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Troubleshooting Laser Diffraction
                             Particle Size Data




                                                  Ian Treviranus
                                           ian.treviranus@horiba.com
                                           www.horiba.com/us/particle




© 2011 HORIBA, Ltd. All rights reserved.
Plan of Attack
          Typical workflow

          Calculation optimization

          Hardware optimization

          LA-950 data analysis tools

          Q&A

© 2011 HORIBA, Ltd. All rights reserved.
Typical Workflow
         Compatible technologies?
                    YES  Compare Conditions
                    NO  How are they different
         Compare Conditions
                    SAME  Investigate scattering pattern
                    DIFFERENT  Are differences relevant for
                     this material?
                                – YES  Re-test with new conditions
                                – NO  Investigate scattering pattern

         When you hit a wall  Ask the experts!
© 2011 HORIBA, Ltd. All rights reserved.
Compatible Technologies
         Different technologies measure different
          material properties
                    Ideally the comparison is apples to apples
                                – Different instruments of same technology are
                                  close enough (Gala to Fuji)
                    Diffraction to SEM (or similar) is like
                     apple to oranges and must be approached
                     differently
                                – Different technologies gives you more
                                  information, not necessarily bad


© 2011 HORIBA, Ltd. All rights reserved.
SEM Image




© 2011 HORIBA, Ltd. All rights reserved.
LA-950 Result




      SEM data alone makes us think this is the size range
© 2011 HORIBA, Ltd. All rights reserved.
Plan of Attack
          Typical workflow

          Calculation optimization

          Hardware optimization

          LA-950 data analysis tools

          Q&A

© 2011 HORIBA, Ltd. All rights reserved.
Compare Conditions
         First, check calculation conditions
                    Refractive Index: real and imaginary
                    Distribution Base: volume is best
                    Iterations: wide or narrow size range
         Second, check hardware conditions
                    Concentration: transmittance
                    Particle support: pumping
                    Dispersion: US for wet, air pressure for dry
                    Duration: wide distributions

© 2011 HORIBA, Ltd. All rights reserved.
Refractive Index
         Seemingly minor differences calculate
          different distributions




© 2011 HORIBA, Ltd. All rights reserved.
Distribution Base
         Volume basis by default
                    Excellent for mass balancing
                    Number basis recalc  significant error


                                                Number
                                                         Volume
                                                  Area




© 2011 HORIBA, Ltd. All rights reserved.
Plan of Attack
          Typical workflow

          Calculation optimization

          Hardware optimization

          LA-950 data analysis tools

          Q&A

© 2011 HORIBA, Ltd. All rights reserved.
Compare Conditions
         First, check calculation conditions
                    Refractive Index: real and imaginary
                    Distribution Base: volume is best
                    Iterations
         Second, check hardware conditions
                    Concentration: transmittance
                    Particle support: pumping
                    Dispersion: US for wet, air pressure for dry
                    Duration: wide distributions

© 2011 HORIBA, Ltd. All rights reserved.
Concentration
 High enough for good S/N ratio
 Low enough to avoid multiple
  scattering
 Typically 95 – 80 %T
 Measure at different T%, look at
  Chi Square calculation

                                            d50




            Chi2




 © 2011 HORIBA, Ltd. All rights reserved.
Pump & Stirrer
 Must be high enough to suspend                     Exp #

                                                      1
                                                              Agitation Circulation

                                                                  1          1
                                                                                      Dmean (nm)

                                                                                       187.03
                                                                                                   D10 (nm)

                                                                                                    137.5
                                                                                                               D90 (nm)

                                                                                                                    245.7

  & circulate heavy particles                         2           1          3         184.23       135.9           242.1



 Not so high that bubbles are
                                                      3           3          1         187.28       137.8           245.8

                                                      4           3          3         184.61       136.1           242.5


  introduced                                          5

                                                      6
                                                                  1

                                                                  1
                                                                             1

                                                                             3
                                                                                       185.32

                                                                                       184.04
                                                                                                    136.3

                                                                                                    135.8
                                                                                                                    243.7

                                                                                                                    241.8

 Adding energy – can disperse                        7           3          1         184.13       135.8           241.9

                                                      8           3          3         184.98       136.4           242.9
  loose agglomerates                                      Parameters Selected:   Agitation: 2      Circulation: 2


 Measure at several settings &
  select optimum
 Can be automated in software
  (see right)




 © 2011 HORIBA, Ltd. All rights reserved.
Ultrasonic Dispersion
 Adding energy to break up agglomerates – disperse to
  primary particles, without breaking particles
 Similar to changing air pressure on dry powder feeder
 Typically set to 100% energy, vary time (sec) on
 Investigate tails of distribution
          High end to see if agglomerates removed
          Small end to see if new, smaller particles appear (breakage)
 Test reproducibility, consider robustness
 Note:
          Do not use on emulsions
          Can cause thermal mixing trouble w/solvents - wait
          Use external probe if t> 2-5 minutes


© 2011 HORIBA, Ltd. All rights reserved.
Measurement Duration

 Long enough for
  reproducibility
 Typically 5 sec, up to
  several minutes
 Longer time for large,
  broad distributions
 Can be automated in
  software




© 2011 HORIBA, Ltd. All rights reserved.
Examples




© 2011 HORIBA, Ltd. All rights reserved.
Plan of Attack
          Typical workflow

          Calculation optimization

          Hardware optimization

          LA-950 data analysis tools

          Q&A

© 2011 HORIBA, Ltd. All rights reserved.
LA-950 Method Expert




© 2011 HORIBA, Ltd. All rights reserved.
Method Expert Hardware
         There are four important tests…

                                                     Circulation
                                                   Concentration
                                                     Dispersion
                                                       Duration




© 2011 HORIBA, Ltd. All rights reserved.
Method Expert Calculation
         There are two important tests…


                                                       Real RI
                                                  Imaginary RI




© 2011 HORIBA, Ltd. All rights reserved.
LA-950 Method Expert
         Why is the test important?
         What does the test do?
         How will the results be displayed?
         What is the best value?

         User selects up to 5 values for testing




© 2011 HORIBA, Ltd. All rights reserved.
LA-950 Method Expert
         Method Expert guides user to prepare
          the LA-950 for each test

         Results displayed in multiple formats:
          PSD, D50, R-parameter




© 2011 HORIBA, Ltd. All rights reserved.
LA-950 Method Expert




© 2011 HORIBA, Ltd. All rights reserved.
LA-950 Method Expert




© 2011 HORIBA, Ltd. All rights reserved.
Intensity Graph
         Diffraction analyzer measures light
          scattering pattern, algorithm transforms
          this into a particle size distribution




© 2011 HORIBA, Ltd. All rights reserved.
Size affects intensity
          LARGE PARTICLE:
                     Low angle scatter
                     Large signal




                                                          Wide Pattern - Low intensity


                                                          SMALL PARTICLE:
        Narrow Pattern - High intensity                     High Angle Scatter
                                                            Small Signal

© 2011 HORIBA, Ltd. All rights reserved.
Intensity Graph




© 2011 HORIBA, Ltd. All rights reserved.
For More Information
   Visit www.horiba.com/us/particle
       Previously recorded webinars:
              -- LA-950 Method Expert Software
              -- Understanding and Interpreting Your PSA Results
              -- Setting Attainable Size Specifications
              -- “Boot Camp” Laser Diffraction 6-part Training Course

               Many application and technical notes

           Ask a question at labinfo@horiba.com

           Keep reading the monthly HORIBA Particle e-mail newsletter!

           Visit the Download Center to find the video from this webinar.




© 2011 HORIBA, Ltd. All rights reserved.
Plan of Attack
          Typical workflow

          Calculation optimization

          Hardware optimization

          LA-950 data analysis tools

          Q&A

© 2011 HORIBA, Ltd. All rights reserved.

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Troubleshooting Laser Diffraction Particle Size Data

  • 1. Troubleshooting Laser Diffraction Particle Size Data Ian Treviranus ian.treviranus@horiba.com www.horiba.com/us/particle © 2011 HORIBA, Ltd. All rights reserved.
  • 2. Plan of Attack  Typical workflow  Calculation optimization  Hardware optimization  LA-950 data analysis tools  Q&A © 2011 HORIBA, Ltd. All rights reserved.
  • 3. Typical Workflow Compatible technologies? YES  Compare Conditions NO  How are they different Compare Conditions SAME  Investigate scattering pattern DIFFERENT  Are differences relevant for this material? – YES  Re-test with new conditions – NO  Investigate scattering pattern When you hit a wall  Ask the experts! © 2011 HORIBA, Ltd. All rights reserved.
  • 4. Compatible Technologies Different technologies measure different material properties Ideally the comparison is apples to apples – Different instruments of same technology are close enough (Gala to Fuji) Diffraction to SEM (or similar) is like apple to oranges and must be approached differently – Different technologies gives you more information, not necessarily bad © 2011 HORIBA, Ltd. All rights reserved.
  • 5. SEM Image © 2011 HORIBA, Ltd. All rights reserved.
  • 6. LA-950 Result SEM data alone makes us think this is the size range © 2011 HORIBA, Ltd. All rights reserved.
  • 7. Plan of Attack  Typical workflow  Calculation optimization  Hardware optimization  LA-950 data analysis tools  Q&A © 2011 HORIBA, Ltd. All rights reserved.
  • 8. Compare Conditions First, check calculation conditions Refractive Index: real and imaginary Distribution Base: volume is best Iterations: wide or narrow size range Second, check hardware conditions Concentration: transmittance Particle support: pumping Dispersion: US for wet, air pressure for dry Duration: wide distributions © 2011 HORIBA, Ltd. All rights reserved.
  • 9. Refractive Index Seemingly minor differences calculate different distributions © 2011 HORIBA, Ltd. All rights reserved.
  • 10. Distribution Base Volume basis by default Excellent for mass balancing Number basis recalc  significant error Number Volume Area © 2011 HORIBA, Ltd. All rights reserved.
  • 11. Plan of Attack  Typical workflow  Calculation optimization  Hardware optimization  LA-950 data analysis tools  Q&A © 2011 HORIBA, Ltd. All rights reserved.
  • 12. Compare Conditions First, check calculation conditions Refractive Index: real and imaginary Distribution Base: volume is best Iterations Second, check hardware conditions Concentration: transmittance Particle support: pumping Dispersion: US for wet, air pressure for dry Duration: wide distributions © 2011 HORIBA, Ltd. All rights reserved.
  • 13. Concentration  High enough for good S/N ratio  Low enough to avoid multiple scattering  Typically 95 – 80 %T  Measure at different T%, look at Chi Square calculation d50 Chi2 © 2011 HORIBA, Ltd. All rights reserved.
  • 14. Pump & Stirrer  Must be high enough to suspend Exp # 1 Agitation Circulation 1 1 Dmean (nm) 187.03 D10 (nm) 137.5 D90 (nm) 245.7 & circulate heavy particles 2 1 3 184.23 135.9 242.1  Not so high that bubbles are 3 3 1 187.28 137.8 245.8 4 3 3 184.61 136.1 242.5 introduced 5 6 1 1 1 3 185.32 184.04 136.3 135.8 243.7 241.8  Adding energy – can disperse 7 3 1 184.13 135.8 241.9 8 3 3 184.98 136.4 242.9 loose agglomerates Parameters Selected: Agitation: 2 Circulation: 2  Measure at several settings & select optimum  Can be automated in software (see right) © 2011 HORIBA, Ltd. All rights reserved.
  • 15. Ultrasonic Dispersion  Adding energy to break up agglomerates – disperse to primary particles, without breaking particles  Similar to changing air pressure on dry powder feeder  Typically set to 100% energy, vary time (sec) on  Investigate tails of distribution  High end to see if agglomerates removed  Small end to see if new, smaller particles appear (breakage)  Test reproducibility, consider robustness  Note:  Do not use on emulsions  Can cause thermal mixing trouble w/solvents - wait  Use external probe if t> 2-5 minutes © 2011 HORIBA, Ltd. All rights reserved.
  • 16. Measurement Duration  Long enough for reproducibility  Typically 5 sec, up to several minutes  Longer time for large, broad distributions  Can be automated in software © 2011 HORIBA, Ltd. All rights reserved.
  • 17. Examples © 2011 HORIBA, Ltd. All rights reserved.
  • 18. Plan of Attack  Typical workflow  Calculation optimization  Hardware optimization  LA-950 data analysis tools  Q&A © 2011 HORIBA, Ltd. All rights reserved.
  • 19. LA-950 Method Expert © 2011 HORIBA, Ltd. All rights reserved.
  • 20. Method Expert Hardware There are four important tests… Circulation Concentration Dispersion Duration © 2011 HORIBA, Ltd. All rights reserved.
  • 21. Method Expert Calculation There are two important tests… Real RI Imaginary RI © 2011 HORIBA, Ltd. All rights reserved.
  • 22. LA-950 Method Expert Why is the test important? What does the test do? How will the results be displayed? What is the best value? User selects up to 5 values for testing © 2011 HORIBA, Ltd. All rights reserved.
  • 23. LA-950 Method Expert Method Expert guides user to prepare the LA-950 for each test Results displayed in multiple formats: PSD, D50, R-parameter © 2011 HORIBA, Ltd. All rights reserved.
  • 24. LA-950 Method Expert © 2011 HORIBA, Ltd. All rights reserved.
  • 25. LA-950 Method Expert © 2011 HORIBA, Ltd. All rights reserved.
  • 26. Intensity Graph Diffraction analyzer measures light scattering pattern, algorithm transforms this into a particle size distribution © 2011 HORIBA, Ltd. All rights reserved.
  • 27. Size affects intensity  LARGE PARTICLE:  Low angle scatter  Large signal Wide Pattern - Low intensity  SMALL PARTICLE: Narrow Pattern - High intensity  High Angle Scatter  Small Signal © 2011 HORIBA, Ltd. All rights reserved.
  • 28. Intensity Graph © 2011 HORIBA, Ltd. All rights reserved.
  • 29. For More Information Visit www.horiba.com/us/particle Previously recorded webinars: -- LA-950 Method Expert Software -- Understanding and Interpreting Your PSA Results -- Setting Attainable Size Specifications -- “Boot Camp” Laser Diffraction 6-part Training Course Many application and technical notes Ask a question at labinfo@horiba.com Keep reading the monthly HORIBA Particle e-mail newsletter! Visit the Download Center to find the video from this webinar. © 2011 HORIBA, Ltd. All rights reserved.
  • 30. Plan of Attack  Typical workflow  Calculation optimization  Hardware optimization  LA-950 data analysis tools  Q&A © 2011 HORIBA, Ltd. All rights reserved.