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Postharvest Loss Reduction and
Agro-processing in Nigeria:
Current Development and Trends
By
Professor Lateef Oladimeji Sanni
Deputy Vice Chancellor (Development)
President, International Society for Tropical Root Crops
Country Manager, Cassava: Adding Value for Africa (CAVAII)-2008-2019
Federal University of Agriculture, Abeokuta (FUNAAB)
Email: sannilateef5@gmail.com
Nigeria Postharvest & Agro-processing Summit”(NIPHAS) 2019, NSPRI, Lagos, Nigeria on
Friday,12th July 2019.
Post Harvest Losses (PHL)
842 million people in the world do
not eat enough to be healthy (FAO,
2013)
Current world population is
expected to reach 10.5 billion by
2050 (United Nations, 2013)
Thereby adding to global food
security concerns
7/12/20192
2
Factors contributing to PHL includes:
Ineffective or inappropriate
processing technologies,
poor or non-existent
infrastructure,
poor postharvest handling
and
lack of efficient value -
addition chain (Aworh,
2008). 7/12/20193
7/12/2019
 PHL of fruit and vegetables are
more serious in developing
countries
 Scientists in PHL is significantly
lower than those involved in
production research
 95% of the research investments
focused on increasing productivity
and only 5% directed towards
reducing losses (APHLIS, 2013).
inefficient harvesting and drying
methods,
delays in harvesting
poor processing techniques
inadequate method of storage and
distribution, and even at the
consumer end (Sanni, 1999)
7/12/20195
Postharvest System is
characterized by:
Post harvest System
7/12/20196
Total Post harvest system (food pipelines) (Source: Paris (1987) as reported by FAO)
Recent Developments and Trends
7/12/20198
Case Study of Presidential Initiative on High Quality
Cassava Flour using Flash dryer
University-Industry Linkages
Godilogo Farm Ltd, Cross Rivers State, Nigeria. Godilogo,
IITA, UNIPORT, UI, SEDI, EDO ADP, FIIRO for the
designed and fabricated cassava flash dryer producing
250kg/h.
Newly fabricated flash dryer
Source: Kuye et al.(2008)
7/12/20199Peak product Flash Dryer
7/12/201910SMEs using Flash Dryers in Nigeria Source: Sanni et al. (2012
 IITA Leadership and Others
 Dr. Robert Asiedu
 Chief (Dr) Alfred Dixon
 Chief (Dr) Bussie Maziya Dixon
 Dr G. Tarawali
 Dr Peter Kulakow
 Dr Richardson Okechuckwu
 Mr Paul Ilona
 Dr Eke Okoro
 Prof Akoroda
 Dr A. Abass
7/12/201911
Technology Development for Value
Addition: Challenges and Prospects
President, Nigerian Institute of Food
Science and Technology
IITA-ARCEDEM A & H Iwo
Faturoy Ibadan
FUTA Akure
FUTO, OwerriPRODA Enugu
Peeler
A Major challenge
medium
Large
Flash Dryer
Rotary dryer
Equipment Development
Fuel, gas, biomass
SANNI explaining principles of Rotary
and Flash drying systems to visitors
EU-UNAAB SME
FACTORY
IITA YAM BARN
PILOT PLANT
Sanni celebrating with fabricators on
the newly modified Rotary Dryer at
SEDI, Enugu via IITA Project
• Best bet machine
fabricators
• produce appropriate of
equipments for industry
• Peeler, Flash Dryer, Rotary
Dryer, Cabinet Dryer,
Solar panel dryer,
Extruder, Pelletizer
• Team up to produce
equipment of
international standards
• R&D to strengthen local
capacity
Fabrication for Nigerians
by Nigerians
Welcome to CAVA2
Investment Outlook (Nigeria)
Products Demand
T/ year
Incremental
Value
000 NGN/t
Industry Value
mn NGN
Equivalent
in USD*
Starch 269,000 207.4 55,791 141.24
Ethanol 1,408,450 40.3 56,746 143.66
HQCF 504,000 1,382.0 696,528 1,763.36
Glucose 90,000 554.6 49,912 126.36
Gari / Lafun / Fufu 10,000,000 69.3 692,830 126.36
Cassava roots 40,000,000 20.8 831,475 2,105.00
2,383,991 6,035.42
* Exchange rate (NGN/$) 395
Traditional Food Strategy
Most popular traditional foods from cassava
Garri Fufu1 2
$1.8 Billion Industry
with 10 Million Tonnes
cassava roots required
for Traditional Staple
Foods
Energy efficiency Business linkages Women professionals
Income Generation
Job creation
Cassava Processing Equipment
IITA-CFCWA----2012 ABUJA, S/L
High powered Grater Adapted Brazillian Double Press
Adapated Brazillian Automatic Roaster
IITA
CAVA (2008–2014) targeted five countries with cassava
and HQCF markets in varied levels of maturity
Target countries for CAVA grant
Nigeria
• High level of processing pre-project (artificial
drying)More than 41 million tons of cassava
produced / year
• HQCF already existed
• C:AVA builds on other cassava grants in the region
Ghana
• Moderate levels of processing
• HQCF already existed but not widely used
• Cassava glut; need for additional markets
Uganda
• No knowledge of HQCF or processing cassava
• Importance of fresh root sales makes introducing
processing more difficult
Tanzania
• No knowledge of HQCF
• Low price of wheat flour in urban centers makes
market more difficult
Malawi
• No knowledge of HQCF
• Very high prices of wheat flour makes market
slightly easier
• Importance of cassava increasing due to drought
WellestablishedLessestablished
CAVA Innovations to support
value chain development
• Phone App to link processors with suppliers
• Operationalized agronomic practices
• Measuring starch content at farm level
• Efficient dewatering
• Improved small scale flash dryer (~US$50,000)
• Fuel reduced from 374 to 65 litres/tonne dried product
• Output increased from ~100kg/hr to ~330kg/hr dry product
• Efficiency increased from 11% to 55%
• Nigerian exported to Benin, Sierra Leone, Ghana, Malawi,
Uganda and Tanzania
• Lower cost flash dryer (~US$15,000)
• CASSAVATECH.COM – linking fabricators with processors
• Appropriate Quality assurance
• Uses of cassava products: plywood, paperboard, bakery goods
Technological Innovations-Flash Drying
Business
7/12/201925
Hybrid Solar House Research for multi-product drying
The performance of a solar hybrid dryer (Plate 5)
developed by IITA-CFC was adapted for drying
cassava wet cassava cake (Adedibu et al., 2014) at
FUNAAB’s Industrial Park Unit.
Plate5: FUNAAB Solar Hybrid Dryer
Source: Adedibu et al. (2014)
Inclusion Composite Bread Policy
IITA, NRI,
CAVA has won multiple prestigious awards
Excellent score for impact as a case study in UK
Research Excellence Framework (REF) 2014
Yam Products in Nigeria
• Raw Yam = 60%
• Dried Yam Chips/Flakes = 38%
• Poundo Yam = 2%
• Storage Losses = 10-15% for
the first 3 months, 50% after 6
months
• ROI = >100%
Yam chips production is predominantly dominated by informal
processing sectors (cottage and rural small scale processors) resulting
in very large variation in quality and safety (Babajide, 2005)
Parboiling Steeping DryingPeeling
Yam Chips Production

Peeling Parboiling DryingSteeping
Yam Flakes Production
Eating Amala with
Soup.
Technology improvement - Yam
Pounding
Traditional
Locally Fabricated
Mechanized yam pounder
Flash drying of Poundo
Yam at SME, Benue, Nig
High Quality Yam Flour
35
Fresh storage of Yam
with Modern Barn
for High Quality Flour
Fresh Yam Tubers
Fried product
Fried Yam Chips
Frying Temperature-175-180oC
Initial Dry Matter-0.179-0.214 kg/kg
(Frying Time- 4-5 min)
Blanched and fried yam chips
Blanching Temperature-70-75oC
Blanching Time-4-5 min
Frying Time-5 min
Dried and fried yam chips
Drying Temperature-70-75oC
Drying Time - 3-4 min
Frying Time – 4-5 min
Extruded Snack
Extruded Yam Starch-BSG Snack
Barrel Temperature – 110oC
Screw Speed – 121.47 rpm
Brewer Spent Grain (BSG)- 9.58%
Optimization conditions for the production of fried yam chips and extruded
yam starch-BSG snack
Fried and Extruded
Yam Products
Research gap (hot topics for yam in Web of
Science –Tomlins 2017, fb)….Value addition
limited.
Use of millet flour in the extrusion
Snack industries
Cassava refined
flour
Extrusion
Snacks
Sour Dough Bread
Millets are high in minerals,
particularly iron, calcium,
magnesium, phosphorous, zinc
and potassium.
Losses could be as high as
50-70% on the average at
retail and wholesale levels.
Due to:
poor processing technology
lack of good storage system
Poor transporting system
used for the distribution of
fresh tomatoes
Lack of ability to process
and add value to tomato.
Sun Dried Tomato
Postharvest Losses of Tomato
• Large volumes of dried tomato moves from the North
to all corners of Nigeria.
• Middle age, married and lowly educated men were
processors and marketers
• Sun dried sliced tomato dominated the Nigerian
markets.
• Nylon was the major packaging material for the dried
product with prediction storage period of 6 months’
shelf life.
• Dried tomato consumption pattern were not
significantly affected by season –it is available all year
around across the country.
Challenges facing dried tomato value chain
in Nigeria
i. Low or no product quality control to
ensure consistency of dried tomato
ii. Lack of good market information system
iii. Poor capacity of the processors on
efficient low cost climate smart drying
technologies
iv. Lack of linkages with other important
stakeholders
• Wide spread spatial network of the
processors, traders and consumers of dried
tomato in Nigeria.
Sweetpotato pests and diseases
41
Ganiyat Olatunde
Commercial processing of sweetpotato-
The way out of post harvest losses
 Reduced post harvest losses
 Availability of stable forms
 Improved nutrition and health of consumers (wide variety of
healthy food products)
 Encourage production and improved livelihoods of farmers
 Widens the scope of economic activities along the value chain
42
Sweetpotato
products
43
Sweetpotato research activities in
FUNAAB Bread
Ja
m
Juic
e
Crisp
s
Root
production
44
Challenges
Raw material for fabrication
Quality control
Synergy amongst various
actors in STI
Infrastructure
Available Credit Facilities
Sustainable Policies
Conclusion
 Value addition skills, acquired through proper training, would
lead to significant reduction in post-harvest losses because farm
produce would have been converted or packaged into storable
or quickly marketable forms; farm income would be enhanced;
higher demand for produce/products would be triggered.
 Facilitate mass production of user friendly technologies to
enhance productivity of cassava value chain
 Encourage high-growth and technological innovation-based
entrepreneurship schemes
 Fostering a culture of innovation and maintenance is critical
Thank You for your
Attention!

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Postharvest Loss Reduction and Agro-processing in Nigeria: Current Development and Trends

  • 1. Postharvest Loss Reduction and Agro-processing in Nigeria: Current Development and Trends By Professor Lateef Oladimeji Sanni Deputy Vice Chancellor (Development) President, International Society for Tropical Root Crops Country Manager, Cassava: Adding Value for Africa (CAVAII)-2008-2019 Federal University of Agriculture, Abeokuta (FUNAAB) Email: sannilateef5@gmail.com Nigeria Postharvest & Agro-processing Summit”(NIPHAS) 2019, NSPRI, Lagos, Nigeria on Friday,12th July 2019.
  • 2. Post Harvest Losses (PHL) 842 million people in the world do not eat enough to be healthy (FAO, 2013) Current world population is expected to reach 10.5 billion by 2050 (United Nations, 2013) Thereby adding to global food security concerns 7/12/20192 2
  • 3. Factors contributing to PHL includes: Ineffective or inappropriate processing technologies, poor or non-existent infrastructure, poor postharvest handling and lack of efficient value - addition chain (Aworh, 2008). 7/12/20193
  • 4. 7/12/2019  PHL of fruit and vegetables are more serious in developing countries  Scientists in PHL is significantly lower than those involved in production research  95% of the research investments focused on increasing productivity and only 5% directed towards reducing losses (APHLIS, 2013).
  • 5. inefficient harvesting and drying methods, delays in harvesting poor processing techniques inadequate method of storage and distribution, and even at the consumer end (Sanni, 1999) 7/12/20195 Postharvest System is characterized by:
  • 6. Post harvest System 7/12/20196 Total Post harvest system (food pipelines) (Source: Paris (1987) as reported by FAO)
  • 8. 7/12/20198 Case Study of Presidential Initiative on High Quality Cassava Flour using Flash dryer University-Industry Linkages Godilogo Farm Ltd, Cross Rivers State, Nigeria. Godilogo, IITA, UNIPORT, UI, SEDI, EDO ADP, FIIRO for the designed and fabricated cassava flash dryer producing 250kg/h. Newly fabricated flash dryer Source: Kuye et al.(2008)
  • 10. 7/12/201910SMEs using Flash Dryers in Nigeria Source: Sanni et al. (2012
  • 11.  IITA Leadership and Others  Dr. Robert Asiedu  Chief (Dr) Alfred Dixon  Chief (Dr) Bussie Maziya Dixon  Dr G. Tarawali  Dr Peter Kulakow  Dr Richardson Okechuckwu  Mr Paul Ilona  Dr Eke Okoro  Prof Akoroda  Dr A. Abass 7/12/201911
  • 12. Technology Development for Value Addition: Challenges and Prospects President, Nigerian Institute of Food Science and Technology
  • 13. IITA-ARCEDEM A & H Iwo Faturoy Ibadan FUTA Akure FUTO, OwerriPRODA Enugu Peeler A Major challenge
  • 14. medium Large Flash Dryer Rotary dryer Equipment Development Fuel, gas, biomass
  • 15. SANNI explaining principles of Rotary and Flash drying systems to visitors EU-UNAAB SME FACTORY IITA YAM BARN PILOT PLANT
  • 16. Sanni celebrating with fabricators on the newly modified Rotary Dryer at SEDI, Enugu via IITA Project
  • 17. • Best bet machine fabricators • produce appropriate of equipments for industry • Peeler, Flash Dryer, Rotary Dryer, Cabinet Dryer, Solar panel dryer, Extruder, Pelletizer • Team up to produce equipment of international standards • R&D to strengthen local capacity Fabrication for Nigerians by Nigerians
  • 19. Investment Outlook (Nigeria) Products Demand T/ year Incremental Value 000 NGN/t Industry Value mn NGN Equivalent in USD* Starch 269,000 207.4 55,791 141.24 Ethanol 1,408,450 40.3 56,746 143.66 HQCF 504,000 1,382.0 696,528 1,763.36 Glucose 90,000 554.6 49,912 126.36 Gari / Lafun / Fufu 10,000,000 69.3 692,830 126.36 Cassava roots 40,000,000 20.8 831,475 2,105.00 2,383,991 6,035.42 * Exchange rate (NGN/$) 395
  • 20. Traditional Food Strategy Most popular traditional foods from cassava Garri Fufu1 2 $1.8 Billion Industry with 10 Million Tonnes cassava roots required for Traditional Staple Foods Energy efficiency Business linkages Women professionals Income Generation Job creation
  • 21. Cassava Processing Equipment IITA-CFCWA----2012 ABUJA, S/L High powered Grater Adapted Brazillian Double Press Adapated Brazillian Automatic Roaster IITA
  • 22. CAVA (2008–2014) targeted five countries with cassava and HQCF markets in varied levels of maturity Target countries for CAVA grant Nigeria • High level of processing pre-project (artificial drying)More than 41 million tons of cassava produced / year • HQCF already existed • C:AVA builds on other cassava grants in the region Ghana • Moderate levels of processing • HQCF already existed but not widely used • Cassava glut; need for additional markets Uganda • No knowledge of HQCF or processing cassava • Importance of fresh root sales makes introducing processing more difficult Tanzania • No knowledge of HQCF • Low price of wheat flour in urban centers makes market more difficult Malawi • No knowledge of HQCF • Very high prices of wheat flour makes market slightly easier • Importance of cassava increasing due to drought WellestablishedLessestablished
  • 23. CAVA Innovations to support value chain development • Phone App to link processors with suppliers • Operationalized agronomic practices • Measuring starch content at farm level • Efficient dewatering • Improved small scale flash dryer (~US$50,000) • Fuel reduced from 374 to 65 litres/tonne dried product • Output increased from ~100kg/hr to ~330kg/hr dry product • Efficiency increased from 11% to 55% • Nigerian exported to Benin, Sierra Leone, Ghana, Malawi, Uganda and Tanzania • Lower cost flash dryer (~US$15,000) • CASSAVATECH.COM – linking fabricators with processors • Appropriate Quality assurance • Uses of cassava products: plywood, paperboard, bakery goods
  • 25. 7/12/201925 Hybrid Solar House Research for multi-product drying The performance of a solar hybrid dryer (Plate 5) developed by IITA-CFC was adapted for drying cassava wet cassava cake (Adedibu et al., 2014) at FUNAAB’s Industrial Park Unit. Plate5: FUNAAB Solar Hybrid Dryer Source: Adedibu et al. (2014)
  • 26. Inclusion Composite Bread Policy IITA, NRI,
  • 27. CAVA has won multiple prestigious awards Excellent score for impact as a case study in UK Research Excellence Framework (REF) 2014
  • 28. Yam Products in Nigeria • Raw Yam = 60% • Dried Yam Chips/Flakes = 38% • Poundo Yam = 2% • Storage Losses = 10-15% for the first 3 months, 50% after 6 months • ROI = >100%
  • 29. Yam chips production is predominantly dominated by informal processing sectors (cottage and rural small scale processors) resulting in very large variation in quality and safety (Babajide, 2005) Parboiling Steeping DryingPeeling Yam Chips Production
  • 32. Technology improvement - Yam Pounding Traditional Locally Fabricated Mechanized yam pounder
  • 33. Flash drying of Poundo Yam at SME, Benue, Nig
  • 35. 35 Fresh storage of Yam with Modern Barn for High Quality Flour
  • 36. Fresh Yam Tubers Fried product Fried Yam Chips Frying Temperature-175-180oC Initial Dry Matter-0.179-0.214 kg/kg (Frying Time- 4-5 min) Blanched and fried yam chips Blanching Temperature-70-75oC Blanching Time-4-5 min Frying Time-5 min Dried and fried yam chips Drying Temperature-70-75oC Drying Time - 3-4 min Frying Time – 4-5 min Extruded Snack Extruded Yam Starch-BSG Snack Barrel Temperature – 110oC Screw Speed – 121.47 rpm Brewer Spent Grain (BSG)- 9.58% Optimization conditions for the production of fried yam chips and extruded yam starch-BSG snack Fried and Extruded Yam Products
  • 37. Research gap (hot topics for yam in Web of Science –Tomlins 2017, fb)….Value addition limited.
  • 38. Use of millet flour in the extrusion Snack industries Cassava refined flour Extrusion Snacks Sour Dough Bread Millets are high in minerals, particularly iron, calcium, magnesium, phosphorous, zinc and potassium.
  • 39. Losses could be as high as 50-70% on the average at retail and wholesale levels. Due to: poor processing technology lack of good storage system Poor transporting system used for the distribution of fresh tomatoes Lack of ability to process and add value to tomato. Sun Dried Tomato Postharvest Losses of Tomato
  • 40. • Large volumes of dried tomato moves from the North to all corners of Nigeria. • Middle age, married and lowly educated men were processors and marketers • Sun dried sliced tomato dominated the Nigerian markets. • Nylon was the major packaging material for the dried product with prediction storage period of 6 months’ shelf life. • Dried tomato consumption pattern were not significantly affected by season –it is available all year around across the country. Challenges facing dried tomato value chain in Nigeria i. Low or no product quality control to ensure consistency of dried tomato ii. Lack of good market information system iii. Poor capacity of the processors on efficient low cost climate smart drying technologies iv. Lack of linkages with other important stakeholders • Wide spread spatial network of the processors, traders and consumers of dried tomato in Nigeria.
  • 41. Sweetpotato pests and diseases 41 Ganiyat Olatunde
  • 42. Commercial processing of sweetpotato- The way out of post harvest losses  Reduced post harvest losses  Availability of stable forms  Improved nutrition and health of consumers (wide variety of healthy food products)  Encourage production and improved livelihoods of farmers  Widens the scope of economic activities along the value chain 42
  • 44. Sweetpotato research activities in FUNAAB Bread Ja m Juic e Crisp s Root production 44
  • 45. Challenges Raw material for fabrication Quality control Synergy amongst various actors in STI Infrastructure Available Credit Facilities Sustainable Policies
  • 46. Conclusion  Value addition skills, acquired through proper training, would lead to significant reduction in post-harvest losses because farm produce would have been converted or packaged into storable or quickly marketable forms; farm income would be enhanced; higher demand for produce/products would be triggered.  Facilitate mass production of user friendly technologies to enhance productivity of cassava value chain  Encourage high-growth and technological innovation-based entrepreneurship schemes  Fostering a culture of innovation and maintenance is critical
  • 47. Thank You for your Attention!