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HATICON SOLAR MOUNTING
SYSTEMS
SAPA EXTRUSION INDIA
1
INTRODUCING HATICON GMBH
2
HatiCon is the world leader in the design and manufacture of aluminium based mounting
systems
Installed more than 6GW of solar projects worldwide
Founded in Germany in 2006
100% owned subsidiary of Mounting Systems, Gmbh
Registered offices in Guterfelde, Germany and California, USA
PRODUCT ADVANTAGE
3
Components that facilitate quick assembly & easy installation
Patented ‘Click and Clamp’ Technology
Height-adjustable clamps
Ready-to-install components
Premium grade aluminium for all components & stainless steel for posts and screws.
All sizes of modules can be installed
Adaptable for both Crystalline & Thin Film modules
Customizable for Landscape & Portrait orientation
For all wind & snow load zones
HATICON PRODUCT RANGE
4
FREE FIELD MOUNT SYSTEMS FLAT ROOF MOUNT SYSTEMS
INDUSTRIAL ROOF MOUNT SYSTEMS PITCHED ROOF MOUNT SYSTEMS
FREE FIELD MOUNTING SYSTEMS
5
Many different founding variations with adjustable tilt.
Suitable for each ground type through different bearing blocks.
Individually adjustable.
FLAT ROOF MOUNTING SYSTEM
6
For all types of flat roofs
Triangles available with adjustable tilt (10-45 degrees)
Various Flexible roof connections available.
METAL ROOF MOUNTING SYSTEM
7
Adaptable for all types of industrial & commercial roofs
Light and pre-assembled mounting rails and brackets which minimizes use of metal
METAL ROOF – RAIL BASED SYSTEM
8
Advantages –
Direct Loading on the Purlin through angle bracket and self-drilling screws.
EPDM washer around drilled hole prevents possible leakage
Can withstand wind speeds upto 200 km/hr.
Angle Bracket Assembly shown in the below video.
EXTENDED EXPERTISE
9
HatiCon gets involved in every stage of the project from Conceptualizing to Planning.
HatiCon provides customized solutions that are tailor made to a particular project and also
a range of standard kits
Verifiable structural calculations are provided for each project
The components are pre-assembled and delivered to site
HatiCon also extends inputs for assembly.
REFERENCE
10
Capacity - 129.6 kW
Location – Vadodara, Gujarat
Type of Module – Renesola 300 Wp
Type of System – Rail Based
Type of Loading – On the Purlins
REFERENCE
11
Capacity – 18 kW
Location – Dadri, UP
Type of Module – Vikram Solar 205 Wp
Type of System – RCC Roof System
Type of Loading – On Concrete Foundation
REFERENCE
12
Capacity – 850 kWp
Location – Koface Arena, Germany
Type of Module – Thin Film
System Type – Rail Based System
REFERENCE
13
Capacity – 12.5 MWp
Location – Milford, USA
Type of Module – PV – 300 Wp
Type of System – Free Field
Array – 4*6
SAPA GROUP
14
INTRODUCTION
15
Sapa AS is a 50/50 joint venture owned equally by Orkla ASA and Hydro ASA and is
headquartered at Oslo, Norway.
Our purpose as a company is to shape a sustainable future through innovative
aluminium solutions.
Sapa, through its global reach and local presence, is providing aluminium solutions like
extrusions, building systems and precision tubing.
Presence in more than 40countries
100+ production units
5 business areas
NOK ~43 billion sales*
World leaderin aluminium solutions
23,000employees*
SAPA IN FIGURES
* 2012 PRO-FORMA
16
SAPA EXTRUSION INDIA
17
INTRODUCTION
18
Sapa Extrusion India Pvt Ltd is headquartered at Bangalore, India.
Integrated manufacturing facility including Extrusion, Surface treatment, Fabrication and
Assembly situated at Kuppam (120 kms from Bangalore on Bangalore-Chennai highway)
SAPA EXTRUSION INDIA
A TRULY INTEGRATED FACILITY AT KUPPAM
19
Two state of the art 8” extrusion presses with a combined capacity
of 20,000 MT per annum
First company to install BICS system in India to provide complete
control of mechanical properties
The plant has in house capability to provide a variety of surface finishes:
Anodizing (To improve corrosion resistance)
Powder Coating & Painting (For decorative finishes in virtually any
colour)
Sapa India strives to be a solution provider
In order to provide customers with end to end solutions, Sapa has
invested in various fabrication operations such as cutting, bending,
punching, milling, machining, drilling etc
EXCELLENCE DELIVERED
20
Extensive process controls to ensure
error free production
Infra Red Thermal Cameras
Ascona Profile Measuring System
to check for dimensional accuracy
Downtime Monitoring system to
improve productivity
Co-Ordinate Measuring Machine to
check accuracy of fabricated
components
Use of 100% imported, virgin,
homogenized billets ensure quality
aluminium solutions
ISO 9001:200 Certified Company
Only plant in India to have
QUALICOAT & QUALANOD
certification for excellence in
Surface Treatment
SAPA CATERS TO A DIVERSE & COMPLEX PORTFOLIO
OF PRODUCTS
21
Electronics Textile Machinery Solar Motor Bodies
Automotive Mass Transportation High End Building Systems
ALUMINIUM SOLUTIONS - SOLAR INDUSTRY
Solar Module Frames Solar Mounting Systems Heat Sinks for Batteries
22
OUR EXPERIENCE IN THE SOLAR INDUSTRY
23
Sapa India has been working with various firms in the solar space since its inception
Sapa has primarily been catering to two segments of the solar industry:
Frames for solar modules
Mounting systems for solar installation
Sapa India began its fabrication setup to manufacture frames for the solar industry
Sapa has a unique advantage in this industry as all three process required for solar frames
manufacturing is available under one roof:
Extrusion
Anodizing (Silver, Black, Matt Finish through Acid Etching)
Fabrication
Apart from supplying to various module manufacturers in India, Sapa also exports frames to
module manufacturers in North America
OUR UNIQUE OFFERING
24
Global
Expertise
State of the
art
Manufacturing
Facility
Experienced
Design Team
Dedicated
Solar Team
Extensive
Sales
Network
25

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HatiCon - Sapa India Presentation

  • 2. INTRODUCING HATICON GMBH 2 HatiCon is the world leader in the design and manufacture of aluminium based mounting systems Installed more than 6GW of solar projects worldwide Founded in Germany in 2006 100% owned subsidiary of Mounting Systems, Gmbh Registered offices in Guterfelde, Germany and California, USA
  • 3. PRODUCT ADVANTAGE 3 Components that facilitate quick assembly & easy installation Patented ‘Click and Clamp’ Technology Height-adjustable clamps Ready-to-install components Premium grade aluminium for all components & stainless steel for posts and screws. All sizes of modules can be installed Adaptable for both Crystalline & Thin Film modules Customizable for Landscape & Portrait orientation For all wind & snow load zones
  • 4. HATICON PRODUCT RANGE 4 FREE FIELD MOUNT SYSTEMS FLAT ROOF MOUNT SYSTEMS INDUSTRIAL ROOF MOUNT SYSTEMS PITCHED ROOF MOUNT SYSTEMS
  • 5. FREE FIELD MOUNTING SYSTEMS 5 Many different founding variations with adjustable tilt. Suitable for each ground type through different bearing blocks. Individually adjustable.
  • 6. FLAT ROOF MOUNTING SYSTEM 6 For all types of flat roofs Triangles available with adjustable tilt (10-45 degrees) Various Flexible roof connections available.
  • 7. METAL ROOF MOUNTING SYSTEM 7 Adaptable for all types of industrial & commercial roofs Light and pre-assembled mounting rails and brackets which minimizes use of metal
  • 8. METAL ROOF – RAIL BASED SYSTEM 8 Advantages – Direct Loading on the Purlin through angle bracket and self-drilling screws. EPDM washer around drilled hole prevents possible leakage Can withstand wind speeds upto 200 km/hr. Angle Bracket Assembly shown in the below video.
  • 9. EXTENDED EXPERTISE 9 HatiCon gets involved in every stage of the project from Conceptualizing to Planning. HatiCon provides customized solutions that are tailor made to a particular project and also a range of standard kits Verifiable structural calculations are provided for each project The components are pre-assembled and delivered to site HatiCon also extends inputs for assembly.
  • 10. REFERENCE 10 Capacity - 129.6 kW Location – Vadodara, Gujarat Type of Module – Renesola 300 Wp Type of System – Rail Based Type of Loading – On the Purlins
  • 11. REFERENCE 11 Capacity – 18 kW Location – Dadri, UP Type of Module – Vikram Solar 205 Wp Type of System – RCC Roof System Type of Loading – On Concrete Foundation
  • 12. REFERENCE 12 Capacity – 850 kWp Location – Koface Arena, Germany Type of Module – Thin Film System Type – Rail Based System
  • 13. REFERENCE 13 Capacity – 12.5 MWp Location – Milford, USA Type of Module – PV – 300 Wp Type of System – Free Field Array – 4*6
  • 15. INTRODUCTION 15 Sapa AS is a 50/50 joint venture owned equally by Orkla ASA and Hydro ASA and is headquartered at Oslo, Norway. Our purpose as a company is to shape a sustainable future through innovative aluminium solutions. Sapa, through its global reach and local presence, is providing aluminium solutions like extrusions, building systems and precision tubing.
  • 16. Presence in more than 40countries 100+ production units 5 business areas NOK ~43 billion sales* World leaderin aluminium solutions 23,000employees* SAPA IN FIGURES * 2012 PRO-FORMA 16
  • 18. INTRODUCTION 18 Sapa Extrusion India Pvt Ltd is headquartered at Bangalore, India. Integrated manufacturing facility including Extrusion, Surface treatment, Fabrication and Assembly situated at Kuppam (120 kms from Bangalore on Bangalore-Chennai highway)
  • 19. SAPA EXTRUSION INDIA A TRULY INTEGRATED FACILITY AT KUPPAM 19 Two state of the art 8” extrusion presses with a combined capacity of 20,000 MT per annum First company to install BICS system in India to provide complete control of mechanical properties The plant has in house capability to provide a variety of surface finishes: Anodizing (To improve corrosion resistance) Powder Coating & Painting (For decorative finishes in virtually any colour) Sapa India strives to be a solution provider In order to provide customers with end to end solutions, Sapa has invested in various fabrication operations such as cutting, bending, punching, milling, machining, drilling etc
  • 20. EXCELLENCE DELIVERED 20 Extensive process controls to ensure error free production Infra Red Thermal Cameras Ascona Profile Measuring System to check for dimensional accuracy Downtime Monitoring system to improve productivity Co-Ordinate Measuring Machine to check accuracy of fabricated components Use of 100% imported, virgin, homogenized billets ensure quality aluminium solutions ISO 9001:200 Certified Company Only plant in India to have QUALICOAT & QUALANOD certification for excellence in Surface Treatment
  • 21. SAPA CATERS TO A DIVERSE & COMPLEX PORTFOLIO OF PRODUCTS 21 Electronics Textile Machinery Solar Motor Bodies Automotive Mass Transportation High End Building Systems
  • 22. ALUMINIUM SOLUTIONS - SOLAR INDUSTRY Solar Module Frames Solar Mounting Systems Heat Sinks for Batteries 22
  • 23. OUR EXPERIENCE IN THE SOLAR INDUSTRY 23 Sapa India has been working with various firms in the solar space since its inception Sapa has primarily been catering to two segments of the solar industry: Frames for solar modules Mounting systems for solar installation Sapa India began its fabrication setup to manufacture frames for the solar industry Sapa has a unique advantage in this industry as all three process required for solar frames manufacturing is available under one roof: Extrusion Anodizing (Silver, Black, Matt Finish through Acid Etching) Fabrication Apart from supplying to various module manufacturers in India, Sapa also exports frames to module manufacturers in North America
  • 24. OUR UNIQUE OFFERING 24 Global Expertise State of the art Manufacturing Facility Experienced Design Team Dedicated Solar Team Extensive Sales Network
  • 25. 25