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1
KT / TECNIMONT
SOCAR Polymer PP-U&O Project
SUMGAYIT – AZERBAIJAN
EQUIPMENT ERECTION PLANNING
3 MONTHS FORECAST
AUG – OCT , 2016
2
SUMMARY OF TOTAL NO. OF EQUIPMENT’S AREA WISE
AREA AUG SEP OCT NOV DEC JAN FEB MARC APRIL MAY BLANKS QTY
PP WET 2 16 55 39 36 22 26 2 198
PP DRY 2 8 4 4 3 3 1 2 27
UTULITY 1 4 24 8 9 16 2 64
OFFSITE 1 1 3 4 9
HOMOGENIZATION 5 2 1 8
FLARE 2 1 3
COOLING TOWER 8 3 11
BAGGING 2 6 8
QTY 5 1 24 70 78 47 46 1 46 2 8 328
Percentage (%) 2% 0% 7% 21% 24% 14% 14% 0% 14% 1% 2%
TONAJ DETAIL
3,120.
0
30.
0
120,190.
0
209,499.
0
601,233.
0
151,365.
0
262,324.
0
117,968.
0
44,800.
0
424,700.
0
PACKAGE UNIT TONAJ 828,476.00
TOPLAM TONAJ 2,763,705.00
3
DETAIL EQUIPMENT LIST
Agitators, Mixers, Scrapers 12
Compressors 1
Compressors, Fan, Blowers 4
Filter 2
Filters 35
HE-Electical, Others 7
HE-S&T, Double Pipe 32
Misc 3
Package Systems 25
Package Systems 13
Pumps 103
Reactors 4
Special Items-G,H,J,M,N,S,Z,ZS 5
Towers, Scrubbers, Strippers 13
Vessel 69
Total 328
4
EQUIPMENT ARRIVAL LIST
AUGUST – 2016
Sr.
No.
Item
No.
Service Area
Total
Weight
(kg)
Dimensions
(L x W x H)
mm
Vendor
Name
Erection
Start Date
As per
Acceleration
Program
Erection Finish
Date
As per
Acceleration
Program
Steel Structure
Start Date
As per Acceleration
Program
Steel Structure Finish
Date
As per Acceleration
Program
ETA Site
STRUCTURE
NO
Supporting
Elevation
(m)
EQUIPMENT
CONSTRUCTIBILTY
1 E-2101
Catalyst
Dispersion
Heater
2100 480
1960 x 300 x
1370
SAMEC SpA
Costruzioni
Meccaniche
09-Mar-17 15-May-17 07-Oct-16 13-May-17 9-Aug-16
CATALYST
STRUCTURE
TOC 100.300
INSTALL POSSIBLE
HAVE A DAMAGE RISK
2 E-3952
Iso-
butane
Cooler
3950 320 6400 x 300 x 600
SAMEC SpA
Costruzioni
Meccaniche
30-Jan-17 15-May-17 07-Oct-16 13-May-17 9-Aug-16 OFFSITES
TOC 101.000
(HOLD)
INSTALL POSSIBLE
BUT TANK ERECTION
TIME LIFTING CRANE
USING A FEW
PROBLEM
3 D-2208
Atmer
Drum
2200 720 2790 x 1200
SAMEC SpA
Costruzioni
Meccaniche
09-Mar-17 15-May-17 07-Oct-16 13-May-17 29-Aug-16 Loop Reactor TOC 103.050
INSTALL FIRST
COLUMN ERECTION
AND LOOP REACTORE
STRUCTURE AFTER
INSTALL TANK
4 D-2817
Melted
Additive
Metering
drum
2800 1100 1975 x 880
SAMEC SpA
Costruzioni
Meccaniche
09-Mar-17 04-May-17 07-Oct-16 13-May-17 29-Aug-16 PP-DRY TOS 102.800
INSTALLATION NOT
POSSIBLE PP-DRY
SECOND FLOOR
INSTALL FIRST
STRUCTURE
5 D-2818
peroxide
drum
2800 500 1930 x 580 oct 09-Mar-17 04-May-17 07-Oct-16 13-May-17 29-Aug-16 PP-DRY TOC 110.650
Remarks:
• 05 Nos. of Equipment’s Arriving to Site in August 2016
5
• INSTALLATION POSSIBLE , BUT THERE IS RISK OF DAMAGE
E-2101( CATALYST DISPERSOR HEATER )
POLYMERIZATION UNIT ( 2100 / 2700 ) – TOC.EL 100.300
480 KG
6
E-2101( CATALYST DISPERSOR HEATER )
POLYMERIZATION UNIT ( 2100 / 2700 ) – TOC.EL 100.300
7
• INSTALLATION POSSIBLE BUT TANK ERECTION TIME ACCESSIBILITY FOR MOVING
CRANE WILL CREATE PROBLEM.
E-3952 ( ISOBUTANE COOLER )
HEXENE-1 & ISOBUTANE UNLOADING & STORAGE AREA ) – TOC.EL 100.300
320 KG
8
E-3952 ( ISOBUTANE COOLER )
HEXENE-1 & ISOBUTANE UNLOADING & STORAGE AREA ) – TOC.EL 100.300
9
• INSTALLATION NOT POSSIBLE SINCE CONSTRUCTION OF PAVING,COLUMN & EQUIPMENT
FOUNDATION NOT STARTED, FOLLOWED BY STURUCTURE INSTALLATION.
D-2208 ( ATMER DRUM )
POLYMERIZATION UNIT ( 2100 / 2700 ) – EL 103.050
720 KG
10
D-2208 ( ATMER DRUM )
POLYMERIZATION UNIT ( 2100 / 2700 ) – EL 103.050
11
• INSTALLATION POSSIBLE ONLY AFTER COMPLETION OF PAVING, CIVIL FOUNDATION &
STRUCTURE INSTALLATION.
D-2817 ( MELTED ADDITIVE METERING DRUM)
EXTRUSION UNIT ( 2800 ) – TOS.EL 102.800
1100 KG
12
D-2817 ( MELTED ADDITIVE METERING DRUM)
EXTRUSION UNIT ( 2800 ) – TOS.EL 102.800
13
• INSTALLATION NOT POSSIBLE PP-DRY SECOND FLOOR INSTALL FIRST STRUCTURE.
D-2818 ( PEROXIDE DRUM )
EXTRUSION UNIT ( 2800 ) – TOC.EL 110.650
500 KG
14
D-2818 ( PEROXIDE DRUM )
EXTRUSION UNIT ( 2800 ) – TOC.EL 110.650
15
EQUIPMENT ARRIVAL LIST
SEPTEMBER – 2016
Sr.
No.
Item No. Service Area
Total
Weight
(kg)
Vendor Name
Erection
Start Date
As per
Acceleratio
n Program
Erection
Finish Date
As per
Acceleratio
n Program
Steel
Structure
Start Date
As per
Acceleratio
n Program
Steel
Structure
Finish Date
As per
Acceleratio
n Program
ETA
Site
STRUCTUR
E NO
Supportin
g
Elevation
(m)
EQUIPMENT
CONSTRUCTIBILTY
1 J-3912
LP Steam
Desuperheater
3910 30
Chemtrols
Industries Limited
09-Jan-17 15-May-17 07-Oct-16 13-May-17
26-Sep-
16
UTILITIES
ERECTION CONTINUE WITH
PIPE PARALEL
Remarks:
• 01 No. of Equipment Arriving to Site in September 2016
16
• INSTALLATION NOT POSSIBLE , TO BE KEPT IN WAREHOUSE UNTIL PIPING
ACTIVITY TO START.
30 KG
17
Sr.No. Item No. Service Area
Total
Weight
(kg)
Dimensions
(L x W x H)
mm
Vendor Name
Erection Start Date
As per
Acceleration
Program
Erection Finish Date
As per Acceleration
Program
Steel Structure Start
Date
As per Acceleration
Program
Steel Structure Finish
Date
As per Acceleration
Program
ETA Site STRUCTURE NO
Supporting Elevation
(m)
EQUIPMENT
CONSTRUCTIBILTY
1 E-2721 T2702 Condenser 2700 2400 3600 x 600 Granziero SpA 26-Jan-17 11-May-17 07-Oct-16 13-May-17 1-Oct-16
Other Equipment
Foundations
ON T-2702
T2702 first installation after
install this equipment
2 T-2702 Propylene Light End Stripper 2700 18800 27875 x 2545 Granziero SpA 28-Jan-17 15-May-17 07-Oct-16 13-May-17 1-Oct-16
other Equipment
Foundations
TOC 100.300
When arriva to site
equipment must be raedy
for foundation for
erection.25 meter eqp.
3 E-2202 Jacket Water Cooler 2200 5705 2480 x 1060 Tranter India Pvt Ltd 09-Mar-17 15-May-17 07-Oct-16 13-May-17 3-Oct-16 Loop Reactor
TOC 100.300
(HOLD)
must be install directly on
place
4 E-2502 Dryer Loop Cooler 2500 2213 2260 x 825 Tranter India Pvt Ltd 09-Mar-17 15-May-17 07-Oct-16 13-May-17 3-Oct-16
other Equipment
Foundations
TOS 100.300
5 E-2507
Demineralized water
Exchanger
2500 358 1265 x 380 Tranter India Pvt Ltd 26-Jan-17 11-May-17 07-Oct-16 13-May-17 3-Oct-16
other Equipment
Foundations
6 P-2101A/B TEAL Metering Pump 2100 124 860 x 872
Officine Meccaniche
Gallaratesi SpA
28-Jan-17 30-May-17 07-Oct-16 13-May-17 4-Oct-16
Other Equipment
Foundations
100.500
7 P-2104A/B Donor Metering Pump 2100 84 860 x 872
Officine Meccaniche
Gallaratesi SpA
28-Jan-17 30-May-17 07-Oct-16 13-May-17 4-Oct-16 CATALYST STRUCTURE TOC 100.500
8 P-2208A/B Atmer Metering Pump 2200 238 860 x 872
Officine Meccaniche
Gallaratesi SpA
28-Jan-17 30-May-17 07-Oct-16 13-May-17 4-Oct-16 Loop Reactor TOC 100.500
9 P-2812
Atmer Metering to Extrusion
Pump
2200 130
Officine Meccaniche
Gallaratesi SpA
09-Mar-17 22-May-17 07-Oct-16 13-May-17 4-Oct-16 PP-DRY TOC 100.500
10 P-2504A/B Additive Pump A 2500 268 860 x 888
Officine Meccaniche
Gallaratesi SpA
09-Mar-17 30-May-17 07-Oct-16 13-May-17 4-Oct-16 Dryer Structure HOLD
11 P-2810A/B
Melted Additive Metering
Pumps
2800 810 1150 x 909
Officine Meccaniche
Gallaratesi SpA
09-Mar-17 22-May-17 07-Oct-16 13-May-17 4-Oct-16 PP-DRY TOC 110.800
12 P-2811A/B Peroxide metering pumps 2800 260 880 x 858
Officine Meccaniche
Gallaratesi SpA
09-Mar-17 22-May-17 07-Oct-16 13-May-17 4-Oct-16 PP-DRY
13 D-2803A/B Intermediate Surge Silo 2800 44940 23700 x 4732
Zeppelin Systems
GmbH
09-Mar-17 22-May-17 07-Oct-16 13-May-17 25-Oct-16 PP-DRY TOS 110.967
14 D-2809 Powder Blending Silo 2800 24670 22710 x 4800
Zeppelin Systems
GmbH
28-Jan-17 22-May-17 07-Oct-16 13-May-17 25-Oct-16 PP-DRY TOS 110.967
15 B-2502A/B Dryer Blower 2500 18780 3400 x 3481
Swam Pneumatics Pvt.
Ltd.
09-Mar-17 30-May-17 07-Oct-16 13-May-17 29-Oct-16
other Equipment
Foundations
TOC 100.300(HOLD)
16 E-2713 Nitrogen Heater 2700 410 FATI S.R.L. 26-Jan-17 11-May-17 07-Oct-16 13-May-17 29-Oct-16 Dryer Structure TOC 100.600
EQUIPMENT ARRIVAL LIST , OCTOBER – 2016
Remarks: Total 24 Nos. of Equipment Arriving to Site in October 2016
18
• Installation of T2702 first after internal tray installation completion then install condenser.
E-2721 ( T2702 CONDENSER )
POLYMERIZATION UNIT ( 2100 / 2700 ) – ON T-2702
2400 KG
19
E-2721 ( T2702 CONDENSER )
POLYMERIZATION UNIT ( 2100 / 2700 ) – ON T-2702
20
• Installation Possible , Civil Foundation to be Completed prior to arrival of Equipment on
1ST week of October 2016.
T-2702 ( PROPYLENE LIGHT END STRIPPER)
POLYMERIZATION UNIT ( 2100 / 2700 )
18800 KG
21
T-2702 ( PROPYLENE LIGHT END STRIPPER)
POLYMERIZATION UNIT ( 2100 / 2700 )
22
• Installation Possible , Paving & Civil foundation work to be completed prior to
arrival of equipment on 1st Week of October 2016.
E-2202 ( JACKET WATER COOLER)
POLYMERIZATION UNIT ( 2100 / 2700 ) TOC. EL 100.300
5705 KG
23
E-2202 ( JACKET WATER COOLER)
POLYMERIZATION UNIT ( 2100 / 2700 ) TOC. EL 100.300
24
E-2502 ( DRYER LOOP COOLER)
POLYMERIZATION UNIT ( 2100 / 2700 ) EL 100.300
• Installation Possible if suitable crane is available, Paving & Civil foundation work to
be completed prior to arrival of equipment on 1st Week of October 2016.
2213 KG
25
E-2502 ( DRYER LOOP COOLER)
POLYMERIZATION UNIT ( 2100 / 2700 ) EL 100.300
T-2501
14 TONS
T-2502
7 TONS D-2604
11.5 TONS
B-2502 A/B
9.39 TONS EACH
E-2502
2.3 TONS
26
• Installation Possible , Paving & Civil foundation to be ready by 1st Week of October 2016.
E-2507 (DEMINERALIZED WATER EXCHANGER )
POLYMERIZATION UNIT ( 2100 / 2700 ) TOC EL 100.350
360 KG
27
E-2507 (DEMINERALIZED WATER EXCHANGER )
POLYMERIZATION UNIT ( 2100 / 2700 ) TOC EL 100.350
28
• Installation Possible , Paving & Civil foundation to be ready by 1st Week of October 2016.
There is Chance of Damage due to Structural Activity.
P-2101 A/B ( TEAL METERING PUMP )
TEAL CYLINDER STORAGE UNIT ( 2100 ) EL 100.300
62 KG EACH
29
P-2101 A/B ( TEAL METERING PUMP )
TEAL CYLINDER STORAGE UNIT ( 2100 ) EL 100.300
30
• Installation possible after reactor installation completion but paving &
civil foundation to be ready.
P-2104 A/B ( DONOR METERING PUMP )
POLYMERIZATION UNIT ( 2100 / 2700 )
42 KG EACH
31
P-2104 A/B ( DONOR METERING PUMP )
POLYMERIZATION UNIT ( 2100 / 2700 )
32
• Installation Possible , Paving & Civil work to be completed by 1st Week of October 2016.
P-2208 A/B ( ATMER METERING PUMP )
POLYMERIZATION UNIT ( 2100 / 2700 )
238 KG EACH
33
P-2208 A/B ( ATMER METERING PUMP )
POLYMERIZATION UNIT ( 2100 / 2700 )
34
P-2812 ( ATMER METERING TO EXTRUSION PUMP )
POLYMERIZATION UNIT ( 2100 / 2700 )
• Installation Possible , Paving & Civil work to be completed by 1st Week of October 2016.
130 KG
35
P-2504 A/B ( ADDITIVE PUMP A )
POLYMERIZATION UNIT ( 2100 / 2700 )
• Installation Possible , Paving & Civil work to be completed by 1st Week of October 2016.
268 KG EACH
36
P-2504 A/B ( ADDITIVE PUMP A )
POLYMERIZATION UNIT ( 2100 / 2700 )
37
• Installation Possible , Paving & Civil foundation to be ready by 4th October 2016.
P-2810 A/B ( MELTED ADDITIVE METERING PUMP)
EXTRUSION UNIT ( 2800 )
405 KG EACH
38
P-2810 A/B ( MELTED ADDITIVE METERING PUMP)
EXTRUSION UNIT ( 2800 )
39
P-2811 A/B ( PEROXIDE METERING PUMP)
EXTRUSION UNIT ( 2800 )
• Installation not possible since construction of extrusion building not completed TOC EL. 110.350
260 KG EACH
40
P-2811 A/B ( PEROXIDE METERING PUMP)
EXTRUSION UNIT ( 2800 )
41
• Awaiting Zeppelin to start
site fabrication activities.
42
• Awaiting Zeppelin to start
site fabrication activities.
43
B-2502 A/B ( DRYER BLOWER )
POLYMERIZATION UNIT ( 2100 / 2700 )
• Installation Possible if suitable crane is available, Paving & Civil foundation work to
be completed prior to arrival of equipment on 29th of October 2016.
9.3 TONS EACH
44
B-2502 A/B ( DRYER BLOWER )
POLYMERIZATION UNIT ( 2100 / 2700 )
45
E-2713 ( NITROGEN HEATER )
POLYMERIZATION UNIT ( 2100 / 2700 )
• Installation Possible , Paving & Civil foundation to be ready by 29th October 2016.
410 KG
46
E-2713 ( NITROGEN HEATER )
POLYMERIZATION UNIT ( 2100 / 2700 )
47
SUMMARY
WORK FRONT FOR CIVIL FOUNDATION READINESS
Qty
.
Equipment No. Description Weight (KG) Tentative Civil
Foundation
Completion Date
Remarks
1 E-2101 CATALYST DISPERSOR
HEATER
480 20th Sept 2016 Risk of Damage
2 E-3952 ISOBUTANE COOLER 320 To be decided Crane accessibility issue
during Sphere erection
3 T-2702 PROPYLENE LIGHT END
STRIPPER
18800 28th Sept 2016
4 E-2202 JACKET WATER COOLER 5705 01st Oct 2016
5 E-2502 DRYER LOOP COOLER 2213 01st Oct 2016
6 E-2507 DEMINERALIZED WATER
EXCHANGER
360 03rd Oct 2016
8 P-2101 A/B TEAL METERING PUMP 124 05th Oct 2016
10 P-2104 A/B DONOR METERING
PUMPS
84 05th Oct 2016
12 P-2208 A/B ATMER METERING PUMPS 476 06th Oct 2016
13 P-2812 EXTRUSION PUMP 130 04th Oct 2016
15 P-2504 A/B ADDITIVE PUMP 536 07th Oct 2016
17 P-2810 A/B METERING PUMPS 810 04th Oct 2016
19 B-2502 A/B DRYER BLOWER 18600 29th Oct 2016
20 E-2713 NITROGEN HEATER 410 29th Oct 2016
Based on this report Total 20 Nos. Equipment Erection is possible by end of October
Total Weight 49 Tons is possible Target as per Schedule is 16 Tons.

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Equipment Arrival Status.pptx

  • 1. 1 KT / TECNIMONT SOCAR Polymer PP-U&O Project SUMGAYIT – AZERBAIJAN EQUIPMENT ERECTION PLANNING 3 MONTHS FORECAST AUG – OCT , 2016
  • 2. 2 SUMMARY OF TOTAL NO. OF EQUIPMENT’S AREA WISE AREA AUG SEP OCT NOV DEC JAN FEB MARC APRIL MAY BLANKS QTY PP WET 2 16 55 39 36 22 26 2 198 PP DRY 2 8 4 4 3 3 1 2 27 UTULITY 1 4 24 8 9 16 2 64 OFFSITE 1 1 3 4 9 HOMOGENIZATION 5 2 1 8 FLARE 2 1 3 COOLING TOWER 8 3 11 BAGGING 2 6 8 QTY 5 1 24 70 78 47 46 1 46 2 8 328 Percentage (%) 2% 0% 7% 21% 24% 14% 14% 0% 14% 1% 2% TONAJ DETAIL 3,120. 0 30. 0 120,190. 0 209,499. 0 601,233. 0 151,365. 0 262,324. 0 117,968. 0 44,800. 0 424,700. 0 PACKAGE UNIT TONAJ 828,476.00 TOPLAM TONAJ 2,763,705.00
  • 3. 3 DETAIL EQUIPMENT LIST Agitators, Mixers, Scrapers 12 Compressors 1 Compressors, Fan, Blowers 4 Filter 2 Filters 35 HE-Electical, Others 7 HE-S&T, Double Pipe 32 Misc 3 Package Systems 25 Package Systems 13 Pumps 103 Reactors 4 Special Items-G,H,J,M,N,S,Z,ZS 5 Towers, Scrubbers, Strippers 13 Vessel 69 Total 328
  • 4. 4 EQUIPMENT ARRIVAL LIST AUGUST – 2016 Sr. No. Item No. Service Area Total Weight (kg) Dimensions (L x W x H) mm Vendor Name Erection Start Date As per Acceleration Program Erection Finish Date As per Acceleration Program Steel Structure Start Date As per Acceleration Program Steel Structure Finish Date As per Acceleration Program ETA Site STRUCTURE NO Supporting Elevation (m) EQUIPMENT CONSTRUCTIBILTY 1 E-2101 Catalyst Dispersion Heater 2100 480 1960 x 300 x 1370 SAMEC SpA Costruzioni Meccaniche 09-Mar-17 15-May-17 07-Oct-16 13-May-17 9-Aug-16 CATALYST STRUCTURE TOC 100.300 INSTALL POSSIBLE HAVE A DAMAGE RISK 2 E-3952 Iso- butane Cooler 3950 320 6400 x 300 x 600 SAMEC SpA Costruzioni Meccaniche 30-Jan-17 15-May-17 07-Oct-16 13-May-17 9-Aug-16 OFFSITES TOC 101.000 (HOLD) INSTALL POSSIBLE BUT TANK ERECTION TIME LIFTING CRANE USING A FEW PROBLEM 3 D-2208 Atmer Drum 2200 720 2790 x 1200 SAMEC SpA Costruzioni Meccaniche 09-Mar-17 15-May-17 07-Oct-16 13-May-17 29-Aug-16 Loop Reactor TOC 103.050 INSTALL FIRST COLUMN ERECTION AND LOOP REACTORE STRUCTURE AFTER INSTALL TANK 4 D-2817 Melted Additive Metering drum 2800 1100 1975 x 880 SAMEC SpA Costruzioni Meccaniche 09-Mar-17 04-May-17 07-Oct-16 13-May-17 29-Aug-16 PP-DRY TOS 102.800 INSTALLATION NOT POSSIBLE PP-DRY SECOND FLOOR INSTALL FIRST STRUCTURE 5 D-2818 peroxide drum 2800 500 1930 x 580 oct 09-Mar-17 04-May-17 07-Oct-16 13-May-17 29-Aug-16 PP-DRY TOC 110.650 Remarks: • 05 Nos. of Equipment’s Arriving to Site in August 2016
  • 5. 5 • INSTALLATION POSSIBLE , BUT THERE IS RISK OF DAMAGE E-2101( CATALYST DISPERSOR HEATER ) POLYMERIZATION UNIT ( 2100 / 2700 ) – TOC.EL 100.300 480 KG
  • 6. 6 E-2101( CATALYST DISPERSOR HEATER ) POLYMERIZATION UNIT ( 2100 / 2700 ) – TOC.EL 100.300
  • 7. 7 • INSTALLATION POSSIBLE BUT TANK ERECTION TIME ACCESSIBILITY FOR MOVING CRANE WILL CREATE PROBLEM. E-3952 ( ISOBUTANE COOLER ) HEXENE-1 & ISOBUTANE UNLOADING & STORAGE AREA ) – TOC.EL 100.300 320 KG
  • 8. 8 E-3952 ( ISOBUTANE COOLER ) HEXENE-1 & ISOBUTANE UNLOADING & STORAGE AREA ) – TOC.EL 100.300
  • 9. 9 • INSTALLATION NOT POSSIBLE SINCE CONSTRUCTION OF PAVING,COLUMN & EQUIPMENT FOUNDATION NOT STARTED, FOLLOWED BY STURUCTURE INSTALLATION. D-2208 ( ATMER DRUM ) POLYMERIZATION UNIT ( 2100 / 2700 ) – EL 103.050 720 KG
  • 10. 10 D-2208 ( ATMER DRUM ) POLYMERIZATION UNIT ( 2100 / 2700 ) – EL 103.050
  • 11. 11 • INSTALLATION POSSIBLE ONLY AFTER COMPLETION OF PAVING, CIVIL FOUNDATION & STRUCTURE INSTALLATION. D-2817 ( MELTED ADDITIVE METERING DRUM) EXTRUSION UNIT ( 2800 ) – TOS.EL 102.800 1100 KG
  • 12. 12 D-2817 ( MELTED ADDITIVE METERING DRUM) EXTRUSION UNIT ( 2800 ) – TOS.EL 102.800
  • 13. 13 • INSTALLATION NOT POSSIBLE PP-DRY SECOND FLOOR INSTALL FIRST STRUCTURE. D-2818 ( PEROXIDE DRUM ) EXTRUSION UNIT ( 2800 ) – TOC.EL 110.650 500 KG
  • 14. 14 D-2818 ( PEROXIDE DRUM ) EXTRUSION UNIT ( 2800 ) – TOC.EL 110.650
  • 15. 15 EQUIPMENT ARRIVAL LIST SEPTEMBER – 2016 Sr. No. Item No. Service Area Total Weight (kg) Vendor Name Erection Start Date As per Acceleratio n Program Erection Finish Date As per Acceleratio n Program Steel Structure Start Date As per Acceleratio n Program Steel Structure Finish Date As per Acceleratio n Program ETA Site STRUCTUR E NO Supportin g Elevation (m) EQUIPMENT CONSTRUCTIBILTY 1 J-3912 LP Steam Desuperheater 3910 30 Chemtrols Industries Limited 09-Jan-17 15-May-17 07-Oct-16 13-May-17 26-Sep- 16 UTILITIES ERECTION CONTINUE WITH PIPE PARALEL Remarks: • 01 No. of Equipment Arriving to Site in September 2016
  • 16. 16 • INSTALLATION NOT POSSIBLE , TO BE KEPT IN WAREHOUSE UNTIL PIPING ACTIVITY TO START. 30 KG
  • 17. 17 Sr.No. Item No. Service Area Total Weight (kg) Dimensions (L x W x H) mm Vendor Name Erection Start Date As per Acceleration Program Erection Finish Date As per Acceleration Program Steel Structure Start Date As per Acceleration Program Steel Structure Finish Date As per Acceleration Program ETA Site STRUCTURE NO Supporting Elevation (m) EQUIPMENT CONSTRUCTIBILTY 1 E-2721 T2702 Condenser 2700 2400 3600 x 600 Granziero SpA 26-Jan-17 11-May-17 07-Oct-16 13-May-17 1-Oct-16 Other Equipment Foundations ON T-2702 T2702 first installation after install this equipment 2 T-2702 Propylene Light End Stripper 2700 18800 27875 x 2545 Granziero SpA 28-Jan-17 15-May-17 07-Oct-16 13-May-17 1-Oct-16 other Equipment Foundations TOC 100.300 When arriva to site equipment must be raedy for foundation for erection.25 meter eqp. 3 E-2202 Jacket Water Cooler 2200 5705 2480 x 1060 Tranter India Pvt Ltd 09-Mar-17 15-May-17 07-Oct-16 13-May-17 3-Oct-16 Loop Reactor TOC 100.300 (HOLD) must be install directly on place 4 E-2502 Dryer Loop Cooler 2500 2213 2260 x 825 Tranter India Pvt Ltd 09-Mar-17 15-May-17 07-Oct-16 13-May-17 3-Oct-16 other Equipment Foundations TOS 100.300 5 E-2507 Demineralized water Exchanger 2500 358 1265 x 380 Tranter India Pvt Ltd 26-Jan-17 11-May-17 07-Oct-16 13-May-17 3-Oct-16 other Equipment Foundations 6 P-2101A/B TEAL Metering Pump 2100 124 860 x 872 Officine Meccaniche Gallaratesi SpA 28-Jan-17 30-May-17 07-Oct-16 13-May-17 4-Oct-16 Other Equipment Foundations 100.500 7 P-2104A/B Donor Metering Pump 2100 84 860 x 872 Officine Meccaniche Gallaratesi SpA 28-Jan-17 30-May-17 07-Oct-16 13-May-17 4-Oct-16 CATALYST STRUCTURE TOC 100.500 8 P-2208A/B Atmer Metering Pump 2200 238 860 x 872 Officine Meccaniche Gallaratesi SpA 28-Jan-17 30-May-17 07-Oct-16 13-May-17 4-Oct-16 Loop Reactor TOC 100.500 9 P-2812 Atmer Metering to Extrusion Pump 2200 130 Officine Meccaniche Gallaratesi SpA 09-Mar-17 22-May-17 07-Oct-16 13-May-17 4-Oct-16 PP-DRY TOC 100.500 10 P-2504A/B Additive Pump A 2500 268 860 x 888 Officine Meccaniche Gallaratesi SpA 09-Mar-17 30-May-17 07-Oct-16 13-May-17 4-Oct-16 Dryer Structure HOLD 11 P-2810A/B Melted Additive Metering Pumps 2800 810 1150 x 909 Officine Meccaniche Gallaratesi SpA 09-Mar-17 22-May-17 07-Oct-16 13-May-17 4-Oct-16 PP-DRY TOC 110.800 12 P-2811A/B Peroxide metering pumps 2800 260 880 x 858 Officine Meccaniche Gallaratesi SpA 09-Mar-17 22-May-17 07-Oct-16 13-May-17 4-Oct-16 PP-DRY 13 D-2803A/B Intermediate Surge Silo 2800 44940 23700 x 4732 Zeppelin Systems GmbH 09-Mar-17 22-May-17 07-Oct-16 13-May-17 25-Oct-16 PP-DRY TOS 110.967 14 D-2809 Powder Blending Silo 2800 24670 22710 x 4800 Zeppelin Systems GmbH 28-Jan-17 22-May-17 07-Oct-16 13-May-17 25-Oct-16 PP-DRY TOS 110.967 15 B-2502A/B Dryer Blower 2500 18780 3400 x 3481 Swam Pneumatics Pvt. Ltd. 09-Mar-17 30-May-17 07-Oct-16 13-May-17 29-Oct-16 other Equipment Foundations TOC 100.300(HOLD) 16 E-2713 Nitrogen Heater 2700 410 FATI S.R.L. 26-Jan-17 11-May-17 07-Oct-16 13-May-17 29-Oct-16 Dryer Structure TOC 100.600 EQUIPMENT ARRIVAL LIST , OCTOBER – 2016 Remarks: Total 24 Nos. of Equipment Arriving to Site in October 2016
  • 18. 18 • Installation of T2702 first after internal tray installation completion then install condenser. E-2721 ( T2702 CONDENSER ) POLYMERIZATION UNIT ( 2100 / 2700 ) – ON T-2702 2400 KG
  • 19. 19 E-2721 ( T2702 CONDENSER ) POLYMERIZATION UNIT ( 2100 / 2700 ) – ON T-2702
  • 20. 20 • Installation Possible , Civil Foundation to be Completed prior to arrival of Equipment on 1ST week of October 2016. T-2702 ( PROPYLENE LIGHT END STRIPPER) POLYMERIZATION UNIT ( 2100 / 2700 ) 18800 KG
  • 21. 21 T-2702 ( PROPYLENE LIGHT END STRIPPER) POLYMERIZATION UNIT ( 2100 / 2700 )
  • 22. 22 • Installation Possible , Paving & Civil foundation work to be completed prior to arrival of equipment on 1st Week of October 2016. E-2202 ( JACKET WATER COOLER) POLYMERIZATION UNIT ( 2100 / 2700 ) TOC. EL 100.300 5705 KG
  • 23. 23 E-2202 ( JACKET WATER COOLER) POLYMERIZATION UNIT ( 2100 / 2700 ) TOC. EL 100.300
  • 24. 24 E-2502 ( DRYER LOOP COOLER) POLYMERIZATION UNIT ( 2100 / 2700 ) EL 100.300 • Installation Possible if suitable crane is available, Paving & Civil foundation work to be completed prior to arrival of equipment on 1st Week of October 2016. 2213 KG
  • 25. 25 E-2502 ( DRYER LOOP COOLER) POLYMERIZATION UNIT ( 2100 / 2700 ) EL 100.300 T-2501 14 TONS T-2502 7 TONS D-2604 11.5 TONS B-2502 A/B 9.39 TONS EACH E-2502 2.3 TONS
  • 26. 26 • Installation Possible , Paving & Civil foundation to be ready by 1st Week of October 2016. E-2507 (DEMINERALIZED WATER EXCHANGER ) POLYMERIZATION UNIT ( 2100 / 2700 ) TOC EL 100.350 360 KG
  • 27. 27 E-2507 (DEMINERALIZED WATER EXCHANGER ) POLYMERIZATION UNIT ( 2100 / 2700 ) TOC EL 100.350
  • 28. 28 • Installation Possible , Paving & Civil foundation to be ready by 1st Week of October 2016. There is Chance of Damage due to Structural Activity. P-2101 A/B ( TEAL METERING PUMP ) TEAL CYLINDER STORAGE UNIT ( 2100 ) EL 100.300 62 KG EACH
  • 29. 29 P-2101 A/B ( TEAL METERING PUMP ) TEAL CYLINDER STORAGE UNIT ( 2100 ) EL 100.300
  • 30. 30 • Installation possible after reactor installation completion but paving & civil foundation to be ready. P-2104 A/B ( DONOR METERING PUMP ) POLYMERIZATION UNIT ( 2100 / 2700 ) 42 KG EACH
  • 31. 31 P-2104 A/B ( DONOR METERING PUMP ) POLYMERIZATION UNIT ( 2100 / 2700 )
  • 32. 32 • Installation Possible , Paving & Civil work to be completed by 1st Week of October 2016. P-2208 A/B ( ATMER METERING PUMP ) POLYMERIZATION UNIT ( 2100 / 2700 ) 238 KG EACH
  • 33. 33 P-2208 A/B ( ATMER METERING PUMP ) POLYMERIZATION UNIT ( 2100 / 2700 )
  • 34. 34 P-2812 ( ATMER METERING TO EXTRUSION PUMP ) POLYMERIZATION UNIT ( 2100 / 2700 ) • Installation Possible , Paving & Civil work to be completed by 1st Week of October 2016. 130 KG
  • 35. 35 P-2504 A/B ( ADDITIVE PUMP A ) POLYMERIZATION UNIT ( 2100 / 2700 ) • Installation Possible , Paving & Civil work to be completed by 1st Week of October 2016. 268 KG EACH
  • 36. 36 P-2504 A/B ( ADDITIVE PUMP A ) POLYMERIZATION UNIT ( 2100 / 2700 )
  • 37. 37 • Installation Possible , Paving & Civil foundation to be ready by 4th October 2016. P-2810 A/B ( MELTED ADDITIVE METERING PUMP) EXTRUSION UNIT ( 2800 ) 405 KG EACH
  • 38. 38 P-2810 A/B ( MELTED ADDITIVE METERING PUMP) EXTRUSION UNIT ( 2800 )
  • 39. 39 P-2811 A/B ( PEROXIDE METERING PUMP) EXTRUSION UNIT ( 2800 ) • Installation not possible since construction of extrusion building not completed TOC EL. 110.350 260 KG EACH
  • 40. 40 P-2811 A/B ( PEROXIDE METERING PUMP) EXTRUSION UNIT ( 2800 )
  • 41. 41 • Awaiting Zeppelin to start site fabrication activities.
  • 42. 42 • Awaiting Zeppelin to start site fabrication activities.
  • 43. 43 B-2502 A/B ( DRYER BLOWER ) POLYMERIZATION UNIT ( 2100 / 2700 ) • Installation Possible if suitable crane is available, Paving & Civil foundation work to be completed prior to arrival of equipment on 29th of October 2016. 9.3 TONS EACH
  • 44. 44 B-2502 A/B ( DRYER BLOWER ) POLYMERIZATION UNIT ( 2100 / 2700 )
  • 45. 45 E-2713 ( NITROGEN HEATER ) POLYMERIZATION UNIT ( 2100 / 2700 ) • Installation Possible , Paving & Civil foundation to be ready by 29th October 2016. 410 KG
  • 46. 46 E-2713 ( NITROGEN HEATER ) POLYMERIZATION UNIT ( 2100 / 2700 )
  • 47. 47 SUMMARY WORK FRONT FOR CIVIL FOUNDATION READINESS Qty . Equipment No. Description Weight (KG) Tentative Civil Foundation Completion Date Remarks 1 E-2101 CATALYST DISPERSOR HEATER 480 20th Sept 2016 Risk of Damage 2 E-3952 ISOBUTANE COOLER 320 To be decided Crane accessibility issue during Sphere erection 3 T-2702 PROPYLENE LIGHT END STRIPPER 18800 28th Sept 2016 4 E-2202 JACKET WATER COOLER 5705 01st Oct 2016 5 E-2502 DRYER LOOP COOLER 2213 01st Oct 2016 6 E-2507 DEMINERALIZED WATER EXCHANGER 360 03rd Oct 2016 8 P-2101 A/B TEAL METERING PUMP 124 05th Oct 2016 10 P-2104 A/B DONOR METERING PUMPS 84 05th Oct 2016 12 P-2208 A/B ATMER METERING PUMPS 476 06th Oct 2016 13 P-2812 EXTRUSION PUMP 130 04th Oct 2016 15 P-2504 A/B ADDITIVE PUMP 536 07th Oct 2016 17 P-2810 A/B METERING PUMPS 810 04th Oct 2016 19 B-2502 A/B DRYER BLOWER 18600 29th Oct 2016 20 E-2713 NITROGEN HEATER 410 29th Oct 2016 Based on this report Total 20 Nos. Equipment Erection is possible by end of October Total Weight 49 Tons is possible Target as per Schedule is 16 Tons.