Discover strategies to effectively eliminate waste in maintenance operations and projects. This workshop is designed for all levels of maintenance personnel, including supervisors, planners, managers, maintenance engineers and maintenance workers. You will learn methods for uncovering waste, re-designing procedures to reduce waste, selling Lean projects to management and delivering results - FAST! Specifically, this workshop teaches techniques for locating and attacking waste, and reducing cost of operation. Upon returning to work, you will be armed with a series of Lean projects ready for execution. By attending this 3-day workshop, you will learn techniques to ultimately create a lean organization that can sustain low operating costs.

1. Lean Maintenance
Solve problems, reduce waste and improve performance
© Life Cycle Institute
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2. Lean Maintenance means solving problems
that hinder us daily
Teamwork
finds
innovative
solutions to
common
problems
Reducing
waste
improves
how people
execute
daily tasks
Better
operation
improves
safety,
quality and
reliability
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3. Learning Objectives in 3 Primary Areas
Transform traditional maintenance into lean maintenance




• Enhance your knowledge of Lean Maintenance
• Develop lean projects from beginning to end
Lean Projects • Uncover and eliminate real waste in your operation

Thinking
Lean
• Plan, execute project for minimum resistance, maximum
results
• Develop strategies to gain top management support
• Benchmark performance against industry peers

• Reduce operating costs with Lean Maintenance practices
Getting
Results
• Plan and schedule maintenance jobs for Lean execution
• Increase uptime, decrease maintenance cost
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4. Key Points for the Lean Projects Area
Lean
13 areas to
investigate
waste

How to pick
a project
Projects
Developing
your project
Project
execution
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5. Key Points for the Thinking Lean Area
Thinking
Brainstorming

Problem
solving
Lean
Working in
groups
Lean
meetings
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6. Key Points for the Getting Results Area

Getting
Return on
investment
(ROI)
Payback
Results
Tracking
results
Reporting
results
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7. Final Activity: Prepare a project proposal
• Template to propose a waste
elimination project
– Includes targets, goals,
measures
• Prepared and presented in
class
• Supports knowledge transfer
to the workplace
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8. Course Details
3-day class
2.1 Continuing education units
(CEUs)
Public
Open enrollment
Private
Onsite classes
High impact learning
Onsite coaching for results
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9. LCE Approach to Lean Maintenance is
founded on reliability best practices
• Based on Lean
Maintenance, by reliability
expert Joel Levitt
• Aligned with Reliability
Excellence® philosophy
and implementation
practices
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10. 3 Reasons to Choose the Life Cycle Institute


Reliability is what we DO!
Instructors implement Lean Maintenance concepts with our clients
LCE instructors are trained learning facilitators
Rigorous facilitator qualification and certification process
Focus on the learning process and transfer to the job
Engage learners, reinforce relevancy and integrate prior experience
LCE training is an active experience

Learning by doing vs. lecture
Group activities, assessments, case studies
Network with peers
Develop action plans to drive results post-training
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11. Lean Maintenance is available as
a public, open enrollment class
and as a private class.
education@LCE.com
www.LCE.com
800-556-9589
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