3 metals workshop-raimundo_18_04_2012

GE Energy
Power Conversion
We’re at work making change happen

METALS WORKSHOP
Belo Horizonte
18 April 2012
Raimundo Vasconcelos
1
GE Energy’s Power Conversion Business
Metals presentation - 6/11/2012

At a glance
GE Energy, Power Conversion is an
engineering company providing customized Marine
solutions and systems converting electrical
energy into productive performance

Power Electronics
Oil & Gas
GE Energy
Power Conversion
Power Generation

Power Distribution
Energy

Industry

2

We have come a long way
CGE ALSTHOM GEC AEG WESTINGHOUSE
1898 1928 1889 1883 1886 1892
(drive systems)

Spin off
from ALSTOM

GE Energy
Power
Conversion

CEGELEC ALSTOM
CGE
CEGELEC Industrial Power
ALSTHOM Systems Group Conversion

1995

1999

End 2005
1971

1989

2011
Over 100 years of GLOBAL experience

3

Our global footprint
7 Converter factories

3 Electrical machines factories

45 Regional Business Centers Nancy, France
UK Established in 1898, new
12 Engineering Centers factory in 2002 ;
Rugby, United Kingdom Kidsgrove
Glasgow Manuf. area: 21 000 sqm
Established in 1889
Manuf. area: 21 000 sqm

FRANCE
Minneapolis, USA GERMANY
Yantai, China
Established in 1897 Massy
Berlin Established in 2009
USA

Pittsburgh
CHINA

BRAZIL CHINA Shanghai

Belo Horizonte Conwac

100% of our engineering and production sites certified OHSAS 18001 & ISO 14001
Total safety including our customers and suppliers
4

Power Conversion Brazil
Parauapebas (Established in 2009)

230 employees / 125 engineers • Service and sales office
• 6 employees / 4 Engineers

Belo Horizonte (Established in 1981)
• HQ, Sales, Service, Engineering
center
Parauapebas
Vitória (Established in 2003)
• Regional Business Office
Belo
Horizonte
Vitoria Macaé (Established in 2007)
Betim • Regional Business Office and
Ipatinga Training Center
Macae
Rio de
Janeiro
Rio de Janeiro (Established in 2010)
• Sales Office

Betim (Established in 2005)
• Drives & Switchboards
Manufacturing
5
Ipatinga (Soon) Metals presentation - 6/11/2012

GE Power Conversion – Value Propositions
Typical Scope of Supply
Revamping and Greenfield Turnkey Projects
Assisted
3rd party Operation
Equip.’s: Start up
Transformers,…
3rd party: Commissioning Strong
MV/LV Cables, Field Project
Erection
sensors, Erection Supervision Management
Materials, … Equipment
Delivery 3rd party Strong
FAT Auxiliaries Equip.'s Project
MV / LV
Fire Detection, Planning
Power Supply & Detail CCTV,…
Distribution Design Qualified
GE P&L´’s
Basic Engineering
Design Instrumentation
Equipment’s, Team
Basic
Info’s UPS Strong
Kick off Follow up
Meeting
Project
MV/LV Drives,
Motors & Automation
Equipment’s Complete Turnkey Package:
Electrical, Automation, Instrumentation
and Drives Equipment’s
7

GE Energy Metals - Market segmentation

Metals Processing
Iron / Steel Making
Hot Rolling Mills Cold Rolling Mills Processing Lines

Main projects Automation for Drives & Automation for Drives & Automation for Drives & Automation for
• Blast Furnace • Hot Strip Mills • Tandem Cold Mills (cont., • Pickling Lines
• El. Arc Furnace • Plate Mills discont., coupled) • Annealing Lines
• Secondary Metallurgy • Bar Rod Mills • Reversing Cold Mills • Cont. Coating Lines
• Tube Mills (4-, 6-, 20-high) • Hot Dip Galvanising Lines
• Skin Pass Mills • Tinning Lines etc.

Applications served by • Power Supply/Distribution • HV/LV-Distribution • HV/LV-Distribution
GE Energy, Power • SVC • MV/LV Drive Systems, Motors • LV Drives Systems, Motors
Conversion, Metals
• LV Drives, Motors • Basic Automation (L1) • Basic Automation (L1)
• MV Drives, Motors • Instrumentation • Instrumentation
• Instrumentation • Diagnosis, Condition monitoring • Diagnosis
• Automation (L1) • Real-time Process Simulation • Real-time Process Simulation
• Process Automation (L2) • Process Automation (L2)
(Process Models, Data Management Framework) (Setup-calculation, Data
Management Framework)

8

Hundreds of projects provided
For new or existing installations

In all types of facilities:
• Ore yard and scrap yard
• Sintering and coke oven plant
• Blast furnace
• Oxygen steel plant
• Vacuum treatment
• Direct reduction
• Electric arc furnace
• Electrolysis
• Refining
• Continuous casting architecture

10

References
Revamping BF # 1 – GERDAU AÇOMINAS – Ouro Branco/MG
 Revamping of Blast Furnace # 1 – GERDAU Açominas – Ouro Branco/MG – 2008/2009
 Scope of Supply:
MV and LV electrical equipment, digital control system equipment, drives, design electrical and automation engineering,
commissioning engineering, erection supervision, project management and planning for the Revamping of BF#1.
 Customer: GERDAU Açominas
 Production: 2,8 Millions ton per year (~ 8.000 ton per day)
 BF Capacity (Internal Volume): tbc
 9500 I/O points
 SCADA Redundant Control System

 HMI In Touch v10.0 Wonderware
 20 PLCs Schneider (12 Quantum & 08 Momentum).
 Complete integration with Level 3 & PIMS

 Project Schedule: 14 months (Nov/2008 – Dez/2009)

Project Start: 01/Dec/2008
 Blow in:
 30/March/2009 (Phase 1) - End of the main shutdown
 August/2009 (Phase 2)
 December/2009 (Phase 3)

11
CUSTOMISED TECHNOLOGY FOR CUSTOMER SUCCESS Metals presentation - 6/11/2012

References
BF #3 – Arcelor Mittal Tubarao – Vitória / Brazil
 New Blast Furnace # 3 – Arcelor Mittal Tubarao (CST) / Vitória-ES – 2005 -2007

 Scope of supply:

Electrical installation equipment, MV and LV electrical equipment, instrumentation, digital control system equipment,
drives, design electrical and automation engineering, commissioning engineering, erection, project management and
planning for the New Blast Furnace #3.

 Customer: European Consortium VAI / FERROSTALL / PAUL WURTH

 Final Customer: Arcelor Mittal Tubarao (CST)

 Production: 2,8 Millions of Ton per year

 BF Capacity (Internal Volume): 3617 m3

 Bell Less Top / Cowper's: 3 / Tuyère: 34

 7.350 I/O points

 DCS Redundancy Control System:

 DCS Yokogawa - Centum CS 3000

 Blow in: July/2007

12

References
BOF #3 – Arcelor Mittal Tubarao – Vitória / Brazil
 BOF #3

 Scope of supply:

Electrical installation equipment, MV and LV electrical equipment, instrumentation, digital control system equipment,
drives, design electrical and automation engineering, commissioning engineering, erection, project management and
planning for:

 Converter Tilting

Lance Blowing System

Oxygen System

Dedusting

Material Addition

Transport

Cooling & Ancillaries

Start up 2007

13

A world leader

Mini Mills In solutions for hot flat product
mill control
Hot Strip Mills

Hundreds of large projects
Section Mills supplied for new or existing hot
rolling mills of all types:
• Mini mills
• Hot strip mills
• Plate mills
• Steckel mills
• Section mills
• Bar and rod mills…

15

References
Hot Strip Mill 2250 HABAŞ A.S. - Turkey
Project
• New Hot Strip Mill 2250

Final Customer
• HABAŞ A.S. Aliağa / Ismir Turkey

Mechanical Supplier
• SMS Siemag AG

Scope of Supply
• Drives MV7000 for Roughing Mill Stand, Crop Shear, and
Finishing Mill Stands
• Drives LV8000 for Edger and Coiler
• Drives LV7000 for Screw Down, Roller Tables, etc.

Schedule
• Order May 2011
• Delivery March 2013

16

References
Plate Mill 4300, Rourkela Steel Plant - India
Project
• New 4.3 m 4 HI Single Stand Reversing Plate Mill
• Plate thickness 6 up to 50 mm
• 1st phase 0,92 / 2nd phase 1,674 Mio t per year

Final Customer
• SAIL, Rourkela Steel Plant, Rourkela

Mechanical Supplier
• Danieli
Example (RM Ural Steel)

Scope of Supply
• Complete electrical equipment, Level 1 basic automation,
incl. installation and commissioning
– Switchboards, Transformers
– MV Main Drive System Twin Drive, 2 Synch. Motors
– (8 MW, 0-50/120 rpm, 225% OL), MV7000 Inverters
– LV drives and motors (screw down, roller tables,
etc.)
– Cabling, Desks, I/O stations , Instrumentation
– Automation Level 1 equipment

Construction schedule
• Order August 2010
• Delivery January 2013 (30 months)

17

References
Hot Strip Mill 1700, USIMINAS - Brasil
Project
• Modernization of 1700 mm Hot Strip Mill
• Strip thickness 1,8 up to 12,7 mm
• 3,000 Mio t per year

Final Customer
• USIMINAS, USINAS SIDERÚRGICAS DE MINAS GERAIS S.A.,
Ipatinga, Minas Gerais, Brazil

Scope of Supply
• Automation system Level 1 & 2:
– Hot Strip Mill
– Coiler

Reconstruction Schedule
• 2008
– Order
• 2010
– Mill shadowing Level 1 & Level 2
– New automation after 2 day’s mill close down

18

A world leader

Tandem Cold Mill

In cold rolling sheet and tin mills
Single stand reversing Cold Mill

Sendzimir / Cluster Mills Hundreds of large projects
supplied for new or existing cold
rolling mills of all types:
• Single stand mills
• Tandem cold mills (batch and continuous)
• Sendzimir / Cluster mills
• Temper mills
• Foil mills…

20

References WISCO Silicon Steel CRM5 (Wuhan - China)

World reference:
1st Induction Motors
on Zmill

21

References
BAOXIN Stainless Steel CRM2 (Ningbo - China)

22

References
TISCO Stainless Steel ZRM3 (Taiyuan - China)

23

Advanced solutions

For new or existing process lines

Bright Annealing Line
Many hundreds of process lines
projects, covering all types:
• Continuous galvanizing lines
• Integrated lines (stainless)
• Tinning lines
• Pickling lines and coupled lines/mills
• Annealing lines
• Coating lines
• Shearing lines and cutting lines

24

References
Thyssenkrupp Compass – Alabama (USA)
Hot Dip Galvanizing Lines 1 – 4
• CGL 1
– strip dimensions
– width 920 … 1870 mm
– thickness 0,50 … 2,50 mm
– Max. production speed
– 260 / 180 / 230 / 260 m/min
• CGL 2
– width 920 … 1870 mm
– 300 / 220 / 270 / 300 m/min (in CAL mode)
• CGL 3
– width 800 … 1670 mm
– 260 / 180 / 230 / 260 m/min
• CGL 4
– width 800 … 1670 mm
– 240 / 180 / 230 / 260 m/min

• Total production capacity
– 1.800.000 to/y hot dip galvanized sheet
– 300.000 to/y continuous annealed strip 25

References
Brazil: ArcelorMittal Vega
Coil data
Product Automotive appliances
Strip thickness 0.5 to 2 mm
Strip width 900 to 1875 mm
Max Coil weight 40 tons
Line data
Line capacity 400,000 tons/year
Max speed – Entry section 240 m/mn
Max speed – Process section 160 m/mn
Max speed – Exit section 240 m/mn
Skin pass mill yes

Supply of Electrical, automation and control system (including Air knives Control),
with ~ 200 Drives.
26

A recognized leader
In power quality solutions for the
metals industry

With more than 20 years of
experience in compensation
• A very large number of SVC/D-SVC
installations are in operation worldwide
• More than 6,000 Megavars have been
installed

A wide range of performing and
cost-effective solutions to power
quality challenges
• Through the design and construction of
compensation systems
27

References
Saudi Arabia: D-SVC for DC EAF
• D-SVC 22kV: +/- 61 MVAR – FC 58 MVAR
Bahrain: D-SVC for AC EAF
Latvia: D-SVC for AC EAF
Germany: SVC for AC EAF
• SVC 33 kV: 230 MVAR – FC 275 MVAR
Arcelor Laminados Zaragoza, Spain: SVC for DC EAF
• SVC 30 kV - TCR: 63 MVAR - FC: 63 MVAR

28

Services
Spare Parts & Repairs Services
• Spare parts availability Our Offering
• Obsolescence management
• Full range of lifecycle services for
• Component repairs & rotating machine entire offering
refurbishment
• 45 Regional Business Centers to
Field Services support global customers
• Installation, commissioning & start-up
• Maintenance, technical assistance
• Experts in managing risks: from
& expert support preventive maintenance to safe
modernization and upgrades
• Training services
• Increased contractual approach to
Revampings/Upgrades partner with customers
• Life extension projects
• Performance improvement
• Capacity upgrades

Long Term Service Agreement
• From basic Time & Material to performance
based contracts
• Remote Monitoring & Diagnostics (VISOR)
• Fleet Management (Marine, Offshore, Navy)

29

Thank You!

GE Energy
Power Conversion

30

3 metals workshop-raimundo_18_04_2012

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