This document summarizes a student group's presentation on their industrial visit to Noman Composite Textile Ltd. The key points covered include:
1. An introduction to the company and factory location.
2. The purposes of the visit were to observe the woven fabric manufacturing process, familiarize with the industry environment, and understand the machinery and utilities.
3. Raw materials used include yarn from various spinning mills and sizing chemicals.
4. Products manufactured are woven fabrics and home textiles sold to major brands like H&M, Zara, and Walmart.
5. The document outlines the various production processes from winding to finishing.
2. Presented By
Name ID Reg. No Exam Roll Level &Term
Akil Mahadi TE-
1808039
222 L-2,T-2
Fajle Rafi TE-
1808040
223 L-2,T-2
Debo Proshad
Ghosal
TE-
1808043
226 L-2,T-2
Tajkia Jahan TE-
1808044
227 L-2,T-2
Lutfor Rahman TE-
1808045
228 L-2,T-2
2
3. Content
1. Introduction
2. Purpose of Industrial visit
3. Raw Materials used in the Industry
4. Products Manufactured by the Industry
5. Buyer of the products
6. Process sequence of the products
7. Description of the processes and Machinery
8. Finishing Section
9. Quality Control Section
10. Utilities used in the Industry
11. Conclusion
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4. Introduction
First of all we are highly delighted to express we regards and gratitude to our
honorable principle sir for providing us the chance to complete our industrial
visit at Noman Composite Ltd. We are also thanks to our honorable guide
teacher who guide us at the industry. We visited om 3rd October of 2019. It is a
sunny day when we visited at Noman Composite Textile. We started our journey
at 8:30 AM. Though industry is far way from our campus , we were enjoy the
journey. Road to Noman Composite Textile from NITER Campus by google
map.
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5. Company Name : Noman Composite Textile Ltd
Type & Business of the Company :Woven fabric Manufacturer & Exporter
Factory Location : Jamirdia Road, Jamirdia, Bhaluka Upazilla, Mymensingh
District, Dhaka 2240
Total Manpower : 1500
Factory Equipment : Different types of loom machine, winding machine &
various utilities
Product Range :Woven fabric, Home Textile
Product Capacity : 2.1 Million per month
Buyer : H&M ,Zara ,Uniqlo
Main Market : USA ,UK , Canada.
Factory Profile at a glance
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6. PURPOSE OF INDUSTRIAL VISIT
• To observe the manufacturing process of woven fabric in the industry.
• To familiar with the environment of fabric industry.
• To know about the working principle of woven fabric manufacturing
machine.
• To know about the utilities to run a industry.
• To know about the cost effective process of manufacture the products.
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7. Raw Material Used In Industry
Source of yarn
• Zubair spinning
• Talha spinning
• Yasmin spinning
• Sufia spinning
Sizing chemicals:
• Penetrose
• Elastex
• Tape
• Pinitex K-300
• PVA
8. PRODUCTS OF NOMAN COMPOSITE TEXTILE
• Fabrics
1.Cotton Twills,
2.Dobby Woven Fabric
3.Slub yarn Fabrics
• Home Textile
1. Table Cloth
2. Mat
3. Napkin
9. Buyer Of Noman Composite
Buyers of the
Products
Origin Country
• ZARA
• H&M
• Tesco
• Walmart
• VF-Asia
• Spain
• Sweden
• UK
• USA
• USA
10. Flow chart of woven fabric production
Yarn preparation
Warping
Sizing
Drawing
Denting
Looming
Inspection
Packing & Finishing
Delivery
11. Machine Specification
Machine Type No of machine
Re-coning/Winding 4
Warping machine 14
Sizing machine 5
Looming 542
Different types of machine used in the factory to run their production line
smoothly.
12. Winding Section
The process of transferring
yarns from bobbin, hank, ring
etc. into a suitable package is
known as winding.
To make suitable length
Package.
The main purpose of
winding to maintain uniform
tension in suitable package.
Types of winding
Cone to Cone winding
Cheese winding
Cone to Cone winding Origin :China
Input :Cone Output : Cone
Cheese Winding Origin :India
Input :Cone Output : Cheese
13. Warping Section
• The process of transferring yarn
from multiple package to a
section beam is called warping.
Warping Machine No of machine
Sectional Warping 5
Direct Warping 9
14. Sectional Warping
• Used for making fancy pattern
fabric
• Greater amount of colored
yarn is used
• Low production
• less uniform yarn tension
Name of the m/c: Benninger
Name of origin: Switzerland
Creel capacity : 1224
15. Direct Warping
• High speed warping
• Used for making same color fabric
• High production rate
Name :Karl Mayer
Manufacture country :Germany
Creel Capacity : 800
Input : Creel
Output : Warper Beam
Name : Hacoba
Manufacture country : Switzerland.
Creel Capacity : 720
Input :Creel
Output :Warper Beam
16. Sizing & Sizing
Process
• The process of applying a
protective adhesive coating on
the yarns surface is called
sizing.
Objective
of Sizing
To protect
the yarn
from
abrasion.
To
improve
the
breaking
strength of
the yarn.
To increase
smoothness
of yarn
surface.
To
increase
yarn
elasticity.
To decrease
hairiness.
To decrease
the
generation of
static
electricity.
17. Machines of Sizing Section
Name :Sucker Muller(Hacoba)
Manufacture Country :Switzerland
Input : Warper’s Beam
Output : Weavers Beam
Name : Karl Mayer
Rotor Sri
Manufacture Country : Germany
Input : Warper’s
Beam
Output :Weaver Beam
18. Dropping & Drawing
• The process of passing
warp yarn through the
drop wire or dropper is
called dropping
• It’s the process of
passing the warp yarn
through the healed eye
or healed shaft is called
drawing
19. Denting
• It’s the process of passing
the warp yarn through the
dent of reed is called
denting
20. Looming
• There are two type of looming
machine in Noman Composite
Textile.
Types of
loom
machines
Rapier-259 Air jet-283
Looming is a device that causes
the interlacement between warp
yarn from weaver's beam & weft
package, this mechanism is
called looming.
21. Loom Machine Specification
Name : Picanol
Optimax
Type : Rapier
Manufacture Country :Belgium
Input : Weaver’s
Beam
Output : Fabric
Name :
Tsudakoma
Type : Air jet
Manufacture Country : Japan
Input : Weaver’s
Beam
Output : Fabric
22. Quality Control
Quality control is a system
of maintaining standards in
manufactured products by
testing a sample of the
output as per buyer
requirement.
• Purpose of Quality Control
23. Grading
4 Point inspection system for
fabric grading is widely used in
apparel industry.
Defect Length
(inch)
Penalty Points
0-3’’ 1
3.1’’-6’’ 2
6.1’’-9” 3
Above 9” 4
24. Finishing Section
To ensure an acceptable quality fabric is used for producing garments and
proper quality of shipment is received from the supplier.
Flow chart of Finishing Section
Folding
Reche
ck
Mendi
ng
Inspec
tion
26. Utilities
• It is a complete department it provides service to industry processes . Its
purpose is to deals with air, gas, electricity required for the factory to run
the production and facilitate the all power related factors.
Machine Type No of Machine
Generator Machine 6
Compressor 2
Water Pump 3
27. Recommendation
• Utilizing the property properly and reduce the production cost.
• Company should give more opportunities to employee.
• Company can do some CSR activities
• Use line follower robot & mechanical hand in warping section and
product bearing.
28. Conclusion
Our journey was very good and it was a great opportunity for us to visit a
composite factory. It helps us to know briefly about weaving sector of textile
. The officer who shows & guide us to see the whole process of factory was
very friendly with us. And we would like to thank all the teachers who guide
us through the journey and helps us to gain practical knowledge.