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Kaizen Improvement Sheet
Project Title: Outside Pallet Area Segregation
Kaizen Sponsor: Eslam Al-Eraky Kaizen Ref. No. KAE025
Team Leader: Edwin Labado Date: September 27, 2015
Team Members: Reverse Logistics & Outbound Teams FC : UAE-DIP- WH
CTQ Impact
Safety
Quality (Accuracy)
 Speed (Timely)
Damages (Undamaged)
Cost (CPU)
Waste Type
 Waste / Muda (TIMWOOD) D
Over Stressing / Muri
Unevenness / Mura
Methods Applied
5S
VSM
SIPOC
FISHBONE
PDCA
OTHER ____________________
Before After
Standard Pallet
Euro Pallet
Kaizen Improvement Sheet
DAY
Metric Start Target Wk01 Wkxx Wkxx 1 2 3 4 5 6 7 %
Improved
What is working well?
 Organize and presentable.
 Easy to load and unload the euro,
standard and damaged pallets.
 Convenient to choose the pallet that
can be use.
 Easy to Recycle stored pallets .
What could be done better?
 Follow 5S in the pallet area.
 Arrange pallet accordingly.
What else remains to be done?
 Enhance the awareness of everyone to
organize pallet according to its look.
What should be done next to improve?
 Ensure managers to observe the
consistency of this execution.
Reviewed and approved by:
Date:
 Location of the Pallets are disordered
and not organized.
 Pallets are mixed with good and
damaged condition.
 Not safe to pull-out the pallets.
 Time consuming.
 Easy to classify the pallets as below :
1) Dedicated area for standard
pallets.
2) Dedicated area for euro pallets .
3) Dedicated area for Damaged
pallets.
 Convenient to pull-out the pallets.

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KAE025 - Kaizen - RL - Pallets Area Improvements

  • 1. Kaizen Improvement Sheet Project Title: Outside Pallet Area Segregation Kaizen Sponsor: Eslam Al-Eraky Kaizen Ref. No. KAE025 Team Leader: Edwin Labado Date: September 27, 2015 Team Members: Reverse Logistics & Outbound Teams FC : UAE-DIP- WH CTQ Impact Safety Quality (Accuracy)  Speed (Timely) Damages (Undamaged) Cost (CPU) Waste Type  Waste / Muda (TIMWOOD) D Over Stressing / Muri Unevenness / Mura Methods Applied 5S VSM SIPOC FISHBONE PDCA OTHER ____________________ Before After Standard Pallet Euro Pallet
  • 2. Kaizen Improvement Sheet DAY Metric Start Target Wk01 Wkxx Wkxx 1 2 3 4 5 6 7 % Improved What is working well?  Organize and presentable.  Easy to load and unload the euro, standard and damaged pallets.  Convenient to choose the pallet that can be use.  Easy to Recycle stored pallets . What could be done better?  Follow 5S in the pallet area.  Arrange pallet accordingly. What else remains to be done?  Enhance the awareness of everyone to organize pallet according to its look. What should be done next to improve?  Ensure managers to observe the consistency of this execution. Reviewed and approved by: Date:  Location of the Pallets are disordered and not organized.  Pallets are mixed with good and damaged condition.  Not safe to pull-out the pallets.  Time consuming.  Easy to classify the pallets as below : 1) Dedicated area for standard pallets. 2) Dedicated area for euro pallets . 3) Dedicated area for Damaged pallets.  Convenient to pull-out the pallets.