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Adding capability, increasing utility
An introduction to our design & production capability
24th March 2017
Contents
About us:
• Gama Aviation PLC
• Our UK network
OEM relationships & approvals:
• OEM relationships
• Approvals, scope of approval
Our strengths:
• PT21 overview
• Design
• Certification
• Manufacture and assembly
Our experience:
• Previous projects
About us
01
Who we are
4
We are a global business aviation services Group that specialises
in providing solutions for individuals, corporations and government
agencies; allowing them to deliver on the promise they make.
An introduction to Gama Aviation
Two divisions working to deliver our clients requirements
Facts and figures:
• Two divisions; Air & Ground
• $400m + in revenues globally
• London Stock Exchange listed
• Five continents with 40+ operational
locations
• 250+ managed aircraft (25+ aircraft type
approvals)
• More than 1300 employees.
• $3 billion of aviation assets under
management
Clients include:
• Ministry of Defence
• NHS Scotland
• Wheels Up
• Major prime contractors
• A National Oil Company
• A major defence contractor
• Ultra high net worth individuals, globally
An introduction to Gama Aviation
Our divisions deliver services around the globe
Approvals:
• EASA
• FAA
• Bermudan
• Cayman
• Isle of Man
• UAE GCAA
• Guernsey
Heavy jets:
• Boeing 737 / next Gen / BBJ
• Airbus A318 Elite
• Dassault Falcon 900 / 2000 / 7x
• Bombardier Global series
• Gulfstream GIII to 650
Medium jets:
• Bombardier Learjet series
• Bombardier Challenger series
• Hawker 125 series
• Embraer Legacy series
Light jets & turbo props
• Cessna 500 series
• Embraer Phenom
• Beechcraft King Air series
• Cessna Caravan
• Twin Commander
• Piaggio Avanti EVO
Locations
Services:
• Aircraft charter
• AOG support
• Line maintenance
• Ground handling
• Aircraft management
• Base maintenance
• Paint shop
• FBO services
• Special mission support
• Battery shop
• External modifications
• Operations support
• Logistics support
• Aircraft re-role
• Interior modifications
• Crew training
• Avionics
• Engineer training
An introduction to Gama Aviation
The UK contains a number of areas of expertise
Oxford
Glasgow
Farnborough
Aberdeen
Fairoaks
Jersey
An introduction to Gama Aviation
Aberdeen
Operational base for SAS. Line and AOG support. A new base will be
operational in 2017.
Glasgow
Operational base for SAS. Full maintenance and FBO facility including
fuel provision from two 2,500 sqm hangars.
Waddington
Line station for Government aircraft
Oxford
Piston engine overhauls and repairs specialising in Lycoming and TCM /
CMI. Additional services for fuel systems and NDT testing.
Oxford Airport
Full MRO facility, battery and paint shop. Specialises in maintenance for
Bombardier Global’s & Challengers, Hawker Beechcraft and Embraer.
Fairoaks
P21 J and G design (inc.DAOS), manufacturing and avionics centre of
excellence.
Farnborough
Beechcraft Authorised Service facility. Multiple EASA part 145 approvals
from King Air 90 to BBJ). MAOS approval for King Air 200/300 series.
Jersey
Hangarage and FBO
Waddington
Doncaster
Gama Aviation (Engineering) Ltd - GAEL
ABOUT US
Fairoaks, Surrey; home to our design & production facility
An introduction to Gama Aviation
• EASA Part 21J (Design) & Part G (Production)
• EASA Part 145 Maintenance
• EASA Part M Continuing Airworthiness
• PT21 based at Fairoaks Airport, Surrey
• Staff 55+ People
• Hangars, workshops and offices
OEM relationships and approvals
02
We have excellent relationships with all the major OEM’s
and component suppliers
Authorised service
centre
Distributor Partners
OEM relationships and approvals
Approvals
• BSI Cert of Registration to ISO 9001
• EASA Part 21J Approval Nº174
• EASA Part 21G Approval Nº 2678
• UK.MAA.DAOS approval Nº322
OEM relationships and approvals
EASA PT21J Scope
Regulator Aircraft types Scope Summary
EASA All aircraft
CS23/25/27/29
Avionics/ structures etc. Scope includes NVIS, flight test, minor revisions to the flight manual
MAA  CS23 type fixed wing
 Hunter (minors only)
 Rotary wing
Aircraft structure, Cameras, Communication systems, Engine accessories, Equipment not basic
to the aircraft, External payloads, Health and usage monitoring systems, Interiors, Mission and
role equipment, Navigation systems, Searchlights, Surveillance equipment
Scope includes repairs
CAA  Aeroplanes
 Rotorcraft
 Gliders
 Sailplanes
 Airships
 Autogyro
Scope based on 21J but currently excludes repairs, flight test, flight manual supplements NVIS,
flight manual supplements
OEM relationships and approvals
EASA PT21G Scope
OEM relationships and approvals
Regulator Scope Products / Categories
EASA C1 Appliances
C2 Parts
Night Vision Compatibility Screens and Equipment
Interior / exterior surveillance systems
Airframe Structure, metallic / non-metallic
Machined and sheet metal components
Electrical distribution systems, Electrical and Electronic looms and cabin lighting
In- flight entertainment systems
Galley equipment (including electrical power, supply and drain)
Aircraft seats i.a.w. ETSO-C39b
Berths to include crew rest areas and baby seating/bassinets
Flexible and rigid hose and pipe assemblies
Aircraft cabin interior furnishings including wardrobes, bulkheads, stowage's etc
Cargo Equipment to include cargo restraint nets, tie down straps and liners
Components to support air ambulance installations
Toilets
CAA Appliances
Parts
Interior / exterior surveillance systems
Airframe Structure, metallic / non-metallic
Machined and sheet metal components
Electrical distribution systems, Electrical and Electronic looms and cabin lighting and electronic
control units
Aircraft cabin interior furnishings including wardrobes, bulkheads, stowage's, cabinetry etc
Aircraft seats i.a.w. ETSO-C39b
Flexible and rigid hose and pipe assemblies
Part 21 overview
03
PT21 overview
Our strengths
Certification
Manufacture and Assembly
Design
Design
Our strengths
Mechanical
• 3D Inventor (latest Version)
• Mechanical Drawings
• 3D Part model & Assemblies
• Design for Fabrication, machining &
composites.
• Stress calculations, Damage Tolerance
& Fatigue Analysis
• Rapid prototyping (3D printing)
• Integrated CAD simulation (Finite
Element Analysis)
Electrical
• AutoCAD Electrical (latest Version)
• Electrical Wiring Diagrams
• Wiring harnesses
• Bills of materials
• Loom routing (2D)
• Functional Block Diagrams
Mechanical and Electrical Design
Installation of Integration of simple to complex systems
Our strengths
Certification Specification
CS-23, CS25, CS27 and CS29
CS-ACNS, AMC20
BCARs, FARs
Def Stan 00-970
Environmental Testing
DO-160
Flight Testing
FTOM
Modification Library
1400+ minor modifications
Over 70 EASA STCs
Certification
Manufacture and assembly
Our strengths
• Metal Fabrication
• Machined Parts
• Manufacture of Mechanical Assemblies
• Metal treatments
• Composite manufacture
• Composite Repairs
• Production of Cable Harnesses
• Manufacture of Electrical Assemblies
• Building SUB Assemblies
• Kitting
• Interior Panels
• Interior Trim
• EASA Form 1 Certification
Our experience
04
Sample of previous projects / aircraft types
Cert Basis Title Manufacturer Type
CS 23 Avionic Cockpit Upgrades (Inc PFD, Transponders, TAWS, TCAS,
Radar, NAV, COMM)
FDR Installation
Mission Systems
GNS430W AML for LPV Approach
Steep Approach Approval (KingAir 200)
Interior Upgrades
SATCOM
Beechcraft
Cessna
Piper
Britten-Norman
Reims Aviation
SOCATA
CEAPR
Grob
Tecnam
Mooney
All models
CS 25 Avionic Cockpit Upgrades
Dual FMS Installation
Camera Mounts
Swift Broadband Upgrade
Flight Data Recorder
Avionic Cockpit Upgrade
Interior Upgrades
Child Restraint System (CRS)
Dassault
Bombardier
Hawker
Learjet
Airbus
Falcon 900
CL-600
HS-125
35A
CS 27 Avionic Cockpit Upgrades (Inc PFD, Transponders, TAWS, TCAS,
Radar, NAV, COMM)
Mission Systems
Rad Alt
Bell
Robinson
Eurocopter
Augusta
Enstrom
206, 407
R44, R66
AS35X, BO105, AH1, EC130
109
408
CS 29 Avionic Cockpit Upgrades
Mission Systems
Bell
Sikorsky
Eurocopter
Airbus
412 /212
S76, S61, S92
AS365, BK117
EC155
DS 00-970 ACAS, Communications and GPS upgrade Westland Gazelle AH Mk1
Our strengths
Contact
Gama Aviation
Building A17, Fairoaks Airport,
Chobham
Woking
GU24 8HU
: +44 1 276 859 888
: DOA@gamaaviation.com

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Gama Aviation Design & modifications capability

  • 1. Adding capability, increasing utility An introduction to our design & production capability 24th March 2017
  • 2. Contents About us: • Gama Aviation PLC • Our UK network OEM relationships & approvals: • OEM relationships • Approvals, scope of approval Our strengths: • PT21 overview • Design • Certification • Manufacture and assembly Our experience: • Previous projects
  • 4. Who we are 4 We are a global business aviation services Group that specialises in providing solutions for individuals, corporations and government agencies; allowing them to deliver on the promise they make. An introduction to Gama Aviation
  • 5. Two divisions working to deliver our clients requirements Facts and figures: • Two divisions; Air & Ground • $400m + in revenues globally • London Stock Exchange listed • Five continents with 40+ operational locations • 250+ managed aircraft (25+ aircraft type approvals) • More than 1300 employees. • $3 billion of aviation assets under management Clients include: • Ministry of Defence • NHS Scotland • Wheels Up • Major prime contractors • A National Oil Company • A major defence contractor • Ultra high net worth individuals, globally An introduction to Gama Aviation
  • 6. Our divisions deliver services around the globe Approvals: • EASA • FAA • Bermudan • Cayman • Isle of Man • UAE GCAA • Guernsey Heavy jets: • Boeing 737 / next Gen / BBJ • Airbus A318 Elite • Dassault Falcon 900 / 2000 / 7x • Bombardier Global series • Gulfstream GIII to 650 Medium jets: • Bombardier Learjet series • Bombardier Challenger series • Hawker 125 series • Embraer Legacy series Light jets & turbo props • Cessna 500 series • Embraer Phenom • Beechcraft King Air series • Cessna Caravan • Twin Commander • Piaggio Avanti EVO Locations Services: • Aircraft charter • AOG support • Line maintenance • Ground handling • Aircraft management • Base maintenance • Paint shop • FBO services • Special mission support • Battery shop • External modifications • Operations support • Logistics support • Aircraft re-role • Interior modifications • Crew training • Avionics • Engineer training An introduction to Gama Aviation
  • 7. The UK contains a number of areas of expertise Oxford Glasgow Farnborough Aberdeen Fairoaks Jersey An introduction to Gama Aviation Aberdeen Operational base for SAS. Line and AOG support. A new base will be operational in 2017. Glasgow Operational base for SAS. Full maintenance and FBO facility including fuel provision from two 2,500 sqm hangars. Waddington Line station for Government aircraft Oxford Piston engine overhauls and repairs specialising in Lycoming and TCM / CMI. Additional services for fuel systems and NDT testing. Oxford Airport Full MRO facility, battery and paint shop. Specialises in maintenance for Bombardier Global’s & Challengers, Hawker Beechcraft and Embraer. Fairoaks P21 J and G design (inc.DAOS), manufacturing and avionics centre of excellence. Farnborough Beechcraft Authorised Service facility. Multiple EASA part 145 approvals from King Air 90 to BBJ). MAOS approval for King Air 200/300 series. Jersey Hangarage and FBO Waddington Doncaster
  • 8. Gama Aviation (Engineering) Ltd - GAEL ABOUT US Fairoaks, Surrey; home to our design & production facility An introduction to Gama Aviation • EASA Part 21J (Design) & Part G (Production) • EASA Part 145 Maintenance • EASA Part M Continuing Airworthiness • PT21 based at Fairoaks Airport, Surrey • Staff 55+ People • Hangars, workshops and offices
  • 9. OEM relationships and approvals 02
  • 10. We have excellent relationships with all the major OEM’s and component suppliers Authorised service centre Distributor Partners OEM relationships and approvals
  • 11. Approvals • BSI Cert of Registration to ISO 9001 • EASA Part 21J Approval Nº174 • EASA Part 21G Approval Nº 2678 • UK.MAA.DAOS approval Nº322 OEM relationships and approvals
  • 12. EASA PT21J Scope Regulator Aircraft types Scope Summary EASA All aircraft CS23/25/27/29 Avionics/ structures etc. Scope includes NVIS, flight test, minor revisions to the flight manual MAA  CS23 type fixed wing  Hunter (minors only)  Rotary wing Aircraft structure, Cameras, Communication systems, Engine accessories, Equipment not basic to the aircraft, External payloads, Health and usage monitoring systems, Interiors, Mission and role equipment, Navigation systems, Searchlights, Surveillance equipment Scope includes repairs CAA  Aeroplanes  Rotorcraft  Gliders  Sailplanes  Airships  Autogyro Scope based on 21J but currently excludes repairs, flight test, flight manual supplements NVIS, flight manual supplements OEM relationships and approvals
  • 13. EASA PT21G Scope OEM relationships and approvals Regulator Scope Products / Categories EASA C1 Appliances C2 Parts Night Vision Compatibility Screens and Equipment Interior / exterior surveillance systems Airframe Structure, metallic / non-metallic Machined and sheet metal components Electrical distribution systems, Electrical and Electronic looms and cabin lighting In- flight entertainment systems Galley equipment (including electrical power, supply and drain) Aircraft seats i.a.w. ETSO-C39b Berths to include crew rest areas and baby seating/bassinets Flexible and rigid hose and pipe assemblies Aircraft cabin interior furnishings including wardrobes, bulkheads, stowage's etc Cargo Equipment to include cargo restraint nets, tie down straps and liners Components to support air ambulance installations Toilets CAA Appliances Parts Interior / exterior surveillance systems Airframe Structure, metallic / non-metallic Machined and sheet metal components Electrical distribution systems, Electrical and Electronic looms and cabin lighting and electronic control units Aircraft cabin interior furnishings including wardrobes, bulkheads, stowage's, cabinetry etc Aircraft seats i.a.w. ETSO-C39b Flexible and rigid hose and pipe assemblies
  • 16. Design Our strengths Mechanical • 3D Inventor (latest Version) • Mechanical Drawings • 3D Part model & Assemblies • Design for Fabrication, machining & composites. • Stress calculations, Damage Tolerance & Fatigue Analysis • Rapid prototyping (3D printing) • Integrated CAD simulation (Finite Element Analysis) Electrical • AutoCAD Electrical (latest Version) • Electrical Wiring Diagrams • Wiring harnesses • Bills of materials • Loom routing (2D) • Functional Block Diagrams Mechanical and Electrical Design Installation of Integration of simple to complex systems
  • 17. Our strengths Certification Specification CS-23, CS25, CS27 and CS29 CS-ACNS, AMC20 BCARs, FARs Def Stan 00-970 Environmental Testing DO-160 Flight Testing FTOM Modification Library 1400+ minor modifications Over 70 EASA STCs Certification
  • 18. Manufacture and assembly Our strengths • Metal Fabrication • Machined Parts • Manufacture of Mechanical Assemblies • Metal treatments • Composite manufacture • Composite Repairs • Production of Cable Harnesses • Manufacture of Electrical Assemblies • Building SUB Assemblies • Kitting • Interior Panels • Interior Trim • EASA Form 1 Certification
  • 20. Sample of previous projects / aircraft types Cert Basis Title Manufacturer Type CS 23 Avionic Cockpit Upgrades (Inc PFD, Transponders, TAWS, TCAS, Radar, NAV, COMM) FDR Installation Mission Systems GNS430W AML for LPV Approach Steep Approach Approval (KingAir 200) Interior Upgrades SATCOM Beechcraft Cessna Piper Britten-Norman Reims Aviation SOCATA CEAPR Grob Tecnam Mooney All models CS 25 Avionic Cockpit Upgrades Dual FMS Installation Camera Mounts Swift Broadband Upgrade Flight Data Recorder Avionic Cockpit Upgrade Interior Upgrades Child Restraint System (CRS) Dassault Bombardier Hawker Learjet Airbus Falcon 900 CL-600 HS-125 35A CS 27 Avionic Cockpit Upgrades (Inc PFD, Transponders, TAWS, TCAS, Radar, NAV, COMM) Mission Systems Rad Alt Bell Robinson Eurocopter Augusta Enstrom 206, 407 R44, R66 AS35X, BO105, AH1, EC130 109 408 CS 29 Avionic Cockpit Upgrades Mission Systems Bell Sikorsky Eurocopter Airbus 412 /212 S76, S61, S92 AS365, BK117 EC155 DS 00-970 ACAS, Communications and GPS upgrade Westland Gazelle AH Mk1 Our strengths
  • 21. Contact Gama Aviation Building A17, Fairoaks Airport, Chobham Woking GU24 8HU : +44 1 276 859 888 : DOA@gamaaviation.com