About KMT Waterjet Systems
KMT Waterjet Systems is a leading multinational manufacturer of waterjet cutting systems. The company develops complete solutions for a wide range of industries and applications. Since 1971 the company has been dedicated to long-term customer relationships. Continuous investment in innovation has made KMT Waterjet Systems the market leader in the waterjet cutting industry. High pressure pumps, cutting heads, abrasive systems, high pressure tubes, original spare parts and a global service network are among the key products and services of the company.
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KMT Company presentation
1. KMT. Creating Value Through Precision
Waterjet Power Sources for the Industrial User
KMT Waterjet Systems
KMT Waterjet Systems
Auf der Laukert 11
61231 Bad Nauheim • Germany
2. KMT. Creating Value Through Precision
Table of Content
1. The Company
2. Waterjet Technology
3. Our Products
• HP Pumps
• HP Accessories
• UHP Pumps
• UHP Accessories
• Abrasive Management
Systems
4. Cutting at 6,200 bar
5. Service
KMT Waterjet Systems
Auf der Laukert 11
61231 Bad Nauheim • Germany
3. Company Technology Products 6,200 bar Service
About us
• Swedish company
“KMT’s strategy is to focus on
• Manufacturing in USA, Germany
making the strongest and most
and China. reliable high pressure waterjet
• Local support and offices equipment and supporting it
around the world.”
• Installations in every country Kevin McManus
President KMT Waterjet Systems
• Growing in waterjet for 50 years
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4. Company Technology Products 6,200 bar Service
Key Facts
• Waterjet is our central business
• 300 people, global teamwork
• Design, test, manufacture,
support
• 7000 pumps installed
• Building 800 pumps per year
• Highest pressures, highest flow
rates
• 100% safety record
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5. Company Technology Products 6,200 bar Service
Locations
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6. Company Technology Products 6,200 bar Service
How waterjet works
• 3 phase motor
• Hydraulic valves
• Reciprocating intensifier
• Accumulator
• On/Off Valve
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Design
Safety Performance Reliability Flexibility
• TUV • Fastest cutting • Longest lifetimes • Upgradeable
• PED • Best materials • Safe failure mode • Scalable
• ASME • Easy service • High fatigue • Supportable
• CE • Fast assembly resistance • Stand alone
• Safe handling • Multi language • Lowest running • Best software
• Electrical costs
• Leak before break
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8. Company Technology Products 6,200 bar Service
High Pressure Pumps – BASELINE BL-I 10
• OEM unit for pure water
• Booster and Recirculation not
required
• 3500 bar
• CE Conformity
• Accumulator is option
• Electric shift
• Oil water heat exchanger incl.
• Integrated dump valve
• Single pressure compensator
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High Pressure Pumps – STREAMLINE SL-V 15
• Small unit for pure water
• 3800 bar
• Remote control
• Pneumatically Shifted
• 0.5 litre accumulator
• Integrated dump valve
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High Pressure Pumps – BASELINE BL-I 30 and 50
• 30hp and 50hp units
• 3800 bar
• 1 litre accumulator
• CE marked
• Electric shift
• Integrated dump valve, filter &
booster
• Starter/Control Panel optional
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11. Company Technology Products 6,200 bar Service
High Pressure Pumps – JETLINE JL-I
• 30hp and 50hp
• Non CE Marked
• Built in KMT Shanghai
• HP components from USA
• 3800 bar
• Best selling pump in Asia and
Africa
• Siemens motor
• Rexroth pump group
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High Pressure Pumps – STREAMLINE SL-V Classic
• Value and performance
• 3800 bar
• 30 and 50 hp
• Remote control
• 1 litre accumulator
• Easily maintained
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High Pressure Pumps – STREAMLINE SL-V Plus
• Thoroughbred intensifier
• 4100 bar
• 30-200hp
• Built for reliability and
performance
• CE, TUV, PED
• Highest quality components
• Stroke control possible
• Easily maintained
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High Pressure Pumps – STREAMLINE SL-V 150 + 200
• Large volume pumps
• For multiple tables and cutting
heads
• Remote control
• Pneumatically shifted
• 4 litre accumulator
• Integrated dump valve
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15. Company Technology Products 6,200 bar Service
Stroke Control
• Balancing System for KMT Pumps
• Different capacities of pump
together
• Adds resilience and security
• Each pump can be easily
isolated
• Any combination of pumps running
• Not suitable for multiple pressures
• Gives superb smooth pressure
signal
• PLC Control of hydraulic
proportional valves
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High Pressure Accessories – AQUALINE
• Pure water simplicity
• Light weight for fast cutting
• Normally open and normally
closed
• Diamond and Sapphire orifices
• KMT standard 24V valve
• Low maintenance cost
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High Pressure Accessories – ACTIVE AUTOLINE II
• Traditional design
• Years of successful cutting
• Universal fitment
• Replaceable orifices
• KMT standard 24V valve
• Low maintenance cost
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High Pressure Accessories – ACTIVE IDE II
• Natural Diamond
• Laser cut
• Perfectly aligned
• 500 hours guarantee
• Universal fitment
• Industry favourite
• KMT standard 24V valve
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21. Company Technology Products 6,200 bar Service
Ultra High Pressure Pumps – STREAMLINE PRO-I 60
• Pressure range 500 to
6,200 bar
• Threadless cylinders
• 1.6 litre accumulator
• Colour touch screen
• HP transducer
• Proportional valve
• Live view web connection
• Stroke controllable
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Ultra High Pressure Pumps – STREAMLINE PRO-I 125
• All the advantages of 60hp
and…
• Twin topworks
• Paired piston pumps
• Independent proportional
pressure
• Internal stroke control
• Intentionally out of phase
• Double flow rate
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Ultra High Pressure Accessories – ACTIVE PRO Heads
• Easy Installation
• Applicable to all single and
multiple axis Systems
• Compact design for any
application
• Alignment free
• Tool-free & quick connection
• Weep hole indicator
• Orifices interchangeable and
fixed
• Angled abrasive inlet
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Ultra High Pressure Accessories – PRO Fittings + Pipes
• For pressures up to 6,200 bar
• Durability
• In stock for a quick delivery
• Manufactured by KMT Waterjet
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Abrasive Management Systems – ABRALINE IV
• Self filling for continuous use
• Serves four cutting heads
• Upscalable with abrasive tower
• Warning buzzer and lamp
• 240V single phase powered
• PLC controlled
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Abrasive Management Systems – FEEDLINE V
• Lightweight and slimline
• Infinite control of abrasive flow
• 0-10V or 2-20mA speed control
• Shaped exit for smooth flow
• Sealed and rugged
construction
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Abrasive Management Systems – AMS IV
• Perfectly matched components
• Everything you need in one kit
• Available with IDE, Autoline
and Pro
• Single, Double, Triple, Quattro
heads
• 15% saving on individual parts
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BOOSTERLINE
• Approved by water authorities
• 750 litres of storage
• 240V powered pre-pump
• Control link to Streamline pump
• Relief valve for constant
pressure
• Small footprint
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29. Company Technology Products 6,200 bar Service
Example PRO cutting
4,100 bar 6,200 bar
Material = Mild Steel
Thickness = 30mm
SL-V 60 PRO-I 60
Power 60 hp 60 hp
Pressure 4,100 bar 6,200 bar
Cutting Heads 1 1
Abrasive Consumption 450 g/min 650 g/min
Orifice Size 0.35 mm 0.25 mm
Cutting time for one piece 26.25 min 16.37 min
Cutting cost per piece 8.86 Eur 8.84 Eur
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Output
Standard Pro
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Lifetimes
Plus Pro
Average Lifetime @ Average Lifetime @
Qty 3.500 4.137 4.137 5.400 6.000 6.200
HP CYLINDER BODY 2 8,000 4,000 8,000 3,500 2,600 2,000
PLUNGER, 7/8", CERAMIC 2 12,000 10,000 10,000 6,000 5,000 4,000
HP SEAL ASSEMBLY 2 800 500 700 400 200 150
HYDRAULIC SEAL "CARTRIDGE" 2 2,500 1,500 2,200 2,000 1,800 1,500
LINER HP‐CYLINDER 2 2,500 2,000 2,000 1,500 1,200 1,000
SEAL HEAD BODY 2 3,500 2,500 3,200 2,000 1,500 1,200
INLET POPPET 2 2,000 1,000 1,500 1,200 900 800
SEAT, SEAL HEAD 2 2,000 1,500 1,500 1,200 400 550
SEAT, SEAL HEAD, POPPET SL‐IV 2 2,000 1,500 1,500 1,200 400 550
HP SEAL, DUMP VALVE 1 2,000 1,500 1,500 1,000 400 350
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Detail
Machine Labour & Admin Machine Labour & Admin
14/h 15/h 16/h 15/h
Plus = 54/h PRO = 63/h
Electric, Abrasive and Running & Maintenance Electric, Abrasive and Running & Maintenance
Water of Pump and Head Water of Pump and Head
15/Hour 10/h 18/Hour 14/Hour
1000 pcs Takes 440 Hours 1000 pcs Takes 276 Hours
Cost 23,775 Euro Cost 18,555 Euro
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Service
• Local Support
• 24 Hour Hotline
• No contractors
• High quality engineers
• Multilanguage company
• Training and re-education
• Fast and accurate
troubleshooting
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34. KMT. Creating Value Through Precision
Contact:
KMT GmbH
Auf der Laukert 11
61231 Bad Nauheim • Germany
Phone: +49-6032-997-0
Fax: +49-6032-997-270
E-Mail: info@kmt-waterjet.com
Internet: www.kmt-waterjet.com
KMT Waterjet Systems
Auf der Laukert 11
61231 Bad Nauheim • Germany