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Power Factor
Improvement
State Energy Assessment Workshop
By:
DTE Energy Partnership & Services
DTE Energy Partnership & Services 2
Power Factor (pf) Correction
Why is it needed
How do we correct it
How does it affect electrical bills
DTE Energy Partnership & Services 3
Types of loads
There are three categories
Resistive
Inductive
Capacitive
DTE Energy Partnership & Services 4
Resistive Load
DTE Energy Partnership & Services 5
Inductive Load
DTE Energy Partnership & Services 6
Capacitive Load
DTE Energy Partnership & Services 7
Power
Real Power (P)
Is the actual amount of power being used or dissipated in a
circuit; measured in watts.
It is a function of a circuits resistances R; P = I2R
Reactive Power (Q)
Is the amount of absorbed/returned power by the reactive
loads (KVAR)
It is a function of a circuit’s reactance X; Q = I2X
Apparent Power
Is the combination of reactive power and true power;
measured in (VA).
It is a function of a circuit’s impedance Z; S = I2Z
DTE Energy Partnership & Services 8
Real Loads
Main industrial loads can all be considered to be a
combination between resistive and inductive loads
Current always lags
Voltage by some
angle except in total
resistive loads
DTE Energy Partnership & Services 9
Power Factor
Is a measure of how effectively the current is being
converted into useful work output
Is a good indicator of the effect of the load current on
the efficiency of the supply system.
DTE Energy Partnership & Services 10
Power Factor
KVAR
Reactive
Power
kW
Active
Power
kVA
Apparent
Power
PF =
kW
kVA
DTE Energy Partnership & Services 11
Power: Power Factor is a
Power Factor is a
measure of Efficient
measure of Efficient
Output/Input
Output/Input
DTE Energy Partnership & Services 12
Basic Concepts
DTE Energy Partnership & Services 13
How to Improve Power Factor
Using the correct sized motor for a particular job
Shutting off unused motors
Installing a capacitor.
DTE Energy Partnership & Services 14
Adding a Capacitor
Capacitor connection
As , Cos , and I
DTE Energy Partnership & Services 15
DTE Energy Partnership & Services 16
Adding a Capacitor
DTE Energy Partnership & Services 17
Example
Find pf and capacitor
value to correct the pf.
S = IE = (9.615A)(240V) = 2.308 kVA
pf = = 0.65
Wattmeter reading = 1.5 kW
Wattmeter reading = 1.5 kW
Ammeter reading = 9.615 A
Ammeter reading = 9.615 A rms
rms
kVA
kW
S
P
308
.
2
5
.
1
=
DTE Energy Partnership & Services 18
QI = √S2-P2 = 1.754 kVAR
X= E2/Q = 32.845
C= 1/2πf Xc= 80.761µF
By calculating the current through the capacitor;
you will find that Qc = 1.737 kVAR
Total kVAR = 1.754 kVAR – 1.737 kVAR = 16.51 VAR
Snew = 1.50009kVA
pfcorrected= = 0.99994☺
Wattmeter reading = 1.5 kW
Wattmeter reading = 1.5 kW
Ammeter reading = 9.615 A
Ammeter reading = 9.615 A rms
rms
Q ???
Q ???
S
S
P
P
kVA
kW
50009
.
1
5
.
1
DTE Energy Partnership & Services 19
Results
The corrected power factor is 0.99994
The new total current is (1.50009 kVA / 240 Volts), or
6.25
6.25 amps vs. 9.615
9.615 amps for poor power factor!
This lower total current will translate to less heat losses
in the circuit wiring, meaning greater system efficiency
(less power wasted).
DTE Energy Partnership & Services 20
Easier Way to Find Capacitor Value
To properly select the amount of KVAR required to
correct the lagging power factor of a 3-phase motor you
must follow the steps as stated.
Step #1:
Step #1: Determine KW and Existing Power Factor.
Step # 2:
Step # 2: Existing Power Factor on Table, move across
table to Desired Power Factor. The number
represented is your multiplier number.
Step #3:
Step #3: Multiply KW by the multiplier of the Desired
Power Factor.
DTE Energy Partnership & Services 21
DTE Energy Partnership & Services 22
Notes
For purely resistive circuits, pf is perfect “1”
For purely inductive or capacitive circuits, pf is zero
Poor pf can be corrected by adding a capacitor parallel to the
circuit.
The capacitor will have an opposite amount of the reactive
power
Too much capacitance will result in a low pf
DTE Energy Partnership & Services 23
Advantages of Good pf:
For the same active power taken by the load, the line
current drawn from the network reduces
The lower total current will translate to a less heat losses in
the circuit wiring, meaning greater system efficiency (less
power wasted); therefore reduced energy costs
Life time of these devices increase
Penalties for bad “pf” are canceled
Electrical bill is reduced
DTE Energy Partnership & Services 24
The significant effect of improving the power factor of a circuit is
to reduce the current flowing through that circuit which in turn
result in the following benefit, Less total plant KVA for the same
KW working power
POWER FACTOR
POWER FACTOR 60% 70% 80% 90% 100%
REAL POWER (kW)
REAL POWER (kW) 600
800
1000
600
600
600
612 450
857 750
291
667
600
0
600
REACTIVE POWER
REACTIVE POWER
(
(kVR
kVR)
)
TOTAL POWER
TOTAL POWER
(
(kVA
kVA)
)
DTE Energy Partnership & Services 25
Power Factor Clause; DTE(D6.a)
The rates and charges under this tariff are based on the customer
maintaining a pf of not less than 85% lagging. Any pf less than
70% will not be permitted and the customer will be required to
install at his own expense such as corrective equipment as may
be necessary to improve pf. A penalty will be applied ….. Etc.
DTE rates call for penalties ranging from 1 to 3% when power
factor is between 85 and 70%.
DTE Energy Partnership & Services 26
Measurement of Power Factor And
Latest Technology
Fluke 43B(one phase )
Fluke 434 Power Quality Analyzer(3 phase)
Fluke 40
DTE Energy Partnership & Services 27
References
http://quest.deco.com/emd/orgs/majorAccountServices/
techpro/login.html
http://memonline.com/pfc1.html
S:EP CommonABB IncABB.2004.LVNQ.Presentation
DTE Energy Partnership & Services 28
Any Questions ?
Thank you

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Cis eo dte_power_factor_138474_7

  • 1. Power Factor Improvement State Energy Assessment Workshop By: DTE Energy Partnership & Services
  • 2. DTE Energy Partnership & Services 2 Power Factor (pf) Correction Why is it needed How do we correct it How does it affect electrical bills
  • 3. DTE Energy Partnership & Services 3 Types of loads There are three categories Resistive Inductive Capacitive
  • 4. DTE Energy Partnership & Services 4 Resistive Load
  • 5. DTE Energy Partnership & Services 5 Inductive Load
  • 6. DTE Energy Partnership & Services 6 Capacitive Load
  • 7. DTE Energy Partnership & Services 7 Power Real Power (P) Is the actual amount of power being used or dissipated in a circuit; measured in watts. It is a function of a circuits resistances R; P = I2R Reactive Power (Q) Is the amount of absorbed/returned power by the reactive loads (KVAR) It is a function of a circuit’s reactance X; Q = I2X Apparent Power Is the combination of reactive power and true power; measured in (VA). It is a function of a circuit’s impedance Z; S = I2Z
  • 8. DTE Energy Partnership & Services 8 Real Loads Main industrial loads can all be considered to be a combination between resistive and inductive loads Current always lags Voltage by some angle except in total resistive loads
  • 9. DTE Energy Partnership & Services 9 Power Factor Is a measure of how effectively the current is being converted into useful work output Is a good indicator of the effect of the load current on the efficiency of the supply system.
  • 10. DTE Energy Partnership & Services 10 Power Factor KVAR Reactive Power kW Active Power kVA Apparent Power PF = kW kVA
  • 11. DTE Energy Partnership & Services 11 Power: Power Factor is a Power Factor is a measure of Efficient measure of Efficient Output/Input Output/Input
  • 12. DTE Energy Partnership & Services 12 Basic Concepts
  • 13. DTE Energy Partnership & Services 13 How to Improve Power Factor Using the correct sized motor for a particular job Shutting off unused motors Installing a capacitor.
  • 14. DTE Energy Partnership & Services 14 Adding a Capacitor Capacitor connection As , Cos , and I
  • 15. DTE Energy Partnership & Services 15
  • 16. DTE Energy Partnership & Services 16 Adding a Capacitor
  • 17. DTE Energy Partnership & Services 17 Example Find pf and capacitor value to correct the pf. S = IE = (9.615A)(240V) = 2.308 kVA pf = = 0.65 Wattmeter reading = 1.5 kW Wattmeter reading = 1.5 kW Ammeter reading = 9.615 A Ammeter reading = 9.615 A rms rms kVA kW S P 308 . 2 5 . 1 =
  • 18. DTE Energy Partnership & Services 18 QI = √S2-P2 = 1.754 kVAR X= E2/Q = 32.845 C= 1/2πf Xc= 80.761µF By calculating the current through the capacitor; you will find that Qc = 1.737 kVAR Total kVAR = 1.754 kVAR – 1.737 kVAR = 16.51 VAR Snew = 1.50009kVA pfcorrected= = 0.99994☺ Wattmeter reading = 1.5 kW Wattmeter reading = 1.5 kW Ammeter reading = 9.615 A Ammeter reading = 9.615 A rms rms Q ??? Q ??? S S P P kVA kW 50009 . 1 5 . 1
  • 19. DTE Energy Partnership & Services 19 Results The corrected power factor is 0.99994 The new total current is (1.50009 kVA / 240 Volts), or 6.25 6.25 amps vs. 9.615 9.615 amps for poor power factor! This lower total current will translate to less heat losses in the circuit wiring, meaning greater system efficiency (less power wasted).
  • 20. DTE Energy Partnership & Services 20 Easier Way to Find Capacitor Value To properly select the amount of KVAR required to correct the lagging power factor of a 3-phase motor you must follow the steps as stated. Step #1: Step #1: Determine KW and Existing Power Factor. Step # 2: Step # 2: Existing Power Factor on Table, move across table to Desired Power Factor. The number represented is your multiplier number. Step #3: Step #3: Multiply KW by the multiplier of the Desired Power Factor.
  • 21. DTE Energy Partnership & Services 21
  • 22. DTE Energy Partnership & Services 22 Notes For purely resistive circuits, pf is perfect “1” For purely inductive or capacitive circuits, pf is zero Poor pf can be corrected by adding a capacitor parallel to the circuit. The capacitor will have an opposite amount of the reactive power Too much capacitance will result in a low pf
  • 23. DTE Energy Partnership & Services 23 Advantages of Good pf: For the same active power taken by the load, the line current drawn from the network reduces The lower total current will translate to a less heat losses in the circuit wiring, meaning greater system efficiency (less power wasted); therefore reduced energy costs Life time of these devices increase Penalties for bad “pf” are canceled Electrical bill is reduced
  • 24. DTE Energy Partnership & Services 24 The significant effect of improving the power factor of a circuit is to reduce the current flowing through that circuit which in turn result in the following benefit, Less total plant KVA for the same KW working power POWER FACTOR POWER FACTOR 60% 70% 80% 90% 100% REAL POWER (kW) REAL POWER (kW) 600 800 1000 600 600 600 612 450 857 750 291 667 600 0 600 REACTIVE POWER REACTIVE POWER ( (kVR kVR) ) TOTAL POWER TOTAL POWER ( (kVA kVA) )
  • 25. DTE Energy Partnership & Services 25 Power Factor Clause; DTE(D6.a) The rates and charges under this tariff are based on the customer maintaining a pf of not less than 85% lagging. Any pf less than 70% will not be permitted and the customer will be required to install at his own expense such as corrective equipment as may be necessary to improve pf. A penalty will be applied ….. Etc. DTE rates call for penalties ranging from 1 to 3% when power factor is between 85 and 70%.
  • 26. DTE Energy Partnership & Services 26 Measurement of Power Factor And Latest Technology Fluke 43B(one phase ) Fluke 434 Power Quality Analyzer(3 phase) Fluke 40
  • 27. DTE Energy Partnership & Services 27 References http://quest.deco.com/emd/orgs/majorAccountServices/ techpro/login.html http://memonline.com/pfc1.html S:EP CommonABB IncABB.2004.LVNQ.Presentation
  • 28. DTE Energy Partnership & Services 28 Any Questions ? Thank you