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SAP SCM (APO) Short Overview
Supply Chain Management
Advanced Planner and Optimizer

Matthieu Lepelley – SAP SCM Senior Consultant
www.ExpertPlug.com




                                                1
1 Agenda
• The Supply Chain Management process in SAP
• Demand Planning – SCM DP
• Supply Network Planning – SCM SNP
• Production Planning and Detailed Scheduling - SCM
 PPDS
• Procurement Planning – SCM PPDS or R3 MRP
• The Core Interface – CIF
• Comments on other modules
                                                  2
2 The Supply Chain Management process in SAP
The objective of the Supply Chain Management
process is to ensure that the company has the desired
products available for its customers at the right time
and place, at a minimal cost for the company.

An efficient Supply Chain will enable the company to
have:
    a higher service level = less shortages = less
   customers disappointed = more sales
    a lower stock level = less cash needed to run
   the operations
    lower operational costs = less emergency
   shipments, for instance
                                                   3
2 The Supply Chain Management process in SAP
The process starts by forecasting the future sales
(Demand Planning). Then the optimal product
quantities to distribute in the company’s network are
determined (Supply and Network Planning). From this
distribution plan is deduced an ideal production plan
(Production Planning and Detailed Scheduling).
Finally, this production plan is used to source the
required components (Procurement Planning).

These steps are performed in different modules of the
SAP SCM solution (formerly SAP APO – Advanced
Planning and Optimizer), described briefly in the
following slides.
                                                   4
3 Demand Planning – SCM DP
The Demand Planning process is performed in
the SCM DP module.

Its objective is to determine which products are
needed for which customer or location, in which
quantity and on which date.

This is estimated via the process presented in
the following slide, performed periodically
(monthly, weekly… depending on the company
and type of product).
                                             5
3 Demand Planning – SCM DP
                              Upload
                               new
                             products
                               data
                   Monitor                Upload last
                  forecast                  period
                  accuracy                  sales




          Release                                Clean sales
         forecast to                              history of
         Distribution                            exceptional
          Planning                                 events




                                           Launch
                   Add
                                          statistical
                promotions
                                           forecast
                             Adjust the
                             forecasts
                                                               6
4 Supply Network Planning - SNP
 The Supply Network Planning Process is
 performed in the SNP module.

 Its objective is to plan the stock transfers
 needed between the different locations
 (factories, warehouses) to reach the target
 stock level and fulfill the demand at each of
 these locations.


                                                 7
5 Production Planning and Detailed Scheduling - PPDS
  The Production Planning and Detailed
  Scheduling process is performed on each
  factory.

  Its objective is to determine the optimal
  quantities to produce in order to fulfill the
  demand, limit overstocks as well as products
  set-up time (time lost when switching from a
  product to the next).

                                                       8
5 Production Planning and Detailed Scheduling - PPDS
  By considering the demand on the factory
  (Sales orders, forecast, or stock transfers to
  warehouses), the target stock level on the
  factory, and the production constraints (lot
  sizes,…) the Production Planning determines
  how much is to be produced for all each product
  per period.
  This is calculated for the Finished Products, and
  then for the intermediary Semi-Finished
  Products.
                                                       9
5 Production Planning and Detailed Scheduling - PPDS
  Then by performing a Detailed Scheduling, the
  different production orders are scheduled
  optimally within a period.




                                                       10
6 Procurement Planning – SCM PPDS or R3 MRP
The last step of the Supply Chain Management
Process is the Procurement Planning.

The objective of this step is to determine the
components to supply in order to be able to
realize the Production Plan.

This process can be performed in the SCM PPDS
module for critical components to be planned in
detail, or in SAP R3 using the Materials
Requirements Planning (MRP) functionality.
                                                 11
7 The Core Interface - CIF
  SAP SCM and SAP R3 are two different
  systems, which need to be integrated.

  Some SAP R3 data is sent regularly to SAP
  SCM for the Supply Chain Management
  process: product master data, sales orders,…
  Some SAP SCM data is also sent to SAP R3 to
  perform the related execution processes:
  production orders, transfer orders,…

  The Core Interface (CIF) is the standard
  interface between these two environments.
                                              12
8 Comments on other modules
 Some other modules are part of SAP SCM
 process, and can be implemented depending
 on the requirements of the company:
• Global Available to Promise – GATP: to
  determine the availability of components or
  products
• Transport Planning/Vehicle Scheduling –
  TPVS: to realize the detailed transport plan of
  the products
•…
                                                13
9 More on ExpertPlug.com
• You can find many more SAP training material on
  www.ExpertPlug.com

• As an SAP Expert, you can also market your SAP
  skills and make extra cash by publishing SAP
  documents on www.ExpertPlug.com

• ExpertPlug is an SAP marketplace for training
  material and an online community of experts. We offer
  a simple way for the global SAP workforce, consulting
  companies and industry to market their skills and find
  quality information
                                                    14

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Sap scm (apo) overview

  • 1. SAP SCM (APO) Short Overview Supply Chain Management Advanced Planner and Optimizer Matthieu Lepelley – SAP SCM Senior Consultant www.ExpertPlug.com 1
  • 2. 1 Agenda • The Supply Chain Management process in SAP • Demand Planning – SCM DP • Supply Network Planning – SCM SNP • Production Planning and Detailed Scheduling - SCM PPDS • Procurement Planning – SCM PPDS or R3 MRP • The Core Interface – CIF • Comments on other modules 2
  • 3. 2 The Supply Chain Management process in SAP The objective of the Supply Chain Management process is to ensure that the company has the desired products available for its customers at the right time and place, at a minimal cost for the company. An efficient Supply Chain will enable the company to have:  a higher service level = less shortages = less customers disappointed = more sales  a lower stock level = less cash needed to run the operations  lower operational costs = less emergency shipments, for instance 3
  • 4. 2 The Supply Chain Management process in SAP The process starts by forecasting the future sales (Demand Planning). Then the optimal product quantities to distribute in the company’s network are determined (Supply and Network Planning). From this distribution plan is deduced an ideal production plan (Production Planning and Detailed Scheduling). Finally, this production plan is used to source the required components (Procurement Planning). These steps are performed in different modules of the SAP SCM solution (formerly SAP APO – Advanced Planning and Optimizer), described briefly in the following slides. 4
  • 5. 3 Demand Planning – SCM DP The Demand Planning process is performed in the SCM DP module. Its objective is to determine which products are needed for which customer or location, in which quantity and on which date. This is estimated via the process presented in the following slide, performed periodically (monthly, weekly… depending on the company and type of product). 5
  • 6. 3 Demand Planning – SCM DP Upload new products data Monitor Upload last forecast period accuracy sales Release Clean sales forecast to history of Distribution exceptional Planning events Launch Add statistical promotions forecast Adjust the forecasts 6
  • 7. 4 Supply Network Planning - SNP The Supply Network Planning Process is performed in the SNP module. Its objective is to plan the stock transfers needed between the different locations (factories, warehouses) to reach the target stock level and fulfill the demand at each of these locations. 7
  • 8. 5 Production Planning and Detailed Scheduling - PPDS The Production Planning and Detailed Scheduling process is performed on each factory. Its objective is to determine the optimal quantities to produce in order to fulfill the demand, limit overstocks as well as products set-up time (time lost when switching from a product to the next). 8
  • 9. 5 Production Planning and Detailed Scheduling - PPDS By considering the demand on the factory (Sales orders, forecast, or stock transfers to warehouses), the target stock level on the factory, and the production constraints (lot sizes,…) the Production Planning determines how much is to be produced for all each product per period. This is calculated for the Finished Products, and then for the intermediary Semi-Finished Products. 9
  • 10. 5 Production Planning and Detailed Scheduling - PPDS Then by performing a Detailed Scheduling, the different production orders are scheduled optimally within a period. 10
  • 11. 6 Procurement Planning – SCM PPDS or R3 MRP The last step of the Supply Chain Management Process is the Procurement Planning. The objective of this step is to determine the components to supply in order to be able to realize the Production Plan. This process can be performed in the SCM PPDS module for critical components to be planned in detail, or in SAP R3 using the Materials Requirements Planning (MRP) functionality. 11
  • 12. 7 The Core Interface - CIF SAP SCM and SAP R3 are two different systems, which need to be integrated. Some SAP R3 data is sent regularly to SAP SCM for the Supply Chain Management process: product master data, sales orders,… Some SAP SCM data is also sent to SAP R3 to perform the related execution processes: production orders, transfer orders,… The Core Interface (CIF) is the standard interface between these two environments. 12
  • 13. 8 Comments on other modules Some other modules are part of SAP SCM process, and can be implemented depending on the requirements of the company: • Global Available to Promise – GATP: to determine the availability of components or products • Transport Planning/Vehicle Scheduling – TPVS: to realize the detailed transport plan of the products •… 13
  • 14. 9 More on ExpertPlug.com • You can find many more SAP training material on www.ExpertPlug.com • As an SAP Expert, you can also market your SAP skills and make extra cash by publishing SAP documents on www.ExpertPlug.com • ExpertPlug is an SAP marketplace for training material and an online community of experts. We offer a simple way for the global SAP workforce, consulting companies and industry to market their skills and find quality information 14