Energy saving tip No 19 (Compressed air system intake temperature)

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Tip summary Take air compressor intake air from the coolest (but not air conditioned) location. (Every 5 C reduction in intake air temperature would result in 1% reduction in compressor power consumption). Proposed actions o Review the intake location for your compressed air system. o Plan to conduct the required changes to locate it to the suitable temperature possible to decrease the power consumption. Economics o Low cost opportunity with a high ROI. Savings o Estimated energy savings range: 3 % of the overall compressor energy use. o Decrease equivalent amount of CO2 emissions accordingly to save the environment. Conclusion o Relocating the system intake point can save the compressed air system energy use by 3%. o Please share this tip with others to share knowledge and increase energy efficiency awareness. My blog www.360proactiveengineer.com #Energy #energyefficiency #energymanagement #sustainable #sustainability #engineering #engineer #chemicalengineering #compressor #360practiveengineer #loadmanagement #compressedairsystem #intaketemperature #utilities

ENERGY SAVING TIPS
Take air compressor intake air from the
coolest (but not air conditioned) location.
(Every 5 C reduction in intake air
temperature would result in 1% reduction
in compressor power consumption).
Please Share with others to increase Energy saving
awareness & Subscribe to receive Daily tips in your E-mail. Energy Saving Passion
www.360proactiveengineer.com
Tip No 19
System: Compressed air system

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Career Development Project (CATALYST) introduction slides. Having a clear SMART career goals is a result of clear understanding of yourself to know your major WHY that will be used as fuel during your success journey. • A lot of people fail to achieve their goal for a simple reason that those goals are not related to what they really are or what they are looking for. • To clarify what I mean, let me introduce to you a Japanese concept they call it ikigai, essentially, ikigai is the reason why you get up in the morning. In other word ikigai is the intersection area between what you love, what you are good at, what is the world need and what you can be paid for. • So imagine that you wake up every day to go to a work and doing a job that you really love with activities that you are good at, the world or you society need your work results and you get well paid for that. You may say that it seems to be impossible to find such job for everyone and this is the main objective of the CATALYST method, which is finding your superpower and apply it where it is much appreciated. • In order to know your superpower you need to look deep inside yourself to understand yourself then you can set clear goals to utilize your superpower. • In the below video I will describe to you what are the steps that you can follow to understand yourself and know your unique superpower.

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The current challenges facing the industrial and commercial sectors regarding energy cost and energy management, will require a specific set of skills for the energy management individuals and teams who will deal with those challenges. 1.The Passion to add value – The role of any energy manager is always filled with challenges as people always resist any changes even for better. So the energy manager or energy team should have a very strong mentality inspired by their passion to add value and protect the environment. 2.Project planning and management – The ability to direct and guide a group in completing tasks and attaining goals of Energy management system after energy efficiency assessment. 3-Communication planning and implementation – The ability to exchange, engage, convey and express knowledge and ideas in an energy efficiency context that can be easily understood by non-technical team members. 4-Understanding energy use – The ability to arrange and retrieve data, knowledge and ideas, research and investigation of specific technical and financial knowledge. 5-Decision making – The ability to develop and assess business cases for implementation of energy efficiency opportunities. 6-Flexibility – systems and business priorities are always dynamic and the energy manager with energy team shall be flexible to adopt the available resources to achieve their company’s goals even at difficult situations. Confidence in Ability to Improve Energy Industry – Energy team shall believe in their own abilities to manage energy more efficiently. Enthusiasm will shine through and be catchy. 7-Teamwork spirit – Energy teams shall have a good team work spirit for their internal activities and when dealing with other stakeholders as the success in achieving goals is associated with a good team work efforts to sustain any achieved results.

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(CATALYST) Approach consist of the following eight steps: 1. C is to have a clear smart goals for your career after knowing your personality type, your emotional intelligence level and the high level reason of why you want to be a successful professional engineer. 2. A is to get the required accreditations or professional certificates along your career. 3. T is for targeting an active mentor who can provide you with good advices related to your career. 4. A is to activate your communication skill to express yourself clearly through all communications methods with others. This includes how to write an effective CV, cover letter, Attractive LinkedIn Profile, social media presence and personal branding. 5. L is to learn leadership and the professional attitude for work inside a corporate or organizational frame work. This will include how you could professionally react to different situations and keep a clear objective of adding value. 6. Y is for youth and challenging spirit that you should always keep regardless the surrounding negative atmosphere that you can possibly find inside your organization. The only solution to keep this spirit is to be driven from your own values to exceed expectations and work on your skills to develop more value every day regardless what others are doing. 7. S is for skills (technical skills) needed for your job and your continuous benchmark and update with the recent trends in your industry. 8. T is for taking actions which is the main core of any progress. From my experience in the projects or in the coaching/mentoring cases I noticed that the main reason for any procrastination and delay is the hesitation to take action. We hesitate because we are afraid to be criticized by others and this fear make our brain tell us to delay the action to make it better or to reevaluate other option so, we are not moving from our comfort zone and the cycle repeated.

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Tip summary Remove soot deposits when flue gas temperature rises 40°C above the normal. A coating of 3mm thick soot on the heat transfer surface can cause an increase in fuel consumption of as much as 2.5%. Proposed actions o Conduct a regular check for the fire box area as a part of the regular boiler inspection program. o Monitor flue gas outlet temperature to record any changes with time. o Plan for required cleaning if needed in the nearest chance. Economics o Low cost opportunity with a good ROI. Savings o Estimated energy savings range: 2.5 % of the overall Boiler energy use. o Decrease equivalent amount of CO2 emissions accordingly to save the environment. Conclusion o Removing soot can save more than 2% of boiler system energy use. o Please share this tip with others to share knowledge and increase energy efficiency awareness. o Please contact me for any advice or support about this issue or other energy management issues. My blog www.360proactiveengineer.com #Energy #energyefficiency #energymanagement #steam #steamsystem #sustainable #sustainability #engineering #engineer #chemicalengineering #boiler #360practiveengineer #loadmanagement #steamboiler #sootremoval

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Tip summary • An economizer is a heat exchanger that is designed to use heat from hot boiler flue gases to preheat water. • Economizers are often used on large utility steam boilers to preheat the feed water using recovered stack heat. The same principle can be applied to smaller heating boilers where there is a nearby demand for hot water. • These installations have become more economical as energy prices are increasing and smaller, lighter and more durable economizers have been developed. • A condensing economizer improves the effectiveness of reclaiming flue gas heat by cooling the flue gas below the dew point. • The condensing economizer thus recovers both the sensible heat from the flue gas and the latent heat from the moisture that condenses. • The condensate is highly corrosive and requires measures to ensure that it does not enter the boiler and proper material selection. New boilers generally include economizers. • Three major parameters are considered in evaluating all boiler economizers are: o fuel type o acceptable backpressure on the exhaust o Inlet water temperature Proposed actions o Flue gases content and boiler efficiency o Evaluate the possibility and type of economizer that can be installed. o Evaluate the economics of the required changes. Economics o System retrofit will have a medium cost with quick ROI. Savings o Estimated energy savings range: 5% to 12% of boiler energy use based on type used. Conclusion o Boiler feed water Economizer can improve boiler efficiency by 5% or more but it needs careful evaluation. o Please share this tip with others to share knowledge and increase energy efficiency awareness. o Please contact me for any advice or support about this issue or other energy management issues.

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Boiler Load management and rightsizing Energy Efficiency Tip of the Day Tip summary o An oversized boiler will turn on and off more often than a boiler that has been properly matched to the demand, which may result in short-cycling losses. o If the boiler is instead left on standby, short-cycling losses will be avoided but energy will be wasted in keeping the boiler on standby. o The main reason for energy losses at standby mode for the boiler is the lost amount of heat required to heat the boiler casing at this mode. o Rather than sizing a boiler to meet the highest possible load, fuel savings can be achieved by adding a smaller boiler sized to meet the plant’s average loads, or by using multiple small boilers. o Multiple small boilers offer reliability and flexibility to operators to follow load swings without over-firing and short cycling. o Load management also helps to reduce load variation. As this measure is normally an end-of-life option there should be no incremental costs to right size a boiler but a benefit exists by purchasing a smaller boiler. Proposed actions o Evaluate your current boiler load management strategy. o For multi boilers systems, try to adjust steam demand to keep and boilers loads to keep the selected boiler running with acceptable load for long time (without steam venting). o The load management could be done manually by changing the current operating procedures or automatically by modifying boilers load control. o Consider/evaluate installing a small boiler to cover small load periods instead of operating large boiler at low load. Economics o System tuning will have low cost. o New small boiler addition will have medium cost but quick ROI. Savings o Estimated energy savings range: 10-50% of boiler energy use. o Decrease equivalent amount of boiler load and decrease CO2 emissions accordingly to save the environment. Conclusion o Boilers Load Management Assessment could save up to 50% of boiler energy use. o The load management is easy to implement with low cost for proper control modifications. o Please share this tip with others to share knowledge and increase energy efficiency awareness. o Please contact me for any advice or support about this issue or other energy management issues. #Energy #energyefficiency #energymanagement #steam #steamsystem #sustainable #sustainability #engineering #engineer #chemicalengineering #boiler #360practiveengineer #loadmanagement #steamboiler # EnergyEfficiencyTipoftheDay

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1. ENERGY SAVING TIPS Take air compressor intake air from the coolest (but not air conditioned) location. (Every 5 C reduction in intake air temperature would result in 1% reduction in compressor power consumption). Please Share with others to increase Energy saving awareness & Subscribe to receive Daily tips in your E-mail. Energy Saving Passion www.360proactiveengineer.com Tip No 19 System: Compressed air system