extended to the all members of the
committee, and everyone who participated in the preparation of
this paper.”
Thank you!

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Sudan Leather Estate Project Brief

  • 1. +Sudan Leather and Leather Products Estate Project Brief Prepared by: Sudanese Chamber for Leather and Footwear Industries
  • 2. + Project Scope “To make a Leather and Leather Industries Estate that will contain all the leather, leather goods, affiliated services and industries facility achieving a goal of developing the sector and increasing its Technical and human capacity in an environmentally friendly way taking in consideration the available resources and future expansions”
  • 3. + Historic back ground about the project: n  It had always been the dream of the leather sector in Sudan to have this estate materializing on the ground since the early 1990’s after the band of the export of raw. n  This dream became the vision of the leather and footwear chamber since 2006 as the main driver of the sector development plan. n  A steering committee including all the stake holders was formed in 2008 and had been working on a study for the project for two years which was materialized by the report between your hands. n  After the separation of the South and the exist of the petroleum as the main source of foreign currency, the government started to look for alternative sectors with high competitive advantages on top of which leather is the leader in industrial exports due to the abundance of the raw material locally.
  • 7. + Location & Layout n  During the different stages of the study, different locations were nominated for the state to be n  Different obstacles were found in the ownerships and the distance from residential areas n  As we know that the expansion of the big cities and specially capitals is very fast and hence we are always expecting industrial areas to become in the middle of the commercial or residential districts which can cause conflicts and inconvenience. n  The current location, been appointed in 2009 was chosen very carefully and after topographic and geologic studies for both leveling and availability of underground water.
  • 8. + Capacity Planning Tanneries  Plan       Annual  Capacity   Daily  Capacity    Land  requirements     Capital  requirements   Weight  of  Raw       Pcs   Pcs    m2     $   KG   Skins    26,000,000      86,667      260,000      43,333,333      260,000     Hides    4,480,000      14,933      448,000      74,666,667      328,533              101,600      708,000.00      118,000,000      588,533     Shoe  &  Leather  Products  Plan       Annual  CapaciKes   Daily  Capacity    Land  requirements     Capital  requirements       Pcs   Pcs   m2   $   Plas?c/Canvas    50,000,000      166,667      250,000      38,333,333     Leather    28,750,000      95,833      143,750      22,041,667     Sole  Moulding    24,000,000      80,000      152,000      15,200,000     Leather  Goods    870,000      2,900      36,250      5,075,000          103,620,000      262,500      582,000      80,650,000    
  • 9. + Capacity Planning Waste  water  treatment  plant   Total  daily  produc?on      588,533     Kg   Water  consump?on    17,656     m3   Water  generated/hour    2,207     m3   Other  consump?on  (10%)    221     m3   Needed  capacity    2,913     m3   Cost    40,785,360     $   Infrastructurele  Needs       Needs   Cost       (QTY)   SDG   $   Electricity   25.5  M.WaT   49736000    18,420,741     Water   8686500  m3   34947190    12,943,404     Roads   32  KM   25000000    16,960,000              109,683,190      48,324,144    
  • 10. + Capacity Planning Total  Land  and  Capital  Needs       Produc?vity   Land  needs   Capital  needs   Human  Capital    needs       (Units)   m2   $   Persons    Tanneries    101,600      708,000      118,000,000      1,524      Leather  Products    262,500      582,000      80,650,000      52,500      Plant  (including  Forest)    2,913      1,412,480      40,785,360      50      Infrastructure        270,248      48,324,144          Services        810,744      23,943,536     10815            3,783,472      311,703,040      64,889    
  • 11. + Return On Investment Expected  returns  of  Revenue  from  the  Project       Units  produced   ASP   ($)   Value     (in  $)    Skins    2,166,667     50    108,333,333      Hides    98,560,000     0.7    68,992,000      Plas?c  /  Canvas    50,000,000     5    250,000,000      Leather    28,750,000     10    287,500,000      Sole  Molding    24,000,000     1    24,000,000      Leather  Goods    870,000     20    17,400,000                  756,225,333    
  • 12. + Legal Entity n  Taking into consideration all the available options of management, and studying the experiences of similar projects, we recommend a mixed management system including the government, the Industry Union and the stake holders for ensuring the success of the project n  For the Estate authorities, we are recommending the formulation of a board including the government represented in the Ministry of Industry, Khartoum Estate and the Chamber of Leather & Footwear Industries and the Investment authorities, this will be the organizing body which will grant the licenses n  For the effluent treatment plant, we suggest a public share company with a clear mandate of servicing the sector, also we recommend an expansion of the service of the plant to include the nearby planned Sabaloga Industrial Area as this will make the project more cost effective.
  • 13. + Support Needed n  A technical support in the form of the execution of a detailed feasibility study (recommended to have local counterparts included) n  A promotional support in helping to find donors to finance the environmentally friendly clean technology water treatment plant of the estate. n  Mobilization of the industrial modernization project initiated by Mrs. Calabro and the South-To-South initiation by Dr. Lal and Dr. Babo.
  • 14. + “Acknowledgements are extended to the all members of the committee, and everyone who participated in the preparation of this paper.” Thank you!