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SINCE 1988
A vital support of your Cranes
Established Since 1988
Complete In-house Testing Facilities
Approved with various Govt. agencies
Computer Aided Design.
Compatible with all other makes.
AN ISO 9001-2008 Certified Company Since 2009.
Established Since 1988
Complete In-house Testing Facilities
Approved with various Govt. agencies
Computer Aided Design.
Compatible with all other makes.
AN ISO 9001-2008 Certified Company Since 2009.
Established Since 1988
Complete In-house Testing Facilities
Approved with various Govt. agencies
Computer Aided Design.
Compatible with all other makes.
AN ISO 9001-2008 Certified Company Since 2009.
CRANE CONTROL
EQU PMENTS
CRANE CONTROL
EQU PMENTS
We are a leading ISO 9001- 2008 CERTIFIED COMPANY established in the year 1988
manufacturing Control Gear Equipment, used in EOT Cranes , Cane Unloaders as well as
Grabbing Cranes etc. which include the following.
We are also manufacturing Starting / Slip Resistors used for starting high capacity Slip ring Motors in industries such as Sugar
Mills,RollingMillsetc.aswellasDynamicBrakingResistorsforACDrives.
Our USP has been to provide excellent service to both Crane manufacturers as well as users and most of the Crane
manufacturersare installing ourproductsasoriginalequipment.
OurproductsareapprovedinbothprivateaswellasGovernmentorganisations.
We are in fact also a regular supplier to various Electricity Boards ,Railway Workshops and other government
organisationsalloverIndiaandourmaterialisalsobeingexportedoutsideIndia.
Our products are designed, based on the respective Indian Standards and hence can be interchanged with other brands
provided of course if the other manufacturer has also followed the correct Indian Standards while designing and
manufacturing hisproduct.AlsoinourcompanywehaveanongoingprocessofR&DforimprovingtheQualityofourproducts.
Since we are regularly manufacturing the products at times we can even supply material at short notice there by reducing the
downtimeofthecustomer’ssystemduringmaintenanceorbrakedown.
Supplying equipment atshortnoticedoesnotmeanthattheequipmentdoesnotundergopropertests.
An in house testing facility and quality control department checks every product as per the relevant standards before it is
despatchedfromourworks.
In addition to the complete range of Control Gear Equipment and in keeping with our commitment to provide our customers
with the best possible services, we also supply SHROUDED BUS BAR CONDUCTORS as well as RADIO REMOTE
CONTROLS, so that at our factory where we have a single out let, we can provide our customer be it a Crane manufacturer or a
Craneuserthisuniqueservice:
An Introduction about us at
STARTING RESISTORS
DYNAMIC BRAKING RESISTORS
MASTER CONTROLLER
LEVER LIMIT SWITCH
ROTARY LIMIT SWITCH
CURRENT COLLECTORS
CABLE REELING DRUMS
CABLE TROLLEYS
- AUTO MATIC ROTOR STARTER PANEL
- PUNCHED GRID RESISTANCE BOXES
- S.S.WIRE GRID RESISTANCE BOXES
- ELECTRO HYDRAULIC THRUSTOR BRAKES
- ELECTRO HYDRAULIC THRUSTORS
- ELECTRO MAGNETIC BRAKES
- FLEXIBLE GEARED COUPLINGS
- ABB make V V V F DRIVES
“The availability of complete range of
Control Gear Products under one Roof”
Crane Control Equipments.
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ELECTRO HYDRAULIC THRUSTER BRAKES (MDT)
INTRODUCTION
Thruster brake is a device to retard the speed of moving
machinery and to stop it accurately to the desired position. The
braking force is applied to the brake shoes by a pre-stressed
compression spring.The shoes press on the rotating brake drum
retarding its speed, and finally stopping it. The releasing of the
brake and compressing of the spring is done by thruster. Other
release devices like pneumatic cylinder or manual release
arrangementscanbeofferedonrequest.
CONSTRUCTIONAND OPERATION
Thruster brake has a pair of cast iron shoes which are lined up
with friction pads. The shoes are hinged on main arm and side
armofthebrake.Eachofthemhaveahingepinfittedinthebase.
They are connected to each other on top by a tie rod, which is
hinged in the main arm and locked to the swivel block in the side
arm,byalocknut.
Acrankleverishingedonthemainarm.andtheotherendisfixed
to the top clevis of the thruster by a hinge pin. A brake spring, is
fixed on the main arm and is pre-loaded by a locknut on the lever,
The pre-tension in this spring decides the braking torque. The
thruster is fitted on the base by a hinge pin, When the thruster is
not energized, the brake shoes are pressed on the brake drum
fitted on the drive motor shaft and hold it under the effect of
braking force provided by the spring. In such condition, the brake
isapplied,andthedrumcannotrotate.
When the thruster motor is energized, the thrust provided by the
thruster lifts up the crank lever which move the arms and the
shoes away from the brake drum, there by releasing the braking
force. The spring is compressed and braking energy is stored for
thenextcycle.
FOUNDATION
To install the brake, the foundation must be made ready with
tapped holes of proper size as per the dimensions mentioned in
thedimensiontable.Caremustbetakentoensurethecenterline
of the brake coincides with the centerline of the brake drum and
also the level of mounting pads “h” is matching with the center
heightofthebrakedrum.
INSTALLING BRAKE IN POSITION :
To insert the brake in position the brake shoes are to be taken
apart to clear the drum diameter. To do this, slacken the setting
bolts and the tie-rod nuts in the side arm and pull it slightly. This
will increase the distance between the brake shoes and the
brake can now be inserted on the foundation bolts and the shoes
can be positioned on the brake drum. Re-tighten the setting bolt
andthetie-rodnuts.Tightenthemountingbolts.
INSTALLING THRUSTER ON BRAKE :
Thethrustertobefilledwithsufficientquantityofoilasmentioned
in the Thruster Table. To mount the thruster on the brake,
remove one side split pins on the thruster hinge pins of the brake
and the lever. Remove both pins and re-insert them after
positioning the thruster on the pin holes in the base and lever of
the brake, Replace both split pins, Check that the thruster
movement is unobstructed when the crank lever is pulled
manuallyandthethrustrodofthethrustermovesfreely.
Open the terminal box cover of the thruster and connect 3-
phase, 415 Volts power supply cables to the three terminals on
the terminal plate inside the terminal box. Terminate the earthing
lead on the earth terminal provided on the thruster or brake.
Replace the terminal box cover on the terminal box. The thruster
isreadyforoperation.
ALIGNINGAND SETTING OF BRAKE :
Next, align the brake shoes with the diameter and surface of the
brake drum and adjust the nuts on the tie-rod such that both
shoes grip the brake drum equally. Energize the power cables.
this will cause the thrust rod of the thruster to move up and the
brake is released as the shoes release the brake drum. Adjust
the gap between the drum and shoes to 0.3 to 0.5 , equally by
adjustingthesettingboltsonbotharms.
Forequalanduniformlinerwearitisnecessarytoensurethatthe
shoes and the arms move equally. This is done automatically by
theballononearmandamatchingveeontheotherarm.
DRUM
DIAMETER
BRAKING
TORQUE
100 mm (4”) x 18 kg
150 mm (6”) x 18 kg
160 mm (6”) x 18 kg
200 mm (8”) x 18 kg
200 mm (8”) x 34 kg
250 mm (10”) x 18 kg
250 mm (10”) x 34 kg
300 mm (12”) x 18 kg
300 mm (12”) x 34 kg
400 mm (16”) x 34 kg
400 mm (16”) x 68 kg
500 mm (20”) x 46 kg
500 mm (20”) x 68 kg
600 mm (24”) x 114 kg
06 kgm
09 kgm
09 kgm
020 kgm
032 kgm
035 kgm
042 kgm
042 kgm
062 kgm
090 kgm
170 kgm
190 kgm
290 kgm
580 kgm
Technical Data :
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A.C. Electromagnetic Brakes
INTRODUCTION
A.C. Drum Brakes are suitable for signal phase A.C. supply up
to 440V and are available for drum diameters of 100 mm to 375
mmandBrakingTorquesupto69kg-m.
CONSTRUCTIONAND WORKING :
The shoes are of graded cast iron. Other components are of
fabricated steel. The lever is hinged on the main arm. which is
connected to the side arm through a tie rod, and is stressed by a
pre-loaded compression spring. The compression of the spring
can be adjusted to set the braking torque to desired value. The
brake liners are of selected quality material and are riveted to the
shoes byaluminumrivets.
A.C. solenoid with laminated magnetic sheet steel houses a
copper magnetizing coil which is impregnated with Class F
materials. The plunger which is connected to the lever, is drawn
in to the coil, when it is energized with AC source. This loads the
spring and release the brakes shoes from the brake drum. When
the supply is cut off, the plunger is pulled out of the coil, and
spring force clamps the brake shoes on the brake drum and the
brakeisapplied.
FEATURES :
1. The brake is Fail-safe. The brake is applied in absence of
A.C.Current andisreleasedwhenthesupplyisrestored.
2. High quality brake lining material ensures consistent braking
torqueandreliableoperation.
3.Cleanenvironmentworkingandlessnoise.
4.Brakingtorquecanbeadjustedeasilyandquickly.
5.Easeofmaintenance.
Notes
1. Brake type EMS 4 denotes A.C. single phase 4’ drum diameter ( inch series )
2. Brake type EMS 100 denotes A.C. single phase 100 mm drum diameter ( metric series )
3. Brakes are made to suit the required Drum Diameter.
4. Coils are rated for operation on single phase, 400/ 440V, 50 cycles,
5. Coils can be supplies with ‘class B’ insulation.
6. Coil for higher ambient temperature upto 60°c can be offered on request,
7. Tolerance on indicated dimensions is± 2mm.
8. Higher braking torque can be adjusted for reduced CDF duty.
Dimensional Details
Brake
Type
EMS - 4” EMS - 100
EMS - 6” EMS - 150
EMS - 8” EMS - 200
EMS - 10” EMS - 250
EMS - 12” EMS - 300
EMS - 15” EMS - 380
Drum dia.
inch mm
Braking Torque
kg. M.
4
6
8
10
12
15
100
150
200
250
300
380
1.87
6.5
15
19.3
38.8
58.6
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Electro-Hydraulic Thrusters (ST)
ELECTRICAL SUPPLY :
Unless otherwise specified, all thrusters are suitable for
operation for 415 Volts,-phase, 50 Hz power supply. Thrusters
for other voltages up to 600 VAC, 3-phase can be supplied
againstspecificenquiries.
CONNECTIONS :
The Thrusters operate equally well in both directions of rotation.
Therefore, the three phase supply lines can be connected the
Thrusters in any R-Y-B phase sequence. Provide adequate
safetybackups.
OILREQUIREMENTS :
Thrusters are supplied without oil to avoid spillage during
transportation. They must be filled with sufficient quantity of oil
beforeinstallation.Forallmodelsofthrusters,itisrecommended
touseTransformerOilasspecifiedinBS:148.
Oilcapacityrequirementsarelistedinthetablebelow.
INSTALLATION OF THRUSTERS :
All Thrusters are suitable for vertical mounting only. After filling
the thruster with required quantity of oil, install it by using the
clevisandhingepinsprovided.Insertthelockingsplitpins.
Ensure that no excessive transverse forces are acting on the
thrust rod. Wipe out the dust, paint or oil deposits from the
operatingsectionofthethrustrodpinsbydryandcleancloth.
MAINTENANCE:
The Thrusters is designed for long trouble free service. The
motor windings are designed to meet contingencies, The
bearingsareadequatelysized.
Routine maintenance schedule includes checking the oil levels
and topping them if necessary. If oil contamination is detected,
drain it out completely and refill with fresh oil. Check and correct
theoilleakageifdetected.
DIMENSIONS
TYPE
RATED
THRUST
KGS. (N)
ST 520 18 (180) 51 51
76 76
127 127
ST 535 34 (340)
ST 545 45 (450)
ST 870 68 (680)
ST 8110 114 (1140)
ST 13200 225 (2250)
ST 13300 295 (2950)
OUTPUT
STROKE
MM.
INPUT
WATTS
90 349
444
508
660
150
180
200
250
420
580
A B C D E
159
171
216
254
19
22
25
32
25
29
32
38
F
13
14
16
19
G J K ML P Q
wt.
(kg.)
OIL
CAPACITY
LITERS
H
12.7 16 19 19
19.7 21 27 25
22.2 24 29 32
25.4 27 45 38
19
25
30
32 110 90 14
41 138 118 30
48 152 132 40
54 152 132 55
2.0
2.5
4.5
9.0
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D.C. ELECTRO - MAGNETIC BRAKES
INTRODUCTION
Mill duty D.C. Electro-Magnetic Brakes are suitable for 220
Volts D.C. supply and are available for a drum diameters from
100mm to 800mm D.C. Electro-Magnetic brakes are used to
retard or to stop moving loads or rotating masses and to
prevent damage to men and equipments.
FEATURES
1. Robustconstructionandsimpledesign.
2. Reliablebrakingaction.
3. Efficienttransmissionofforces.
4. Brakesshoesreplacementwithoutdismounting.
5. Easeofmaintenance.
6. Easeoftorqueadjustment.
AIR GAP
The brake is released by powerful, short stoke electromagnet.
The gap between the coil and the armature is to be maintained to
about 0.3 mm. Brake coil is encapsulated with epoxy resin and
is‘ClassF’insulation.
TECHNICALDATA
Classofinsulationofcoil-’F’
Maximumoperativevoltage-660V
Ratedsupply-220V,D.C.
SELECTIONOFBRAKESIZE
Braketorqueof180to250%ofmotorratedtorqueissufficientfor
normal applications like Cranes, Hoists and other material
handlingequipments,ForCT and LTdrives,braking torque of
180 to 150% of motor rated torque will ensure braking without
excessivenoiseandmechanicaljerk.
Ratedmotortorqueisgivenby
716.2xHP 9.75xKW
Mb=T= OR
RPM RPM
Where , KW or HP is motor rated power and RPM is motor
ratedspeedinrevolutionsperminute.
BRAKE
SIZE
DM400
DM500
DM600
DM700
DM800
DRUM
DIA.
mm
400
500
600
700
800
Brake
Torque
kg-m
120
190
355
575
910
RECTIFIER CONTROL FOR D. C. BRAKES
INTRODUCTION
The coils of DC Electromagnetic brakes need DC supply for
operation. DC rectifier panel converts AC mains supply to DC
output supply. Typical application examples are E.O.T. Cranes,
conveyors,rollingmillsetc.
RectifierPanelsaresuppliedwithdifferentcombinationsandcan
beofferedforfeedingsingleormultiplebrakecoils.
THE STANDARD PANELS
The standard Panels can be offered for
Single Brake operated individually. or
Two Brakes operated individually, or,
Two Brakes operated simultaneously.
CONSTRUCTION
BrakeRectifierPanelisafabricatedsheetenclosureandhastwo
sections, the top compartment is for resistor assembly and
bottom for controlling switch gear items like contractors, rectifier
bridges etc. The unit is designed for floor mounting. High quality
rectifier has sufficient capacity to sustain over-voltage and
current transients. Wound Resistors have Nichrome / Eureka
wires.TheContractorsandTimersareofsuitableratingsandare
fromreputedmanufacturers.
DEGREE OF PROTECTION
The standard enclosure for rectifier unit conforms to IP-54
degreeofprotectionasperIS:13947(PartI)-1993.
TheResistorunitisIP23.
FINISHING
Sheetsteelenclosuresaregivenmetaltreatmentprocessforde-
rusting. de-greasing, and phosphating prior to two coats of
syntheticenamelpaint.
VOLTAGE RATING
Input - 415V AC Output - 220V DC (With economic resistor)
ControlVoltage-110V,220V,240V,415VAC.
BRAKE
SIZE
DRUM
DIA.
mm
Brake
Torque
kg-m
DM 100
DM 150
DM 160
DM 200
DM 250
DM 300
DM 315
100
150
160
200
250
300
315
1.6
10.0
10.0
12.5
35
50
50
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RESISTANCE BOXES (WIRE GRID & PUNCH GRID)
INTRODUCTION
Resistance boxes are used to add resistance in an electric motor
circuit for modifying the performance characteristic of Slip Ring
Electric Motors of EOT Cranes, Rubber Mills, Steel Rolling Mills,
Cement Plants, Power Plants, Conveyors, Coke Oven, Blowers
etc. for speed control and developing starting torque with low
starting currents. They are also used as Dynamic Breaking
Resistor for V.V.V.F.A.C. Drives, electric loading of AC
Altimeters,DCGeneratorsandDynamometers.
Resistors are designed to meet requirements of both A.C.& D.C.
Application.
TYPE OF RESISTORS :
Thebasictypesofresistorsare:
1.StainlesssteelWireGridResistors
2.StainlessSteelPunchedGridResistors
3.FecralPunchedGridResisters
CURRENT RATINGS :
Resistors are manufactured for current ratings from 10 to 800
Amps. Continuous duty resistors of higher ratings are made by
usingtwo-ormoreparallelpaths.Resistorswithshorttimerating
up to 3000 Amps (or even higher), for neutral earthing are
possibleforsystemvoltageuptoandabove11KV.
STAINLESSSTEELWIREGRIDRESISTORS:
These resistors consist of stainless steel wires or strip in form of
grids. The current rating generally range from 7 Amps to 100
Amps for continuous duty applications with single or multiple
paths.
STAINLESS STEELGRID RESISTORS :
Punched steel grid resistors consist of grids punched from
corrosion resisting nickel chromium alloy sheet steels. The
punched steel grids are completely immune to shock & vibration.
They function reliably under the worst operating conditions and
are particularly suited for steel mill duty. These resistors are
available in wide range of current ratings from 8 Amps to 800
Ampsforcontinuousdutywithsingleormultipleparallelpaths.
FEATURES :
1.Enclosurematerial -GalvanizedSheetSteel(Hotdip)
2.Mounting -Floormounting
3.Degreeofprotection -IP-21/22/23.
4.CurrentRating(SSW-Grid) -7to100AmpsContinues.
5.CurrentRating(SSP-Grid) - 7to800Amps,Continues.
6.Cooling - AirCooled
0 0 0
7.Temperaturerise - 225 /250 /375 C
8.CableEntry -Bottom
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DIMENSION DETAILS OF RESISTANCE BOXES
S S WIRE GRID TYPE
S S PUNCHED GRID TYPE
DIMENSION DETAILS OF PUNCHED GRID TYPE RESISTANCE BOXES
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MASTER / CAM CONTROLLERS
INTRODUCTION
Master Controllers are used for remote operation of Contactors
in equipment such as E.O.T. Cranes & Rolling mills drives. The
Controllers are made in dust proof enclosure in IP-41 degree of
protection, up to 6 notches either side with maximum 24 contacts
asperdesiredsequence.
Spring return arrangement & Dead man’s handle arrangement
arealsoavailable.
GENERAL:
Master Controllers are of cam type where in contacts are
actuatedbyindividualcamsmountedonoperatedshaft.
TheShaftarecutaccordinglytothetypeofsequencerequiredby
thecustomers.
For this a blank sequence diagram can be provided by us to be
filledinbythecustomers.
CONSTRUCTION :
Master Controller is housed in enclosure and provided with an
easilyremovablecoverwithampleareaformaintenance
Thecamshaftismountedonbearingbushesonwallsofhousing
Thecamsaremadeofdelrinmaterialandfixedonsquare.
Body Material - Sheet Steel ( POWDER COATED)
Protection Degree - IP-41
Confirming to IS - 13947 (Part-1) 1993
Mounting Position - Horizontal / Vertical
Contact Material - Silver Cadmium
Rated Voltage Insulation - 500 V. A.C
Thermal Test Current - 10 Amps.
Cable entries - 2x20Ø 2x2Ø standard conduit
Frequency of operation - 1000 switching per hour
No. of contacts - 24 maximum
No. of steps - 6-0-6 maximum
Optional - Spring return / Deadman’s
Handle arrangement
TECHNICAL DATA :
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DUAL MASTER CONTROLLER
GENERAL
Dual Master Controller with one universal handle allows a crane
operator to control both Bridge & Trolley motions with one
handle. Simultaneous operation of Bridge & Trolley motions
provide for greater spotting accuracy and faster movement of
loads. The handle of joystick can be moved into any quadrant
and any position. Universal controllers are also used for hoist /
grab motion. Master controllers are coupled with universal joint
for operation of controller individually / jointly to get desired
motionoperation.
Note :
1) MasterControllerno.1operatesinthedirection-’a’&’b’2
2) MasterControllerno.2operatesinthedirection-’c’&’d’
3) Max.No.Ofcamspercontroller-16.
4) No.Ofcableentries a)dia.20-2nos.zz
b)dia.26-2nos.zz
TECHNICALDATA
Bodymaterial - MSSheet(PowderCoated)
Protectiondegree - IP-41
Contactsmaterial - SilverCadmium
Contacts - SingleBracket
Ratedvoltageinsulation - 500VoltsA.C.
Thermaltestcurrent - 10Amps.
Cableentries - 1x20,1x26standardconduit
NoofContacts - 16perController(max.)
Max.No.ofnotches - 6-0-6maximum
COMMON JOYSTICK
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WORM DRIVE LIMIT SWITCHES (FG MODEL)
APPLICATION :
These Limit Switches are designed and manufactured according
to safety standard and are suitable for use on reversing drives,
suchasHoists,Crane,Winches,RollingMills,CokeOvenetc.
DESIGN :
The driving motion is transmitted by Worm Gear. All Gears and
Hub are made of low wear thermoplastic. The rotational
movementsaretransmittedtoswitchesbyadjustablecams.
DRIVING CAMS :
Eachleverhasasinglemicromaticregisterscrew.
Body Material - Black GFN
Cover Material Yellow - Impact -Proof Thermo-plastic
Protection Degree - IP-55 (IS: 13947-(Part I)
Mounting Position - All Position Mounting
Gear ratios - 1:12.5, 1:25, 1:50, 1:100, 1:200 and 1:400
Drive - Worm Screw
Cable entries - Twin, 3/4 “BS conduit
Input speed - 1200 RPM, Maximum
Contacts Material - Double break, Silver Cadmium
Wire Connection - Screw terminal contact
Rated Voltage - up to 500 V ac
Thermal Test Current - 10 A
TECHNICAL DATE :
DIMENSION ‘H’ :
Ratio
Effective
Rotations
1:12.5
1:25
1:50
1:100
1:200
1:400
12
24.5
49
98
196
392
Useful
Rotations
4 Contacts
Model
11.6
23.2
46.5
93
185
372
2 Contacts
Model
FG-12.5P4
FG-25 P2
FG-50 P2
FG-100 P2
FG-200 P2
FG-400 P2
FG-12.5P4
FG-25 P4
FG-50 P4
FG-100 P4
FG-200 P4
FG-400 P4
Mechanical Data :
FOR 2 CONTACTS - 84mm.
4 CONTACTS- 104 mm.
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Effective
Rotation
Usefull
Rotation
Type
No of
Contacts
48 : 1 42 2GRLS/48/2SH40
Enclosure
ROTARY GEARED LIMIT SWITCHES (MODEL GRLS) IN SHEET METAL ENCLOSURE.
10
ROTARY GEARED LIMIT SWITCHES (MODEL GRLS) IN ALUMINIUM CASTING ENCLOSURE
ROTARY GEARED LIMIT SWITCHES (MODEL GRLS) IN CAST IRON BASE & SHEET METAL COVER
Rotary Geared Limit Switch (GRLS)
INTRODUCTION :
Rotary Geared Limit Switch GRLS is used to trip supply when the moving loads reach the extreme end positions of working zone.
These are available in IP - 41 enclosure The Contact Tips are of Silver Cadmium and designed for 40 amps rating.
OPERATION :
Two (or more) Contact Elements are operated by respective Rotating Cams, suitably adjusted on a Cam Shaft which rotates with
fixed speed ratio of the drive Motor Shaft. The Cams can be suitably positioned so that they trip motor supply and stop the motion
at the required point of travel.
APPLICATION :
Rotary Geared Limit Switches are suitable for use on reversing drives such as Hoists, Winches, Rolling Mills and various other
mechanisms used in Steel Plants such as Coke Oven, Feeding machinery etc.
Gear Ratio
Effective
Rotation
Usefull
Rotation
Type
No of
Contacts
48 : 1 42
2GRLS/48/2SH
40 Cast Iron Base
& Sheet Metal Cover
Enclosure
Sheet Metal or Al Casting
GRLS/48/4SH
GRLS/60/2SH
GRLS/60/4SH
GRLS/96/2SH
GRLS/96/4SH
96 : 1
60 : 1
84
52
80
50
4
4
2
2
4
Cast Iron Base
& Sheet Metal Cover
Cast Iron Base
& Sheet Metal Cover
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LEVER / COUNTER WEIGHT OPERATED LIMIT
SWITCHES
INTRODUCTION:
Lever Limit Switch type LLS/2SH/2 and Counter Weight
Limit Switch type CWLS/2SH/2 operates the control change-
over Contacts of motor of a moving equipment when a Cam
moving with loads actuates the Lever of limit switch. This turns
the cams on a square shaft and operates the NO / NC contact
elements.
OPERATION :
Two or more Contact Elements are operated by respective
rotating Cams, which are suitably fixed on a square Cam Shaft
0
turned by a lever or weight. The contacts operate at 14 from
centralneutralposition.
DESIGN :
The Sheet Steel body, Lever and Cover of the Limit Switch are
finishedbypowdercoatingtreatment.TheCamShaftismounted
inthehousingonmouldedNylonbushes(bearing)andarefixed
.WealsosupplyinAlluminiumBody.
OPERATING EXECUTIONS :
The operating mechanism can be offered in two executions:
1. ROLLER OPERATING A LEVER :
These Limit Switches are used for E.O.T. Cranes, Wagon
Shunting devices, Elevators, Travel mechanism or such linearly
moving mechanisms to prevent over-travel. The position of
operating lever is in up / down, and can be changed in steps of
0
90 atsite.
2. LEVERACTUATED BYADEAD WEIGHT :
These Limit Switches are used to prevent over hoist motion with
weight.Counterweightisprovidedinthiscase.Thesameislifted
withwireropetopreventoverhoistposition.
TECHNICAL DATA :
Body material powder coated sheet/ALBody
Degree of protection IP- 41
Mounting position floor mounting
Cable Entries Twin. 3/4’ BS conduit
No. of contact 2 / 3 / or 4
Wire Connection silver-cadmimum
Rated Voltage 500 V ac
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Handy / Compact Transmitter
Compatible with all CC models
User friendly, Easy to Install
Economical, Safe to operate
Easy to use, Safe to operate
Durability, Reliability
Flexible push button layout
Compact, Choice of colour
Designed as per requirement
RADIO REMOTE CONTROL
Rating : 60-400 Amps.
Rating : 100-315 Amps.
Rating : 60-150 Amps.
Rating : 500-1500 Amps.
Rating : 75-90 Amps.
INSULATED
CONDUCTOR
BAR
12
CRANE CONTROL
EQU PMENTS
CRANE CONTROL
EQU PMENTS
DBR MOULDED TYPE
PENDANT PUSH BUTTON
DIFFERTIAL LIMIT SWITCHES
DYNAMIC PUNCHED GRID TYPE
DUAL MASTER CONTROLLER
WORM DRIVE LIMIT SWITCH
RESISTANCE BOXES
MASTER / CAM CONTROLLER
CROSS BAR LIMIT SWITCHES
COUNTER WT. LIMIT SWITCHESLEVER LIMIT SWITCHROTARY GEARED LIMIT
A.C. ELECTROMAGNETIC BRAKESELECTRO-HYDRAULIC THRUSTERSELECTRO HYDRAULIC
THRUSTER BRAKES
An ISO 9001-2008
certified company
CRANE CONTROL EQUIPMENTSCRANE CONTROL EQUIPMENTS
CABLE REELING DRUMCABLE TROLLEYSFLEXIBLE TRAILING CABLE
DISC BRAKE
RADIO REMOTE CONTROL
D.C. ELECTRO - MAGNETIC BRAKES
SNATCH BLOCK
SHROUDED DSL
BRAKE DRUM COUPLING
RAIL CLAMPS
CURRENT COLLECTORS
FLEXIBLE GEARED COUPLING
F-66, Okhla Industrial Area, Phase-I
New Delhi - 110 020
Ph. : +91-11-26818401 to 404
Fax : +91-11-26818405

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Crane Control Equipments, New Delhi, Crane Spare Parts

  • 1. SINCE 1988 A vital support of your Cranes Established Since 1988 Complete In-house Testing Facilities Approved with various Govt. agencies Computer Aided Design. Compatible with all other makes. AN ISO 9001-2008 Certified Company Since 2009. Established Since 1988 Complete In-house Testing Facilities Approved with various Govt. agencies Computer Aided Design. Compatible with all other makes. AN ISO 9001-2008 Certified Company Since 2009. Established Since 1988 Complete In-house Testing Facilities Approved with various Govt. agencies Computer Aided Design. Compatible with all other makes. AN ISO 9001-2008 Certified Company Since 2009. CRANE CONTROL EQU PMENTS CRANE CONTROL EQU PMENTS
  • 2. We are a leading ISO 9001- 2008 CERTIFIED COMPANY established in the year 1988 manufacturing Control Gear Equipment, used in EOT Cranes , Cane Unloaders as well as Grabbing Cranes etc. which include the following. We are also manufacturing Starting / Slip Resistors used for starting high capacity Slip ring Motors in industries such as Sugar Mills,RollingMillsetc.aswellasDynamicBrakingResistorsforACDrives. Our USP has been to provide excellent service to both Crane manufacturers as well as users and most of the Crane manufacturersare installing ourproductsasoriginalequipment. OurproductsareapprovedinbothprivateaswellasGovernmentorganisations. We are in fact also a regular supplier to various Electricity Boards ,Railway Workshops and other government organisationsalloverIndiaandourmaterialisalsobeingexportedoutsideIndia. Our products are designed, based on the respective Indian Standards and hence can be interchanged with other brands provided of course if the other manufacturer has also followed the correct Indian Standards while designing and manufacturing hisproduct.AlsoinourcompanywehaveanongoingprocessofR&DforimprovingtheQualityofourproducts. Since we are regularly manufacturing the products at times we can even supply material at short notice there by reducing the downtimeofthecustomer’ssystemduringmaintenanceorbrakedown. Supplying equipment atshortnoticedoesnotmeanthattheequipmentdoesnotundergopropertests. An in house testing facility and quality control department checks every product as per the relevant standards before it is despatchedfromourworks. In addition to the complete range of Control Gear Equipment and in keeping with our commitment to provide our customers with the best possible services, we also supply SHROUDED BUS BAR CONDUCTORS as well as RADIO REMOTE CONTROLS, so that at our factory where we have a single out let, we can provide our customer be it a Crane manufacturer or a Craneuserthisuniqueservice: An Introduction about us at STARTING RESISTORS DYNAMIC BRAKING RESISTORS MASTER CONTROLLER LEVER LIMIT SWITCH ROTARY LIMIT SWITCH CURRENT COLLECTORS CABLE REELING DRUMS CABLE TROLLEYS - AUTO MATIC ROTOR STARTER PANEL - PUNCHED GRID RESISTANCE BOXES - S.S.WIRE GRID RESISTANCE BOXES - ELECTRO HYDRAULIC THRUSTOR BRAKES - ELECTRO HYDRAULIC THRUSTORS - ELECTRO MAGNETIC BRAKES - FLEXIBLE GEARED COUPLINGS - ABB make V V V F DRIVES “The availability of complete range of Control Gear Products under one Roof” Crane Control Equipments.
  • 3. CRANE CONTROL E UIPME TS Q N ELECTRO HYDRAULIC THRUSTER BRAKES (MDT) INTRODUCTION Thruster brake is a device to retard the speed of moving machinery and to stop it accurately to the desired position. The braking force is applied to the brake shoes by a pre-stressed compression spring.The shoes press on the rotating brake drum retarding its speed, and finally stopping it. The releasing of the brake and compressing of the spring is done by thruster. Other release devices like pneumatic cylinder or manual release arrangementscanbeofferedonrequest. CONSTRUCTIONAND OPERATION Thruster brake has a pair of cast iron shoes which are lined up with friction pads. The shoes are hinged on main arm and side armofthebrake.Eachofthemhaveahingepinfittedinthebase. They are connected to each other on top by a tie rod, which is hinged in the main arm and locked to the swivel block in the side arm,byalocknut. Acrankleverishingedonthemainarm.andtheotherendisfixed to the top clevis of the thruster by a hinge pin. A brake spring, is fixed on the main arm and is pre-loaded by a locknut on the lever, The pre-tension in this spring decides the braking torque. The thruster is fitted on the base by a hinge pin, When the thruster is not energized, the brake shoes are pressed on the brake drum fitted on the drive motor shaft and hold it under the effect of braking force provided by the spring. In such condition, the brake isapplied,andthedrumcannotrotate. When the thruster motor is energized, the thrust provided by the thruster lifts up the crank lever which move the arms and the shoes away from the brake drum, there by releasing the braking force. The spring is compressed and braking energy is stored for thenextcycle. FOUNDATION To install the brake, the foundation must be made ready with tapped holes of proper size as per the dimensions mentioned in thedimensiontable.Caremustbetakentoensurethecenterline of the brake coincides with the centerline of the brake drum and also the level of mounting pads “h” is matching with the center heightofthebrakedrum. INSTALLING BRAKE IN POSITION : To insert the brake in position the brake shoes are to be taken apart to clear the drum diameter. To do this, slacken the setting bolts and the tie-rod nuts in the side arm and pull it slightly. This will increase the distance between the brake shoes and the brake can now be inserted on the foundation bolts and the shoes can be positioned on the brake drum. Re-tighten the setting bolt andthetie-rodnuts.Tightenthemountingbolts. INSTALLING THRUSTER ON BRAKE : Thethrustertobefilledwithsufficientquantityofoilasmentioned in the Thruster Table. To mount the thruster on the brake, remove one side split pins on the thruster hinge pins of the brake and the lever. Remove both pins and re-insert them after positioning the thruster on the pin holes in the base and lever of the brake, Replace both split pins, Check that the thruster movement is unobstructed when the crank lever is pulled manuallyandthethrustrodofthethrustermovesfreely. Open the terminal box cover of the thruster and connect 3- phase, 415 Volts power supply cables to the three terminals on the terminal plate inside the terminal box. Terminate the earthing lead on the earth terminal provided on the thruster or brake. Replace the terminal box cover on the terminal box. The thruster isreadyforoperation. ALIGNINGAND SETTING OF BRAKE : Next, align the brake shoes with the diameter and surface of the brake drum and adjust the nuts on the tie-rod such that both shoes grip the brake drum equally. Energize the power cables. this will cause the thrust rod of the thruster to move up and the brake is released as the shoes release the brake drum. Adjust the gap between the drum and shoes to 0.3 to 0.5 , equally by adjustingthesettingboltsonbotharms. Forequalanduniformlinerwearitisnecessarytoensurethatthe shoes and the arms move equally. This is done automatically by theballononearmandamatchingveeontheotherarm. DRUM DIAMETER BRAKING TORQUE 100 mm (4”) x 18 kg 150 mm (6”) x 18 kg 160 mm (6”) x 18 kg 200 mm (8”) x 18 kg 200 mm (8”) x 34 kg 250 mm (10”) x 18 kg 250 mm (10”) x 34 kg 300 mm (12”) x 18 kg 300 mm (12”) x 34 kg 400 mm (16”) x 34 kg 400 mm (16”) x 68 kg 500 mm (20”) x 46 kg 500 mm (20”) x 68 kg 600 mm (24”) x 114 kg 06 kgm 09 kgm 09 kgm 020 kgm 032 kgm 035 kgm 042 kgm 042 kgm 062 kgm 090 kgm 170 kgm 190 kgm 290 kgm 580 kgm Technical Data : 1
  • 4. CRANE CONTROL E UIPME TS Q N A.C. Electromagnetic Brakes INTRODUCTION A.C. Drum Brakes are suitable for signal phase A.C. supply up to 440V and are available for drum diameters of 100 mm to 375 mmandBrakingTorquesupto69kg-m. CONSTRUCTIONAND WORKING : The shoes are of graded cast iron. Other components are of fabricated steel. The lever is hinged on the main arm. which is connected to the side arm through a tie rod, and is stressed by a pre-loaded compression spring. The compression of the spring can be adjusted to set the braking torque to desired value. The brake liners are of selected quality material and are riveted to the shoes byaluminumrivets. A.C. solenoid with laminated magnetic sheet steel houses a copper magnetizing coil which is impregnated with Class F materials. The plunger which is connected to the lever, is drawn in to the coil, when it is energized with AC source. This loads the spring and release the brakes shoes from the brake drum. When the supply is cut off, the plunger is pulled out of the coil, and spring force clamps the brake shoes on the brake drum and the brakeisapplied. FEATURES : 1. The brake is Fail-safe. The brake is applied in absence of A.C.Current andisreleasedwhenthesupplyisrestored. 2. High quality brake lining material ensures consistent braking torqueandreliableoperation. 3.Cleanenvironmentworkingandlessnoise. 4.Brakingtorquecanbeadjustedeasilyandquickly. 5.Easeofmaintenance. Notes 1. Brake type EMS 4 denotes A.C. single phase 4’ drum diameter ( inch series ) 2. Brake type EMS 100 denotes A.C. single phase 100 mm drum diameter ( metric series ) 3. Brakes are made to suit the required Drum Diameter. 4. Coils are rated for operation on single phase, 400/ 440V, 50 cycles, 5. Coils can be supplies with ‘class B’ insulation. 6. Coil for higher ambient temperature upto 60°c can be offered on request, 7. Tolerance on indicated dimensions is± 2mm. 8. Higher braking torque can be adjusted for reduced CDF duty. Dimensional Details Brake Type EMS - 4” EMS - 100 EMS - 6” EMS - 150 EMS - 8” EMS - 200 EMS - 10” EMS - 250 EMS - 12” EMS - 300 EMS - 15” EMS - 380 Drum dia. inch mm Braking Torque kg. M. 4 6 8 10 12 15 100 150 200 250 300 380 1.87 6.5 15 19.3 38.8 58.6 2 ADJUSTING BOLT
  • 5. CRANE CONTROL E UIPME TS Q N Electro-Hydraulic Thrusters (ST) ELECTRICAL SUPPLY : Unless otherwise specified, all thrusters are suitable for operation for 415 Volts,-phase, 50 Hz power supply. Thrusters for other voltages up to 600 VAC, 3-phase can be supplied againstspecificenquiries. CONNECTIONS : The Thrusters operate equally well in both directions of rotation. Therefore, the three phase supply lines can be connected the Thrusters in any R-Y-B phase sequence. Provide adequate safetybackups. OILREQUIREMENTS : Thrusters are supplied without oil to avoid spillage during transportation. They must be filled with sufficient quantity of oil beforeinstallation.Forallmodelsofthrusters,itisrecommended touseTransformerOilasspecifiedinBS:148. Oilcapacityrequirementsarelistedinthetablebelow. INSTALLATION OF THRUSTERS : All Thrusters are suitable for vertical mounting only. After filling the thruster with required quantity of oil, install it by using the clevisandhingepinsprovided.Insertthelockingsplitpins. Ensure that no excessive transverse forces are acting on the thrust rod. Wipe out the dust, paint or oil deposits from the operatingsectionofthethrustrodpinsbydryandcleancloth. MAINTENANCE: The Thrusters is designed for long trouble free service. The motor windings are designed to meet contingencies, The bearingsareadequatelysized. Routine maintenance schedule includes checking the oil levels and topping them if necessary. If oil contamination is detected, drain it out completely and refill with fresh oil. Check and correct theoilleakageifdetected. DIMENSIONS TYPE RATED THRUST KGS. (N) ST 520 18 (180) 51 51 76 76 127 127 ST 535 34 (340) ST 545 45 (450) ST 870 68 (680) ST 8110 114 (1140) ST 13200 225 (2250) ST 13300 295 (2950) OUTPUT STROKE MM. INPUT WATTS 90 349 444 508 660 150 180 200 250 420 580 A B C D E 159 171 216 254 19 22 25 32 25 29 32 38 F 13 14 16 19 G J K ML P Q wt. (kg.) OIL CAPACITY LITERS H 12.7 16 19 19 19.7 21 27 25 22.2 24 29 32 25.4 27 45 38 19 25 30 32 110 90 14 41 138 118 30 48 152 132 40 54 152 132 55 2.0 2.5 4.5 9.0 3
  • 6. R N C A E CONTROL E U E Q IPM NTS D.C. ELECTRO - MAGNETIC BRAKES INTRODUCTION Mill duty D.C. Electro-Magnetic Brakes are suitable for 220 Volts D.C. supply and are available for a drum diameters from 100mm to 800mm D.C. Electro-Magnetic brakes are used to retard or to stop moving loads or rotating masses and to prevent damage to men and equipments. FEATURES 1. Robustconstructionandsimpledesign. 2. Reliablebrakingaction. 3. Efficienttransmissionofforces. 4. Brakesshoesreplacementwithoutdismounting. 5. Easeofmaintenance. 6. Easeoftorqueadjustment. AIR GAP The brake is released by powerful, short stoke electromagnet. The gap between the coil and the armature is to be maintained to about 0.3 mm. Brake coil is encapsulated with epoxy resin and is‘ClassF’insulation. TECHNICALDATA Classofinsulationofcoil-’F’ Maximumoperativevoltage-660V Ratedsupply-220V,D.C. SELECTIONOFBRAKESIZE Braketorqueof180to250%ofmotorratedtorqueissufficientfor normal applications like Cranes, Hoists and other material handlingequipments,ForCT and LTdrives,braking torque of 180 to 150% of motor rated torque will ensure braking without excessivenoiseandmechanicaljerk. Ratedmotortorqueisgivenby 716.2xHP 9.75xKW Mb=T= OR RPM RPM Where , KW or HP is motor rated power and RPM is motor ratedspeedinrevolutionsperminute. BRAKE SIZE DM400 DM500 DM600 DM700 DM800 DRUM DIA. mm 400 500 600 700 800 Brake Torque kg-m 120 190 355 575 910 RECTIFIER CONTROL FOR D. C. BRAKES INTRODUCTION The coils of DC Electromagnetic brakes need DC supply for operation. DC rectifier panel converts AC mains supply to DC output supply. Typical application examples are E.O.T. Cranes, conveyors,rollingmillsetc. RectifierPanelsaresuppliedwithdifferentcombinationsandcan beofferedforfeedingsingleormultiplebrakecoils. THE STANDARD PANELS The standard Panels can be offered for Single Brake operated individually. or Two Brakes operated individually, or, Two Brakes operated simultaneously. CONSTRUCTION BrakeRectifierPanelisafabricatedsheetenclosureandhastwo sections, the top compartment is for resistor assembly and bottom for controlling switch gear items like contractors, rectifier bridges etc. The unit is designed for floor mounting. High quality rectifier has sufficient capacity to sustain over-voltage and current transients. Wound Resistors have Nichrome / Eureka wires.TheContractorsandTimersareofsuitableratingsandare fromreputedmanufacturers. DEGREE OF PROTECTION The standard enclosure for rectifier unit conforms to IP-54 degreeofprotectionasperIS:13947(PartI)-1993. TheResistorunitisIP23. FINISHING Sheetsteelenclosuresaregivenmetaltreatmentprocessforde- rusting. de-greasing, and phosphating prior to two coats of syntheticenamelpaint. VOLTAGE RATING Input - 415V AC Output - 220V DC (With economic resistor) ControlVoltage-110V,220V,240V,415VAC. BRAKE SIZE DRUM DIA. mm Brake Torque kg-m DM 100 DM 150 DM 160 DM 200 DM 250 DM 300 DM 315 100 150 160 200 250 300 315 1.6 10.0 10.0 12.5 35 50 50 4
  • 7. R N C A E CONTROL E U E Q IPM NTS RESISTANCE BOXES (WIRE GRID & PUNCH GRID) INTRODUCTION Resistance boxes are used to add resistance in an electric motor circuit for modifying the performance characteristic of Slip Ring Electric Motors of EOT Cranes, Rubber Mills, Steel Rolling Mills, Cement Plants, Power Plants, Conveyors, Coke Oven, Blowers etc. for speed control and developing starting torque with low starting currents. They are also used as Dynamic Breaking Resistor for V.V.V.F.A.C. Drives, electric loading of AC Altimeters,DCGeneratorsandDynamometers. Resistors are designed to meet requirements of both A.C.& D.C. Application. TYPE OF RESISTORS : Thebasictypesofresistorsare: 1.StainlesssteelWireGridResistors 2.StainlessSteelPunchedGridResistors 3.FecralPunchedGridResisters CURRENT RATINGS : Resistors are manufactured for current ratings from 10 to 800 Amps. Continuous duty resistors of higher ratings are made by usingtwo-ormoreparallelpaths.Resistorswithshorttimerating up to 3000 Amps (or even higher), for neutral earthing are possibleforsystemvoltageuptoandabove11KV. STAINLESSSTEELWIREGRIDRESISTORS: These resistors consist of stainless steel wires or strip in form of grids. The current rating generally range from 7 Amps to 100 Amps for continuous duty applications with single or multiple paths. STAINLESS STEELGRID RESISTORS : Punched steel grid resistors consist of grids punched from corrosion resisting nickel chromium alloy sheet steels. The punched steel grids are completely immune to shock & vibration. They function reliably under the worst operating conditions and are particularly suited for steel mill duty. These resistors are available in wide range of current ratings from 8 Amps to 800 Ampsforcontinuousdutywithsingleormultipleparallelpaths. FEATURES : 1.Enclosurematerial -GalvanizedSheetSteel(Hotdip) 2.Mounting -Floormounting 3.Degreeofprotection -IP-21/22/23. 4.CurrentRating(SSW-Grid) -7to100AmpsContinues. 5.CurrentRating(SSP-Grid) - 7to800Amps,Continues. 6.Cooling - AirCooled 0 0 0 7.Temperaturerise - 225 /250 /375 C 8.CableEntry -Bottom 5
  • 8. R N C A E CONTROL E U E Q IPM NTS DIMENSION DETAILS OF RESISTANCE BOXES S S WIRE GRID TYPE S S PUNCHED GRID TYPE DIMENSION DETAILS OF PUNCHED GRID TYPE RESISTANCE BOXES 6
  • 9. RANE C C NO TROL E U P E T Q I M N S MASTER / CAM CONTROLLERS INTRODUCTION Master Controllers are used for remote operation of Contactors in equipment such as E.O.T. Cranes & Rolling mills drives. The Controllers are made in dust proof enclosure in IP-41 degree of protection, up to 6 notches either side with maximum 24 contacts asperdesiredsequence. Spring return arrangement & Dead man’s handle arrangement arealsoavailable. GENERAL: Master Controllers are of cam type where in contacts are actuatedbyindividualcamsmountedonoperatedshaft. TheShaftarecutaccordinglytothetypeofsequencerequiredby thecustomers. For this a blank sequence diagram can be provided by us to be filledinbythecustomers. CONSTRUCTION : Master Controller is housed in enclosure and provided with an easilyremovablecoverwithampleareaformaintenance Thecamshaftismountedonbearingbushesonwallsofhousing Thecamsaremadeofdelrinmaterialandfixedonsquare. Body Material - Sheet Steel ( POWDER COATED) Protection Degree - IP-41 Confirming to IS - 13947 (Part-1) 1993 Mounting Position - Horizontal / Vertical Contact Material - Silver Cadmium Rated Voltage Insulation - 500 V. A.C Thermal Test Current - 10 Amps. Cable entries - 2x20Ø 2x2Ø standard conduit Frequency of operation - 1000 switching per hour No. of contacts - 24 maximum No. of steps - 6-0-6 maximum Optional - Spring return / Deadman’s Handle arrangement TECHNICAL DATA : 7
  • 10. R N C A E CONTROL E U E Q IPM NTS DUAL MASTER CONTROLLER GENERAL Dual Master Controller with one universal handle allows a crane operator to control both Bridge & Trolley motions with one handle. Simultaneous operation of Bridge & Trolley motions provide for greater spotting accuracy and faster movement of loads. The handle of joystick can be moved into any quadrant and any position. Universal controllers are also used for hoist / grab motion. Master controllers are coupled with universal joint for operation of controller individually / jointly to get desired motionoperation. Note : 1) MasterControllerno.1operatesinthedirection-’a’&’b’2 2) MasterControllerno.2operatesinthedirection-’c’&’d’ 3) Max.No.Ofcamspercontroller-16. 4) No.Ofcableentries a)dia.20-2nos.zz b)dia.26-2nos.zz TECHNICALDATA Bodymaterial - MSSheet(PowderCoated) Protectiondegree - IP-41 Contactsmaterial - SilverCadmium Contacts - SingleBracket Ratedvoltageinsulation - 500VoltsA.C. Thermaltestcurrent - 10Amps. Cableentries - 1x20,1x26standardconduit NoofContacts - 16perController(max.) Max.No.ofnotches - 6-0-6maximum COMMON JOYSTICK 8
  • 11. R N C A E CONTROL E U E Q IPM NTS WORM DRIVE LIMIT SWITCHES (FG MODEL) APPLICATION : These Limit Switches are designed and manufactured according to safety standard and are suitable for use on reversing drives, suchasHoists,Crane,Winches,RollingMills,CokeOvenetc. DESIGN : The driving motion is transmitted by Worm Gear. All Gears and Hub are made of low wear thermoplastic. The rotational movementsaretransmittedtoswitchesbyadjustablecams. DRIVING CAMS : Eachleverhasasinglemicromaticregisterscrew. Body Material - Black GFN Cover Material Yellow - Impact -Proof Thermo-plastic Protection Degree - IP-55 (IS: 13947-(Part I) Mounting Position - All Position Mounting Gear ratios - 1:12.5, 1:25, 1:50, 1:100, 1:200 and 1:400 Drive - Worm Screw Cable entries - Twin, 3/4 “BS conduit Input speed - 1200 RPM, Maximum Contacts Material - Double break, Silver Cadmium Wire Connection - Screw terminal contact Rated Voltage - up to 500 V ac Thermal Test Current - 10 A TECHNICAL DATE : DIMENSION ‘H’ : Ratio Effective Rotations 1:12.5 1:25 1:50 1:100 1:200 1:400 12 24.5 49 98 196 392 Useful Rotations 4 Contacts Model 11.6 23.2 46.5 93 185 372 2 Contacts Model FG-12.5P4 FG-25 P2 FG-50 P2 FG-100 P2 FG-200 P2 FG-400 P2 FG-12.5P4 FG-25 P4 FG-50 P4 FG-100 P4 FG-200 P4 FG-400 P4 Mechanical Data : FOR 2 CONTACTS - 84mm. 4 CONTACTS- 104 mm. 9
  • 12. R N C A E CONTROL E U E Q IPM NTSGear Ratio Effective Rotation Usefull Rotation Type No of Contacts 48 : 1 42 2GRLS/48/2SH40 Enclosure ROTARY GEARED LIMIT SWITCHES (MODEL GRLS) IN SHEET METAL ENCLOSURE. 10 ROTARY GEARED LIMIT SWITCHES (MODEL GRLS) IN ALUMINIUM CASTING ENCLOSURE ROTARY GEARED LIMIT SWITCHES (MODEL GRLS) IN CAST IRON BASE & SHEET METAL COVER Rotary Geared Limit Switch (GRLS) INTRODUCTION : Rotary Geared Limit Switch GRLS is used to trip supply when the moving loads reach the extreme end positions of working zone. These are available in IP - 41 enclosure The Contact Tips are of Silver Cadmium and designed for 40 amps rating. OPERATION : Two (or more) Contact Elements are operated by respective Rotating Cams, suitably adjusted on a Cam Shaft which rotates with fixed speed ratio of the drive Motor Shaft. The Cams can be suitably positioned so that they trip motor supply and stop the motion at the required point of travel. APPLICATION : Rotary Geared Limit Switches are suitable for use on reversing drives such as Hoists, Winches, Rolling Mills and various other mechanisms used in Steel Plants such as Coke Oven, Feeding machinery etc. Gear Ratio Effective Rotation Usefull Rotation Type No of Contacts 48 : 1 42 2GRLS/48/2SH 40 Cast Iron Base & Sheet Metal Cover Enclosure Sheet Metal or Al Casting GRLS/48/4SH GRLS/60/2SH GRLS/60/4SH GRLS/96/2SH GRLS/96/4SH 96 : 1 60 : 1 84 52 80 50 4 4 2 2 4 Cast Iron Base & Sheet Metal Cover Cast Iron Base & Sheet Metal Cover
  • 13. RANE C CONTROL E U P E T Q I M N S LEVER / COUNTER WEIGHT OPERATED LIMIT SWITCHES INTRODUCTION: Lever Limit Switch type LLS/2SH/2 and Counter Weight Limit Switch type CWLS/2SH/2 operates the control change- over Contacts of motor of a moving equipment when a Cam moving with loads actuates the Lever of limit switch. This turns the cams on a square shaft and operates the NO / NC contact elements. OPERATION : Two or more Contact Elements are operated by respective rotating Cams, which are suitably fixed on a square Cam Shaft 0 turned by a lever or weight. The contacts operate at 14 from centralneutralposition. DESIGN : The Sheet Steel body, Lever and Cover of the Limit Switch are finishedbypowdercoatingtreatment.TheCamShaftismounted inthehousingonmouldedNylonbushes(bearing)andarefixed .WealsosupplyinAlluminiumBody. OPERATING EXECUTIONS : The operating mechanism can be offered in two executions: 1. ROLLER OPERATING A LEVER : These Limit Switches are used for E.O.T. Cranes, Wagon Shunting devices, Elevators, Travel mechanism or such linearly moving mechanisms to prevent over-travel. The position of operating lever is in up / down, and can be changed in steps of 0 90 atsite. 2. LEVERACTUATED BYADEAD WEIGHT : These Limit Switches are used to prevent over hoist motion with weight.Counterweightisprovidedinthiscase.Thesameislifted withwireropetopreventoverhoistposition. TECHNICAL DATA : Body material powder coated sheet/ALBody Degree of protection IP- 41 Mounting position floor mounting Cable Entries Twin. 3/4’ BS conduit No. of contact 2 / 3 / or 4 Wire Connection silver-cadmimum Rated Voltage 500 V ac 11 143.00 130.00 116.00
  • 14. N CRA E CONTROL E U E Q IPM NTS Handy / Compact Transmitter Compatible with all CC models User friendly, Easy to Install Economical, Safe to operate Easy to use, Safe to operate Durability, Reliability Flexible push button layout Compact, Choice of colour Designed as per requirement RADIO REMOTE CONTROL Rating : 60-400 Amps. Rating : 100-315 Amps. Rating : 60-150 Amps. Rating : 500-1500 Amps. Rating : 75-90 Amps. INSULATED CONDUCTOR BAR 12
  • 15. CRANE CONTROL EQU PMENTS CRANE CONTROL EQU PMENTS DBR MOULDED TYPE PENDANT PUSH BUTTON DIFFERTIAL LIMIT SWITCHES DYNAMIC PUNCHED GRID TYPE DUAL MASTER CONTROLLER WORM DRIVE LIMIT SWITCH RESISTANCE BOXES MASTER / CAM CONTROLLER CROSS BAR LIMIT SWITCHES COUNTER WT. LIMIT SWITCHESLEVER LIMIT SWITCHROTARY GEARED LIMIT A.C. ELECTROMAGNETIC BRAKESELECTRO-HYDRAULIC THRUSTERSELECTRO HYDRAULIC THRUSTER BRAKES
  • 16. An ISO 9001-2008 certified company CRANE CONTROL EQUIPMENTSCRANE CONTROL EQUIPMENTS CABLE REELING DRUMCABLE TROLLEYSFLEXIBLE TRAILING CABLE DISC BRAKE RADIO REMOTE CONTROL D.C. ELECTRO - MAGNETIC BRAKES SNATCH BLOCK SHROUDED DSL BRAKE DRUM COUPLING RAIL CLAMPS CURRENT COLLECTORS FLEXIBLE GEARED COUPLING F-66, Okhla Industrial Area, Phase-I New Delhi - 110 020 Ph. : +91-11-26818401 to 404 Fax : +91-11-26818405