The document discusses several end-to-end RFID implementations across supply chains. It describes pilots conducted by various companies tracking items from manufacturing to distribution centers to store shelves. Key learnings included the need for robust hardware and software, customized solutions for different applications, and benefits like reduced inventory counting and verification times.
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Conference Board 03 May 05 Tyco Rfid
1. End-to-End EPC RFID Solutions: Making It Play . . . And Pay George Reynolds Vice President, RFID Tyco Fire & Security
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3. Tyco / ADT Foundation for Supply Chain Visibility Logical Layer Physical Layer ADT’s RFID Solution ADT Support Services: Installation, support and remote diagnostics services which provides maximum availability ADT RFID Services: Systems design, site survey and compliance testing Sensormatic RFID Readers, Antennas, Printers, and Applicators: Multi-protocol, multi-frequency, intelligent devices Sensormatic RFID Tags: M ulti-protocol, multi-frequency tags Sensormatic Device Commander: Comprehensive Device Management software RFID Services Support Services Global Data Synch. WMS ERP Systems Integration Data Management Middleware
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6. Product Components Antennas Focused Application Software Development Software Readers EPC Class Labels Label Printing & Application
27. Pilot Overview UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand Pallet Forming Source: Gillette 2005 presentation at the EPC Global BAG
28. Step #1 Source: Gillette 2005 presentation at the EPC Global BAG The “flat” cases are tagged UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand Pallet Forming
29. Step #2 Source: Gillette 2005 presentation at the EPC Global BAG The SKU number is scanned once for each production run UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand Pallet Forming
30. Step #3/4 Source: Gillette 2005 presentation at the EPC Global BAG The SKU number generates the unique EPC. The EPC is written, verified, and recorded UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand Pallet Forming
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37. Orders Are Then Processed… Source: Gillette 2005 presentation at the EPC Global BAG UPS Conveyor Exit Doors Pack To Order Packaging Center Distribution Center Verification Tunnel Case Packing Machine Connecting Link Pick To Order Hand Pallet Forming
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46. Product Flow Warehouse DC Factory Pack Factory Ship Out Warehouse Receipt Split / Merge Overpack DC Ship Out OEM Receipt OEM Inventory CPU Assembly And Test Factory OEM RFID RFID RFID RFID RFID RFID RFID RFID OEM Factory Floor Source: Intel 2005 presentation at the EPC Global BAG
47. PoC Logical Infrastructure Source: Intel 2005 presentation at the EPC Global BAG Intel Server (Factory and Warehouse) OEM Server Pack Portal Factory Ship Portal W/H Receipt Portal W/H Split / Merge Station W/H Overpack Station OEM Receipt / Inventory Portal DC Ship Out Portal Network Bridge Factory Network Warehouse Network
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50. RFID tags were written with unique identifiers and hand-placed on the shipping boxes. For the pilot, human-readable labels were also placed to help identify the presence of RFID Source: Intel 2005 presentation at the EPC Global BAG Factory Pack
51. Loaded carts were scanned at the Pack portal to generate a stored list of cart content. The loaded carts were then set to the factory ship out area. Source: Intel 2005 presentation at the EPC Global BAG Factory Pack
52. At factory ship out, the fully-loaded carts were once again scanned just before exiting the factory on their way to the warehouse. Source: Intel 2005 presentation at the EPC Global BAG Factory Ship Out
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54. The individual boxes of CPUs were put into overpack boxes, which also was RFID tagged The completed overpack boxes were then placed on pallets for shipment. Source: Intel 2005 presentation at the EPC Global BAG Overpack, DC Ship Out Each pallet also received an RFID tag. The portal at ship out read all of the stacked overpack box tags and the pallet tag before allowing the shipment
55. Loaded pallets of product were scanned at the OEM upon receipt and placed in the OEM’s inventory The individual boxes were scanned for the last time when pulled from inventory for consumption on the OEM’s factory floor Throughout the entire process chain, all transactions were recorded to databases for later analysis Source: Intel 2005 presentation at the EPC Global BAG OEM Receipt and Storage
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58. The two main deployment configurations DC shipping doors Store receiving doors
59. More in-store views Individual items in tagged RPC’s Note stock density and variety of metal cages in store receiving area
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66. Thank You! George Reynolds Vice President, RFID Tyco Fire & Security [email_address]