2. Why customers choose Garner Osborne
for assembly...
The advantages of selecting Garner
Osborne for your PCB assembly
needs include:
We deliver outstanding
products that do what
they are supposed to.
• PCB assembly in one UK location – minimising multi-site
logistical problems.
• A highly skilled team using advanced manufacturing technology – fast
turnaround for electronic assemblies.
• Every point of assembly has an effective well-proven process behind
it – every process is tried and tested for maximum effectiveness.
• Our people work hard to understand your needs and what you want to
achieve – we make what you need, on time and within budget.
• We regularly invest in brand new, state-of-the-art equipment –
maintaining efficiency and the highest level of accuracy.
• Quality is key… every assembly is put through a series of stringent
control tests and inspections to ensure any inconsistency is rectified –
guaranteeing top quality products.
• For larger orders we offer a brokerage service delivering high volume,
high quality PCBs using reliable, long-standing offshore suppliers
who operate within our strict quality assurance procedures – every
outsourced order is inspected and tested before dispatch.
Specialists in PCB technology
3. About
Garner Osborne
In our state-of-the-art factory in Berkshire intheUKweusethemost
advancedtechnology,operatedbyextremelyskilled personnel, to make
high quality and fully tested products.
Our team of more than 80 people have the knowledge and flexibility
to meet all of our customers’ expectations in the demanding world
of PCB assembly.
Our philosophy
We understand that each client and every job is unique and strongly
believe that our top priority is delivering excellent customer service.
You will discover this if you choose to work with us in developing
your next PCB project. With 30 years experience in all aspects of PCB
design, manufacture, assembly and testing you can trust us to deliver
top quality products to you that do what they are supposed to do,
every time, within budget and on time.
We offer three
distinct manufacturing
services to a very
diverse range of
customers:
• PCB manufacture
• PCB assembly
• PCB brokerage
Garner Osborne is a leading specialist
in printed circuit board (PCB) design,
manufacture and assembly.
PCB assembly services
4. Garner Osborne is an international PCB assembly
specialist. Our customers are based in the UK
and all over the world.
Garner Osborne
PCB assembly services
Each order brings a different set of requirements,
and to each we deliver on time and on budget.
Whatever your needs, we’re equipped to
provide you with the most timely, most
cost-effective solution.
• Garner Osborne is a ‘one-stop-shop’ – from bare board manufacture,
through component assembly for both surface mount and through
hole components, onto functional test and finally into mechanical
assembly.
• We have the ability to place just about every component on the
market place, from 0201 passives to 35mm square BGA’s. Backed up
by AOI, Erascope and full X-Ray capabilities for inspection.
• We handle and manage any combination of material supply from full
free issue, part or full procurement.
• We operate an ‘open book’ policy for a costed bill of materials
(BOM), to ensure that between us we achieve the best material.
• We have a dedicated stand-
alone system for ‘Express
Prototype’ delivery. 24-hour
delivery is achievable from
receipt of components and
relevant tooling.
• ThroughuseofourMRP
systemwehavefullcontrol
ofoursupplychain,ensuring
componentdeliveryontime
andatthebestmarketprice.
Specialists in PCB technology
5. From design concept through to box-build of finished products.
Supply chain management via our MRP system ensure shortage-free kits ready for our
release dates.
Ability to produce products from full free-issue kits, partial free-issue kits or full procurement.
All orders receive a complete ‘contract review’, to ensure the ultimate delivery date is achievable
and any issues are identified prior to assembly.
Independent ‘Express Prototype’ system allows us to achieve fast turnaround.
1,100+ ball BGA’s placed and verified by X-Ray and Ersascope.
Mirtec AOI using 5x10 megapixel cameras, plus laser height recognition.
Type 4 solder paste used as standard, allowing better deposition of paste for 0201
components and fine pitch devices.
Finished goods storage to allow ‘Kanban’ call-offs.
Prototype post-build reports are available.
PCB board assembly capability – at a glance
PCB assembly services
6. Additional services
PCB design for manufacture – Our design engineers can evaluate
whether a product can be manufactured and if so, how this can be
achieved in the most effective manner. Our design engineers’ input
will have significant impact on not only the cost of manufacture but
also product reliability.
PCB prototype – This process is essential when developing new
products and applications as it enables all aspects of the design to
be managed in a controlled and efficient manner. Making and testing
prototypes will be significantly less costly in time and money than
undertaking a production run.
PCB assembly – We are an international PCB assembly specialist,
making products for customers based in the UK and all over the world.
Each order brings a different set of requirements, and to each we
deliver on time and on budget. Whatever your needs, we’re equipped
to provide you with the most timely, most cost-effective solution.
PCB brokerage service – We have relationships with several trusted
offshore manufacturers to deliver high volume requirements.
Stock control and batch delivery – This enables larger quantities to be
ordered which are held in stock by us and delivered in batches. This
not only helps our customers’ cash flow, but also allows us to maintain
the best price.
Test evaluation
equipment includes:
• We operate several
state-of-the-art AOI
(Automatic Optical
Inspection) systems
capable of in-depth
analysis of final build
compatibility detecting
a multitude of faults
• ZHENGYE X-Ray
inspection
• Pluritech X-Ray
machine with XY
co-ordinates
• Ersascope
• Vision Z inspection
• Functional testing.
Inspection and testing
and additional services
We regularly invest in the latest equipment to
provide a full range of automatic and manual PCB
quality and performance testing and inspection.
Specialists in PCB technology
7. Environmental policy
and certifications
Recycling waste
In our industry, being environmentally friendly can be
challenging, however we are committed to finding greener
ways of working and constantly adapt our manufacturing
processes to be kinder to the environment.
Examples include:
• A high proportion of factory waste is recycled to avoid
becoming landfill
• Where possible we reprocess or reuse all waste products
• All metals and fibreglass used in PCB manufacture
is recycled
• 50 KVA solar panel system, helps reduce energy costs.
Currently we hold the following certifications:
• AS9100, Certificate number: 419362 ASH09-01
• U.L. 796 Type 2 3, Certificate number: E176375
• IPC-A-600 Class 1,2 3
• IPC-A-610 Class 1,2 3
Approvals
The company strives to meet the
highest standards in both quality
and safety in all areas of business.
We have active initiatives to ensure
we obtain and maintain the most
up-to-date levels of certification
in the industry.
PCB assembly services
8. Contact us for all your manufacturing needs
Tel: +44 (0) 1635 582626
Email: sales@garnerosborne.co.uk
GarnerOsborne
Bringingtechnologytolife
Garner Osborne Circuits Limited
Unit 10, Hambridge Business Centre, Hambridge Lane, Newbury, Berkshire, RG14 5TU, UK
www.garnerosborne.co.uk