Metcon Water Systems Pvt. Ltd. is a water and wastewater treatment company based in India that has been operating since 1968. It provides a wide range of water treatment equipment and services. The company has over 4 decades of experience and is ISO 9001 certified. It offers comprehensive solutions including consulting, design, construction, and operational management of water and wastewater treatment plants. Metcon has a strong manufacturing facility and treats water for various industries globally such as iron and steel, power, textiles, and more. It utilizes various treatment technologies and has numerous achievements and installations worldwide.
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Company introduction
Strength & Achievement
Business Sector
Product Line
Brief Corporate synopsis
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We are
Metcon Water Systems Pvt. Ltd.
Your Single window solution provider
for water & waste water treatment.
Since 1968 we have been providing our customers world class water
purification equipment and services, innovative design with a cutting
edge in technology. Our emphasize lies in continuous customer
service and constantly upgrading our products with advanced
technology specially to meet International standards.
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We are
Metcon Water Systems Pvt. Ltd.
Your Single window solution provider
for water & waste water treatment.
Vision : To be the globally recognized organization as a quality product & service
provider, while encouraging employee creativity, motivation, and team work in a
continuously improving environment.
Mission: To exceed our customer’s expectations in quality, delivery, and cost through
continuous improvement and customer interaction; Provide on-going training to
employees to enhance knowledge and skills up gradation; Apply cost effective
production systems and sound fiscal planning; Utilize Continuous Process Improvement
strategies to ensure the highest quality products and services.
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We are
Metcon Water Systems Pvt. Ltd.
Your Single window solution provider
for water & waste water treatment.
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Our competences
& achievements
More than 4 decade of experience in water & waste water treatment.
An ISO 9001:2008 Certified Organization
Widest range of value adding innovative technologies.
Providing full spectrum solution. Our portfolio of supply & service extends from
consulting, design, drawing & construction, to the operational management of plants and systems
in the water and wastewater treatment areas.
Proficiency, headwork & intellectuality of our elite team of business developer &
executives allow us to stretch our presence in global market & establish us as a globally
recognized organization.
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Our competences
& achievements
Ability to understand customer’s needs and process & to deliver the most cost
effective efficient treatment solution within the committed time frame increases our
acceptability in global & national markets & simultaneously creating a gradually
increasing satisfied client base.
Our 20, 000 sq mt of manufacturing & fabrication facility in Kolkata offers a
greater strength to us and our customers in meeting the highest quality standards within
shortest possible time.
An intergraded supply chain management system with CRM powered by ISO
norms able us to maintain the inventory ensuring delivery as per commitment.
Our sophisticated laboratory facility allows in house testing of water &
chemical and fuel the R & D, QA/QC department for innovation & control.
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Our competences
& achievements
Successfully design, manufacture & install towering numbers of water, waste water & High
purity water treatment plant including Medical R.O Plant including 2 pass R.O. systems.
Achieved highest population of Hot Water Sanitizable RO system in India.
Executed large Ultra- filtration units used for recycling of waste water.
Metcon is one of the leading companies in India, which successfully executed Recycling
Project for converting Textile west to Process use.
Successfully design, manufacture & install large Water Treatment Plant (WTP) and
Effluent Treatment Plant (ETP) for textile & Brewery industry.
High number of plants using Upflow Anaerobic Sludge Blanket Reactor along with
generation of methane and methane flaring system.
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Our competences
& achievements
Supplied and Operated Sewage Treatment Plant both aerobic & anaerobic capacity up to
3000m3/day.
Supplied High number of packaged drinking water plants both in India and abroad.
Successfully executing large number of project for power plants, including NTPC.
Metcon is one of the leading companies in India, which successfully executed job for pre-treatment of
water from river using Solid contact clarifier 3600m3/day and lamella clarifier 2400m3/day.
Achieved highest population of WTP in Induction Melting Furnace and mini steel plants.
Metcon supplied Water Treatment Plant Capacity up to 3400m3/day for Public Health Department and
Defense in state of West Bengal, Assam, and Manipur.
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Going Global
Going Global:
Ability to understand customer’s needs & to deliver the most cost effective efficient
treatment solution within the committed time frame increases our acceptability national
& global markets & simultaneously creating a gradually increasing satisfied client base.
World wide installation.
Bangladesh, Bhutan, Nepal, Philippine , Iraq, Iran, Africa, Argentina
Ghana, Brazil, Cuba, Ecuador, Ethiopia, Georgia, Botswana,
Kenya, Nigeria & Many More
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Water Treatment (Industrial & Community)
Waste Water Treatment (Effluent & Sewage)
Recycling Plant & Zero Liquid Discharge Plant
High Purity Water Treatment
(Medical, Pharmaceutical, Power Plant)
Water Treatment Chemicals
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DESIGN
&
ENGINEERING
We are focused on understanding customer needs and
obtaining customer feedback for improving products
and services and finding innovative solutions that will
improve the quality of people’s lives and the
environment. A group of dedicated mechanical,
electrical & instrumental engineers carefully study the
requirements and formulate the right solutions for our
customers. The organization has specific plans and
control methods for the design and development of our
products. The organization manages the interfaces
between different groups involved in design &
development to ensure effective communication and
clear assignment of responsibility by Design &
Development review committee.
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Factory Facilities
Over 20, 000 sq mt factory in Kolkata we offer comprehensive
resource with a workforce of over 100 skilled & Unskilled people to
meet the most demanding requirement of our customer. The
fabrication facility offers a great strength to us and our customers in
meeting the highest quality standard within the shortest possible time
and reasonable cost. Any system leaving from fabrication unit first
goes to our testing center where it is put through the strictest QC/ QA
Test for both engineering & various parameters performance. We
have adequate stock of WTP, STP, ETP spares and component
ensuring delivery as per commitment. Our workforce of qualified and
certified workmen manufacture tanks, pressure vessels, skids and
piping in carbon steel (lined, unlined), stainless steel 304, 316 and
316 material as per both national and international standards.
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PROJECT
MANAGEMENT
A dedicated highly experienced group of
project manager supported by his dedicated
team of highly skilled Mechanical Engineer,
Chemical Engineer,
Electrical/Instrumentation Engineer and a
Design Engineer follows every project to
ensure all commitments are delivered as
promised, and provides a single-point contact
with the customer project team.
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Quality
Control
We all at Metcon believe “Quality over
Quantity”, thus all the products manufactured
under the roof of Metcon had gone through a
serious of inspection as per our rigid quality policy.
Starting from meticulous design, engineering,
validation, manufacturing drawing, production,
dispatch & Erection Commissioning. Metcon’s
Employees are fully briefed about this policy while
joining the organization & during planned training
season. The management is committed to its quality
policy and the ISO 9001: 2008 standards. In order
to maintain and improve quality management
conducts regular documented reviews to ensure the
continuing suitability and effectiveness of the
quality system.
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When you call Metcon Customer Care Division you are working with some of the most
experienced pure water experts in the industries. Our highly trained & experienced Service
Engineers and field personnel have worked with leading edge technologies, and understand the
unique demands of every industry we serve. In our After Sales Service Department monitored by
Customer Care Division, Customers placed anywhere can order a wide range of replacement
parts, spare parts, Consumables through our Help desk network. For any water related problem
we have a dedicated team of experts who can answer your FAQ & guide you by providing
proficient solution. A 24× 7 online help desk is ready just to attain the Emails & Phone from our
customers to provide world class service & solution of your water related problem. All technical
enquiries for the same will under constant follow up by the help desk.
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Iron & Steel Industry
Power Plant
Textile
Hospital
Product
Dairy Industry
Brewery
Pharmaceutical Industry
Packaged Drinking Water & Mineral water
Paint & Dyeing
Laundry Industry
Pulp & Paper
Plastic Industry
Atomic Energy & Institute
Automobile Industry
Chemical Industry
Business Sector
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Pretreatment Units
.
Clarifiers: HRSCC, Lamella, DAF, Tube Settler. Etc.
Media Filtration: Dual Media, Multi Media, Activated Carbon, Deep
Bed, Iron Removal, Side Stream Filter etc.
Ultra Filtration
Micro Filtration
Chemical Dosing Systems
Mixing Tanks
Screen Separator
Aeration Basin & Aeration Tower
Oil Separator: Skimmer, API, TPI. Etc
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Core Treatment Units
Softener (Co Current & Counter Current)
De- Mineralization Units (Co Current & Counter Current)
Mixed Bed Exchanger
Condensate Polisher
Degassifier & Dealkaliser
Single Pass R.O. Plant, Double Pass R.O. Plant, Multi Pass R.O. Plant
Sea Water R.O. Plant& R.O + EDI Plant
Electro Deionization Unit
Aerobic Treatment Unit: ASP, MBBR, FAB, SAFF, SBR
Anaerobic Treatment Unit: UASB, Septic Tank
Microbiological Treatment: Heat Sanitizable Distribution loop, UV,
Ozone.
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Core Treatment Units
Softener (Co Current & Counter Current)
De- Mineralization Units (Co Current & Counter Current)
Mixed Bed Exchanger
Condensate Polisher
Degassifier & Dealkaliser
Single Pass R.O. Plant, Double Pass R.O. Plant, Multi Pass R.O. Plant
Sea Water R.O. Plant& R.O + EDI Plant
Electro Deionization Unit
Aerobic Treatment Unit: ASP, MBBR, FAB, SAFF, SBR
Anaerobic Treatment Unit: UASB, Septic Tank
Microbiological Treatment: Heat Sanitizable Distribution loop, UV,
Ozone.
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Technology Offered
Clarification
Suspended matter in raw water supplies is
removed by various methods to provide water
suitable for domestic purposes and most
industrial requirements. The suspended matter
can consist of large solids, settable by gravity
alone without any external aids, and non settle
able material, often colloidal in nature.
Removal is generally accomplished by
coagulation, flocculation, and sedimentation.
The combination of these three processes is
referred to as conventional clarification.
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Technology Offered
Filtration
Filtration is used in addition to regular
coagulation and sedimentation for removal of
solids from surface water or wastewater. This
prepares the water for use as potable, boiler, or
cooling make-up. Wastewater filtration helps
users meet more stringent effluent discharge
permit requirements. Filtration, usually
considered a simple mechanical process,
actually involves the mechanisms of
adsorption (physical and chemical), straining,
sedimentation, interception, diffusion, and
inertial compaction.
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Technology Offered
Softening
All natural waters contain, in various
concentrations, dissolved salts which
dissociate in water to form charged ions.
Positively charged ions are called cations;
negatively charged ions are called anions.
Ionic impurities can seriously affect the
reliability and operating efficiency of a boiler
or process system. Overheating caused by the
buildup of scale or deposits formed by these
impurities can lead to catastrophic tube
failures, costly production losses, and
unscheduled downtime. Hardness ions, such
as calcium and magnesium, must be removed
from the water supply before it can be used as
boiler feed water.
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Technology Offered
Demineralization
Demineralization or Deionization is the process of removing mineral salts from water by using the ion exchange
process. With most natural water sources it is possible to use Demineralisation and produce water of a higher quality
than conventional distillation. A Typical two-bed DM Plant consists of two MS Rubber lined Pressure vessels FRP
Vessels/SS 316 Vessel connected in series along with its internal fittings. The first unit consists of high capacity
strongly acidic cation exchange resin, which converts positive ions of salt and replaces them with hydrogen ions to
form respective acids, which are absorbed in next vessel by strongly basic anion exchange resin. The water obtained
by this process shows conductivity less than 20 µ S / cm at 25 Deg C and total dissolved solids less than 10 ppm.
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Technology Offered
Reverse Osmosis
Membrane Filtration is the method of
water purification using a specialized
membrane material that is selective about
what it allows to pass through, and what
it prevents from passing. Only water and
small non-ionized (or non-charged)
molecules are allowed to pass through.
Membrane filtration has become very
popular for water purification
applications due to its ability to remove
both suspended and dissolved impurities
without the need for regenerate
chemicals.
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Technology Offered
Ultra Filtration
Ultrafiltration (UF) is similar to RO and
NF, but is defined as a cross flow process
that does not reject ions. UF rejects
solutes above 1000 daltons (molecular
weight). Because of the larger pore size
in the membrane, UF requires a much
lower differential operating pressure: 10
to 100 psig (0.7 to 6.9 bars). UF removes
larger organics, colloids, bacteria, and
pyrogens while allowing most ions and
small organics such as sucrose to
permeate the porous structure.
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Technology Offered
UASB
The anaerobic reactor is a "Upflow Anaerobic Sludge Blanket
Reactor" (UASB). This reactor type is very well suited for
wastewater. The wastewater enters the reactor through a well
designed distribution system and is distributed equally over the
bottom of the reactor. This favours the formation of granules
and well settling flocs. Subsequently, the wastewater rises in an
up flow mode through an expanded bed of anaerobic active
methanogenic sludge and leaves the reactor at the top through a
gas/collection device that separates the mixed liquor into
clarified wastewater, gas and sludge. This "three phase
separator" (on top of this reactor) is of the cross flow type and
is also equipped with parallel plates. Both these characteristics
result in a significant improvement of the sludge separation
efficiency.
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Technology Offered
Fluidized Aerobic Bioreactor
Fluidized Aerobic Bio-Reactor (FAB) as the name indicates
consists of floating media of cylindrical shapes and different
sizes. As compared to conventional technologies FAB
reactors are compact, energy efficient and user friendly.
Controlled air diffusion FAB based sewage treatment plant
works on the principle of attached bacteria growth process
supported by specially designed eco-friendly media. This
type of treatment depends primarily on the use of air that is
introduced into the waste water treatment plant for keeping
alive the bacteria. When air diffusion is done, it promotes the
growth of organisms that break down the organic solids.
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Chemicals
Performance Enhance
Chemicals:
Our research & development team driven by passion
of water chemistry constantly renovates and reinvent
specialized chemical to increase the productivity of
our plants. Our Flowmax serious of water treatment
chemicals are time tested & approved by thousands of
our esteemed client. Striating from Antiscalant, Silica
Antiscalant chemicals to pH booster, Poly electrolyte
chemicals, all are available with complete MSDS &
other documentation to ensure comprehensive
solution.
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M/s. Mustafa Paper Mill’s (Bangladesh)
River Water Clarifier for removal of
suspended solids of capacity 200m3/hr.
With Desalination Plant of capacity 30m3/hr
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M/s. Shyam Century Ferrous
(India – Meghalaya )
River Water Clarifier for removal
of suspended solids of capacity 150m3/hr.
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M/s. Crown Mills BD Limited
Pretreatment Clarifier for removal of iron
(Inlet value : 22 ppm ) of capacity 150m3/hr.
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M/s Maithan Alloys Limited (India)
River Water Clarifier for removal of
suspended solid of capacity 100 m3/hr.
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M/s Denzong Breweries Private Limited
River Water Clarifier for removal of
suspended solid of capacity 40 m3/hr.
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M/s. Akshay Ispat
Lamella Clarifier for removal of
suspended solid of capacity 25m3/hr.
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M/s Universal Jeans
(Bangladesh) Tube Settler for removal of
suspended solid of capacity 170m3/hr
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M/s. Birsha Munda Airport
13m3/hr × 14 nos. (Installed at our ETP & STP )
15m3/hr × 6 nos. (Installed at our WTP)
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M/s. Amrit Hatcheries
Dissolve Air Floattion Unit for suspended Solid
Removal of capacity 25m3/hr
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M/s. East End Silk
Dissolve Air Floattion Unit for suspended Solid
Removal of capacity 12.5m3/hr
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M/s Pacific Jeans Limited (Bangladesh).
R.O. Plant of capacity 40m3/hr × 6 stream
for Textile industry
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M/s Lilasons Alcobev Ltd.
(India). R.O. Plant of capacity 20m3/hr for
Brewery industry
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M/s. Mustafa Paper Mill’s (Bangladesh)
Sea Water Desalination
R.O. Plant of capacity 30m3/hr
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M/s. Bengal Chemicals and Pharmaceuticals ltd.(India) High Purity Water Treatment
With RO EDI System of capacity 3000 lph & 6000 lph
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M/s East End Silks Pvt. Ltd. (India – Malda) Effluent Treatment Plant
of capacity 12.5m3/hr
(inlet BOD & COD Value: 5000 ppm & 15000 ppm)
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M/s CMJ Breweries Private Limited (India)
Effluent Treatment Plant
of capacity 20m3/hr for Brewery industry
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M/s NHT Fashion (Bangladesh) Effluent Treatment Plant
of capacity 170m3/hr for garment industry
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M/s NEFA Breweries Effluent Treatment Plant
of capacity 400m3/day for Brewery industry