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Reducing costs
       in the Training of
  Maintenance and Operations
           Personnel
        in Wind Farms


www.acm-sl.com
Costs reduction
   Costs reduction comes from the use of state of the art
   simulators specialized for Wind Turbine and for Wind Farm’s
   SCADAs and elearning material (tutorials).

   With these simulators we can teach the behaviour of each
   subsystem in the Wind Turbine and SCADA, and we can
   reproduce their evolution under real conditions, such as:
   • Extreme winds
   • WindGusts
   • Failures in the hydraulics systems
   • Failures in the yawing system
   • Failures in the grid
   • High temperatures
   • Overrun of the Drive Train
   • Etc


www.acm-sl.com
Sources of Costs reduction

    Costs reduction can be realized:
    • As a reduction in the overall training time
    • From a comprehensive understanding of the problems
       that may arise
    • Actual training on the “messages” and “commands” of
       the Wind Turbine’s Controller



  Our simulators can be a value-added tool for training with
  real components when used both previously and after that
  training.




www.acm-sl.com
Description
    A Wind Turbine is a electrical plant in itself.
    Its Maintenance and Operation require a number of expertises:

           1. Mechanical;
           2. Aerodynamic;
           3. Hydraulic;
           4. Electricity;
           5. Electronics;
           6. Information Technology;
           7. Most of the maintenance works must be done up in
              the nacelle.




www.acm-sl.com
Description
  The functionalities in the Control Center of a Wind Farm
     implements:
         1. The Control of the Wind Turbines in the Farm (the actual
             production facilities)
         2. Taking into account :
             1. The maintenance policies for the Wind Turbines and
                 additional equipment (substation, etc)
             2. The relationship with the customers and regulatory
                 agencies.

  Therefore the personal operating these Control Centers must have
     experience with:
  1. The structure, working operation and specific requirements for
     each type of wind turbine in the Farm.
  2. The additional elements of the Farm: substation, STATCOM’s,
     etc.
  3. The logistics implied by the maintenance policies.
  4. The contractual agreements with the customers and regulations
     in place.



www.acm-sl.com
ACM SL’s WindFarmSimulator address these
  training needs using:
• Specialized Simulators
• eLearning material (Tutorials)

Our Simulators are:
  •    Based on realistic simulation of each
      subsystem in the Wind Turbine
  •    Aimed to show the behavior of each
      subsystem and the whole system
  •    Using photorealistic user interfaces


www.acm-sl.com
Photorealistic user interface




www.acm-sl.com
Photorealistic user interface




www.acm-sl.com
Photorealistic user interface




www.acm-sl.com
SCADA user interface




www.acm-sl.com
Target Personnel
   Our material is targeted to train Maintenance and Operations
   of Wind Turbines and Wind Farm’s SCADA systems.
   Therefore the required technical background are:

   For the Maintenance of Wind Turbines:
   ● Basic Electricity
   ● Basic Hydraulics

   For the Wind Farm's SCADA Operations:
   ● Operative of Wind Turbines
   ● Maintenance concepts




www.acm-sl.com
Some characteristics
 With the Simulator for Wind Turbines the trainees learn:
     • Which are the subsystems inside a Wind Turbine
     • How is the behaviour of each subsystem
     • Effect of each parameter on each subsystem
     • Evolution of internal signals
     • Messages issued by the Controller upon record of
        incidences.
     • Troubleshoot a number of common problems (pitch
        unadjustment, losses in the hydraulic system, problems in
        the yawing system, problems with the anemometer, etc)




www.acm-sl.com
Specialized Parameters for each
subsystem




www.acm-sl.com
Some characteristics of our Simulators
  ACM SL has developed a framework (LdP) and a
    methodology specific for this market:

  • Based on Wired Configurations : the components of a given
    configuration are “wired” together (as an electric panel). As a result it is possible,
    while in execution, to “cut” a connection. I.e. it is possible to cut the wire
    connecting the Controller’s Pitch command value and the Nacelle Pitch Mover’s
    input to see the reaction of a “real” cable problem.

  • Clear separation between the Human Machine Interface and
    the behavior of each subsystem




www.acm-sl.com
On-line editable interconnections
between software modules




www.acm-sl.com
www.acm-sl.com
www.acm-sl.com

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Acm training for maintenance and operation personnel in wind farms

  • 1. Reducing costs in the Training of Maintenance and Operations Personnel in Wind Farms www.acm-sl.com
  • 2. Costs reduction Costs reduction comes from the use of state of the art simulators specialized for Wind Turbine and for Wind Farm’s SCADAs and elearning material (tutorials). With these simulators we can teach the behaviour of each subsystem in the Wind Turbine and SCADA, and we can reproduce their evolution under real conditions, such as: • Extreme winds • WindGusts • Failures in the hydraulics systems • Failures in the yawing system • Failures in the grid • High temperatures • Overrun of the Drive Train • Etc www.acm-sl.com
  • 3. Sources of Costs reduction Costs reduction can be realized: • As a reduction in the overall training time • From a comprehensive understanding of the problems that may arise • Actual training on the “messages” and “commands” of the Wind Turbine’s Controller Our simulators can be a value-added tool for training with real components when used both previously and after that training. www.acm-sl.com
  • 4. Description A Wind Turbine is a electrical plant in itself. Its Maintenance and Operation require a number of expertises: 1. Mechanical; 2. Aerodynamic; 3. Hydraulic; 4. Electricity; 5. Electronics; 6. Information Technology; 7. Most of the maintenance works must be done up in the nacelle. www.acm-sl.com
  • 5. Description The functionalities in the Control Center of a Wind Farm implements: 1. The Control of the Wind Turbines in the Farm (the actual production facilities) 2. Taking into account : 1. The maintenance policies for the Wind Turbines and additional equipment (substation, etc) 2. The relationship with the customers and regulatory agencies. Therefore the personal operating these Control Centers must have experience with: 1. The structure, working operation and specific requirements for each type of wind turbine in the Farm. 2. The additional elements of the Farm: substation, STATCOM’s, etc. 3. The logistics implied by the maintenance policies. 4. The contractual agreements with the customers and regulations in place. www.acm-sl.com
  • 6. ACM SL’s WindFarmSimulator address these training needs using: • Specialized Simulators • eLearning material (Tutorials) Our Simulators are: • Based on realistic simulation of each subsystem in the Wind Turbine • Aimed to show the behavior of each subsystem and the whole system • Using photorealistic user interfaces www.acm-sl.com
  • 11. Target Personnel Our material is targeted to train Maintenance and Operations of Wind Turbines and Wind Farm’s SCADA systems. Therefore the required technical background are: For the Maintenance of Wind Turbines: ● Basic Electricity ● Basic Hydraulics For the Wind Farm's SCADA Operations: ● Operative of Wind Turbines ● Maintenance concepts www.acm-sl.com
  • 12. Some characteristics With the Simulator for Wind Turbines the trainees learn: • Which are the subsystems inside a Wind Turbine • How is the behaviour of each subsystem • Effect of each parameter on each subsystem • Evolution of internal signals • Messages issued by the Controller upon record of incidences. • Troubleshoot a number of common problems (pitch unadjustment, losses in the hydraulic system, problems in the yawing system, problems with the anemometer, etc) www.acm-sl.com
  • 13. Specialized Parameters for each subsystem www.acm-sl.com
  • 14. Some characteristics of our Simulators ACM SL has developed a framework (LdP) and a methodology specific for this market: • Based on Wired Configurations : the components of a given configuration are “wired” together (as an electric panel). As a result it is possible, while in execution, to “cut” a connection. I.e. it is possible to cut the wire connecting the Controller’s Pitch command value and the Nacelle Pitch Mover’s input to see the reaction of a “real” cable problem. • Clear separation between the Human Machine Interface and the behavior of each subsystem www.acm-sl.com
  • 15. On-line editable interconnections between software modules www.acm-sl.com