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Faced with very soft soils on both the
Lijin and Zhanhua wind farms in China,
Guohua Ruifeng (Zhanhua) Wind Power
Ltd decided to use a Tensar® TriAx®
Mechanically Stabilised Layer to enable
the heavy vehicles to gain access to
both sites.
The foundation soils on the Zhanhua
project were excavated from the nearby
shrimp ponds and so the project proved
particularly challenging. Tensar
Technology proved to be the ideal
solution to overcome these
construction issues.
Tensar TriAx geogrids were the answer
for a new Scottish wind farm built in a
rural area. Existing tracks had to be
widened and new access roads built over
the site which had low ground strength
with CBR values between 0.5% and 1%.
Using thick stone layers to accommodate
site traffic would have involved large
numbers of vehicle movements and
excessive road settlement. Instead,
multiple Tensar TriAx geogrid layers were
installed and combined with site-won
stone. Although the stone quality was
less than ideal, this solution delivered
excellent trafficking performance and
achieved a significant carbon emissions
saving over an unstabilised solution.
Design and Construction Solutions for Your Projects
TriAx geogrids are used to create a mechanically stabilised layer in the construction of
an access road at Dongying Wind Farm, in China.
Access road under construction in Arecleoch, Scotland.
TENSAR OFFERS A RANGE OF
DESIGN SERVICE OPTIONS IN 3
CORE STREAMS
Tensar Support Services
We offer the services of a team of professionals who can assist in developing concepts to support your design or undertake full
construction design. We also provide advice and initial training on site to assist you to effectively install our products and
systems in your project.
Our range of innovative products is combined with our global experience of thousands of projects in a wide variety of climatic
conditions and soil types. This means that we provide you with a unique specialist civil engineering viewpoint on how to use our
products and systems and proven, best value solutions in your application.
We are committed to providing the highest levels of technical assistance in the field to support the use of our products
and systems. Our own dedicated and trained teams of civil engineers or those of Tensar local distributors work in partnerships
with you to ensure the success of your project.
5
Tensar International Limited
Units 2-4 Cunningham Court
Shadsworth Business Park
Blackburn BB1 2QX
United Kingdom
Tel: +44 (0)1254 262431
Fax: +44 (0)1254 266867
e-mail: info@tensar.co.uk
tensar-international.com
Contact Tensar or your local distributor to receive further
literature covering Tensar products and applications.
Also available on request are product specifications,
installation guides and specification notes.
The complete range of Tensar literature consists of:
•	Tensar Geosynthetics in Civil Engineering
	 A guide to products, systems and services
•	Ground Stabilisation
	 Stabilising unbound layers in roads and trafficked areas
•	TriAx®: A Revolution in Geogrid Technology
	 The properties and performance advantages of
	 Tensar® TriAx® geogrids
•	Asphalt Pavements
	 Reinforcing asphalt layers in roads and trafficked areas
•	TensarTech™ Earth Retaining Systems
	 Bridge abutments, retaining walls and steep slopes
•	Railways
	 Mechanical stabilisation of track ballast and sub-ballast
•	Foundations Over Piles
	 Constructing over weak ground without settlement
•	Basal Reinforcement
	 Using Basetex high-strength geotextiles
•	TensarTech Foundation Mattress System
•	Erosion
	 Controlling erosion on soil and rock slopes
Copyright ©Tensar International Limited 2012
Printed April 2012, Issue 2, SDA: 644560
The copyright in this brochure (including without limitation all text, photographs and diagrams) and all other intellectual property rights and proprietary rights herein belongs to Tensar International Limited and/
or its associated group companies and all rights are reserved. This brochure, whether in whole or in part, may not be copied or redistributed or reproduced or incorporated in any other work or publication in any
form whatsoever without the permission of Tensar International Limited. The information in this brochure supersedes any and all prior information for the products referred to in previous versions of this brochure,
is of an illustrative nature and supplied by Tensar International Limited free of charge for general information purposes only. This brochure is not intended to constitute, or be a substitute for obtaining, project
specific engineering, design, construction and/or other professional advice given by someone with full knowledge of a particular project. It is your sole responsibility and you must assume all risk and liability for
the final determination as to the suitability of any Tensar International Limited product and/or design for the use and in the manner contemplated by you in connection with a particular project. The contents of
this brochure do not form part of any contract or intended contract with you. Any contract for the provision of a Tensar International Limited product and/or design service will be on Tensar International Limited’s
Standard Conditions in force at the time of entering into the contract. Whilst every effort is made to ensure the accuracy of the information contained in this brochure at the time of printing, Tensar International
Limited makes no representations about the suitability, reliability, comprehensiveness and accuracy of the information, services and other content of this brochure. Save in respect of Tensar International Limited’s
liability for death or personal injury arising out of negligence or for fraudulent misrepresentation (if any), Tensar International Limited shall not be liable to you directly or indirectly in contract, tort (including negli-
gence), equity or otherwise for any loss or damage whatsoever or howsoever arising in connection with the use of and/or any reliance placed upon the contents of this brochure including any direct, indirect, special,
incidental or consequential loss or damage (including but not limited to loss of profits, interest, business revenue, anticipated savings, business or goodwill). Tensar and TriAx are registered trademarks, TensarTech
is a registered trademark in Europe. In case of legal disputes between the parties, the original English language version of this disclaimer shall prevail.
Your local distributor is:
Supply Only
Application suggestion & Supply
Conceptual drawing and advice
Design & Supply
Certified detailed design and construction drawings covered by
Tensar's Professional Indemnity (PI) insurance
for use in the wind energy industry
TENSAR®
TECHNOLOGY
Q 05288
ISO 9001:2008
EMS 86463
ISO 14001:2004
Working with the Wind Energy
Industry- Developing
Construction Solutions
Reducing Costs and
Construction C02
Emissions
Based on the characteristic properties of Tensar geogrids,
Tensar Technology is widely used in ground stabilisation,
soil reinforcement and asphalt reinforcement applications
often delivering major environmental benefits and real
savings in cost and time. We can help you apply Tensar
Technology to improve the bottom line on your project.
Our expertise and experience has been accumulated over
several decades of successful collaboration in projects
internationally. Our service team, comprising many
qualified civil engineers, provides practical and best value
advice and design to support the use of Tensar products
and systems in your application.
Tensar® Technology – Proven,
Practical Products and
Systems and the Know-How
to Get Them Built
2
Staging Areas for Offshore
Wind Developments
The construction of offshore wind farms often requires a
staging area onshore for the delivery or assembly of large
pieces of equipment. These staging areas are often
constructed on weak ground, so the bearing capacity has
to be increased and designed for safe site operations,
Tensar Technology is a proven, practical solution in
overcoming such problems.
4
TensarTech® EarthRetainingSystemsallowrapidconstructionofbridgeabutments
and retaining walls. (Photography courtesy of Forestry Commission, Scotland).
Gaining access to a wind farm site, often in a remote
location, can be a challenging part of any wind energy project
and Tensar International Limited has been supplying
solutions for access roads and lifting platforms to the wind
energy industry for over 15 years. Roads and crane lifting
platforms are often constructed over poor soils and are
frequently subjected to extreme weather conditions. Add to
that the enormously heavy loads that they are expected to
carry, then traditional solutions can be costly, time
consuming and not environmentally friendly.
By using a Tensar mechanically stabilised layer in a
road or working area, construction savings of up to
50% can be made in the amount of aggregate
required. Consequently these savings mean that
the project can run more efficiently, as less
excavated material needs to be taken away from
site and less aggregate needs to be imported,
placed and compacted.
On a wind energy project, material often needs to
be transported considerable distances to and from
the site. By reducing vehicle movements and the
volume of material to be removed from the site,
considerable savings of up to 50% can be made in
construction CO2
emissions, when compared with an
unstabilised design. Tensar published the TriAx®
Carbon Calculator in 2009, this was developed and
checked by Coffey Geotechnics.
Armed with an application suggestion from Tensar,
the user can enter the details and print out a
statement which shows the percentage saving in
CO2
emissions when compared with the
unstabilised design.
The TriAx Carbon Calculator is available at
www.tensarsustain.co.uk
Stable Access Roads and Working Platforms
There are now unprecedented demands to design economic and environmentally
sensitive roads and working areas sited over weak or variable ground. These roads
are usually required for the construction, maintenance and ultimately the
dismantling phases of a wind farm project.
Excavating organic material such as peat is often difficult, time consuming,
expensive and releases significant quantities of CO2
. Tensar geogrids offer an
alternative high performance solution.
The structural contribution made by Tensar® TriAx® geogrids is to stabilise the
unbound layers of roads and trafficked areas to create a mechanically stabilised
layer. Aggregate particles interlock with the geogrid and are confined within the
stiff geogrid apertures, creating an enhanced composite material with improved
performance characteristics.
A mechanically stabilised layer incorporating TriAx geogrids can combine major
cost savings with considerable performance benefits in granular capping, sub-base
and other aggregate layers.
When compared with an unstabilised aggregate layer, a mechanically stabilised
layer incorporating TriAx geogrids can:
˴˴	 Give savings in granular thickness of up to 50% with no performance loss
˴˴	 Provide reductions in excavated soil along with the conservation of 		
	 natural aggregates
˴˴	 Control differential settlement
˴˴	 Reduce disturbance and weakening of sensitive subgrade formations
˴˴	 Improve fill compaction
˴˴	 Increase design life
˴˴	 Increase bearing capacity
˴˴	 Give savings of up to 50% on construction CO2
emissions
Installing a turbine using a heavy mobile crane supported on
a Tensar stabilised platform at Hadyard Hill, Scotland.
HEAVILY LOADED AREAS
The greatest challenge when the wind farm is being
constructed can be when the large turbine
components are unloaded and lifted into position
using a crane. The load spreading capability of a
Tensar mechanically stabilised layer increases the
bearing capacity of working platforms for
heavy-duty plants, cranes and piling rigs. For the
contractor this means that less natural aggregate is
required to construct the platform which can result
in quicker construction and less cost when compared
with a traditional unreinforced construction.
Temporary Structures are
Economical and Practical to
Construct
Earth retaining structures required on wind energy sites
need to be practical, economical to build and use fill
materials which are available locally to the site where
possible. The TensarTech® TR2 System is often used as it
requires no formwork since the steel mesh face is secured
as the geogrid and reinforced fill materials are placed.
Structures up to 18 m have been constructed with this
system at a lower cost than that of traditional methods.
The face is normally vertical, but inclined face angles can
also be accommodated by the system. Additional benefits
can include:
˴˴	 A low cost retaining wall at a fraction of the cost of a 	
	 reinforced concrete solution
˴˴	 Rapid and economical construction
˴˴	 Often no specialist construction skills necessary
˴˴	 Simple to build using established earth embankment 	
	 construction techniques
˴˴	 Possibility of using site-won including cohesive or 		
	 contaminated materials
˴˴	 High tolerance of differential settlement
˴˴	 For temporary works it can either be easily dismantled 	
	 or covered with backfill
˴˴	 Ready for immediate use upon completion
˴˴	 High tolerance to seismic loading
Stable staging areas are required for offshore wind farm construction.
(Photography courtesy of Luc Van Braekel).
Working with the Wind Energy
Industry- Developing
Construction Solutions
Reducing Costs and
Construction C02
Emissions
Based on the characteristic properties of Tensar geogrids,
Tensar Technology is widely used in ground stabilisation,
soil reinforcement and asphalt reinforcement applications
often delivering major environmental benefits and real
savings in cost and time. We can help you apply Tensar
Technology to improve the bottom line on your project.
Our expertise and experience has been accumulated over
several decades of successful collaboration in projects
internationally. Our service team, comprising many
qualified civil engineers, provides practical and best value
advice and design to support the use of Tensar products
and systems in your application.
Tensar® Technology – Proven,
Practical Products and
Systems and the Know-How
to Get Them Built
2
Staging Areas for Offshore
Wind Developments
The construction of offshore wind farms often requires a
staging area onshore for the delivery or assembly of large
pieces of equipment. These staging areas are often
constructed on weak ground, so the bearing capacity has
to be increased and designed for safe site operations,
Tensar Technology is a proven, practical solution in
overcoming such problems.
4
TensarTech® EarthRetainingSystemsallowrapidconstructionofbridgeabutments
and retaining walls. (Photography courtesy of Forestry Commission, Scotland).
Gaining access to a wind farm site, often in a remote
location, can be a challenging part of any wind energy project
and Tensar International Limited has been supplying
solutions for access roads and lifting platforms to the wind
energy industry for over 15 years. Roads and crane lifting
platforms are often constructed over poor soils and are
frequently subjected to extreme weather conditions. Add to
that the enormously heavy loads that they are expected to
carry, then traditional solutions can be costly, time
consuming and not environmentally friendly.
By using a Tensar mechanically stabilised layer in a
road or working area, construction savings of up to
50% can be made in the amount of aggregate
required. Consequently these savings mean that
the project can run more efficiently, as less
excavated material needs to be taken away from
site and less aggregate needs to be imported,
placed and compacted.
On a wind energy project, material often needs to
be transported considerable distances to and from
the site. By reducing vehicle movements and the
volume of material to be removed from the site,
considerable savings of up to 50% can be made in
construction CO2
emissions, when compared with an
unstabilised design. Tensar published the TriAx®
Carbon Calculator in 2009, this was developed and
checked by Coffey Geotechnics.
Armed with an application suggestion from Tensar,
the user can enter the details and print out a
statement which shows the percentage saving in
CO2
emissions when compared with the
unstabilised design.
The TriAx Carbon Calculator is available at
www.tensarsustain.co.uk
Stable Access Roads and Working Platforms
There are now unprecedented demands to design economic and environmentally
sensitive roads and working areas sited over weak or variable ground. These roads
are usually required for the construction, maintenance and ultimately the
dismantling phases of a wind farm project.
Excavating organic material such as peat is often difficult, time consuming,
expensive and releases significant quantities of CO2
. Tensar geogrids offer an
alternative high performance solution.
The structural contribution made by Tensar® TriAx® geogrids is to stabilise the
unbound layers of roads and trafficked areas to create a mechanically stabilised
layer. Aggregate particles interlock with the geogrid and are confined within the
stiff geogrid apertures, creating an enhanced composite material with improved
performance characteristics.
A mechanically stabilised layer incorporating TriAx geogrids can combine major
cost savings with considerable performance benefits in granular capping, sub-base
and other aggregate layers.
When compared with an unstabilised aggregate layer, a mechanically stabilised
layer incorporating TriAx geogrids can:
˴˴	 Give savings in granular thickness of up to 50% with no performance loss
˴˴	 Provide reductions in excavated soil along with the conservation of 		
	 natural aggregates
˴˴	 Control differential settlement
˴˴	 Reduce disturbance and weakening of sensitive subgrade formations
˴˴	 Improve fill compaction
˴˴	 Increase design life
˴˴	 Increase bearing capacity
˴˴	 Give savings of up to 50% on construction CO2
emissions
Installing a turbine using a heavy mobile crane supported on
a Tensar stabilised platform at Hadyard Hill, Scotland.
HEAVILY LOADED AREAS
The greatest challenge when the wind farm is being
constructed can be when the large turbine
components are unloaded and lifted into position
using a crane. The load spreading capability of a
Tensar mechanically stabilised layer increases the
bearing capacity of working platforms for
heavy-duty plants, cranes and piling rigs. For the
contractor this means that less natural aggregate is
required to construct the platform which can result
in quicker construction and less cost when compared
with a traditional unreinforced construction.
Temporary Structures are
Economical and Practical to
Construct
Earth retaining structures required on wind energy sites
need to be practical, economical to build and use fill
materials which are available locally to the site where
possible. The TensarTech® TR2 System is often used as it
requires no formwork since the steel mesh face is secured
as the geogrid and reinforced fill materials are placed.
Structures up to 18 m have been constructed with this
system at a lower cost than that of traditional methods.
The face is normally vertical, but inclined face angles can
also be accommodated by the system. Additional benefits
can include:
˴˴	 A low cost retaining wall at a fraction of the cost of a 	
	 reinforced concrete solution
˴˴	 Rapid and economical construction
˴˴	 Often no specialist construction skills necessary
˴˴	 Simple to build using established earth embankment 	
	 construction techniques
˴˴	 Possibility of using site-won including cohesive or 		
	 contaminated materials
˴˴	 High tolerance of differential settlement
˴˴	 For temporary works it can either be easily dismantled 	
	 or covered with backfill
˴˴	 Ready for immediate use upon completion
˴˴	 High tolerance to seismic loading
Stable staging areas are required for offshore wind farm construction.
(Photography courtesy of Luc Van Braekel).
Faced with very soft soils on both the
Lijin and Zhanhua wind farms in China,
Guohua Ruifeng (Zhanhua) Wind Power
Ltd decided to use a Tensar® TriAx®
Mechanically Stabilised Layer to enable
the heavy vehicles to gain access to
both sites.
The foundation soils on the Zhanhua
project were excavated from the nearby
shrimp ponds and so the project proved
particularly challenging. Tensar
Technology proved to be the ideal
solution to overcome these
construction issues.
Tensar TriAx geogrids were the answer
for a new Scottish wind farm built in a
rural area. Existing tracks had to be
widened and new access roads built over
the site which had low ground strength
with CBR values between 0.5% and 1%.
Using thick stone layers to accommodate
site traffic would have involved large
numbers of vehicle movements and
excessive road settlement. Instead,
multiple Tensar TriAx geogrid layers were
installed and combined with site-won
stone. Although the stone quality was
less than ideal, this solution delivered
excellent trafficking performance and
achieved a significant carbon emissions
saving over an unstabilised solution.
Design and Construction Solutions for Your Projects
TriAx geogrids are used to create a mechanically stabilised layer in the construction of
an access road at Dongying Wind Farm, in China.
Access road under construction in Arecleoch, Scotland.
TENSAR OFFERS A RANGE OF
DESIGN SERVICE OPTIONS IN 3
CORE STREAMS
Tensar Support Services
We offer the services of a team of professionals who can assist in developing concepts to support your design or undertake full
construction design. We also provide advice and initial training on site to assist you to effectively install our products and
systems in your project.
Our range of innovative products is combined with our global experience of thousands of projects in a wide variety of climatic
conditions and soil types. This means that we provide you with a unique specialist civil engineering viewpoint on how to use our
products and systems and proven, best value solutions in your application.
We are committed to providing the highest levels of technical assistance in the field to support the use of our products
and systems. Our own dedicated and trained teams of civil engineers or those of Tensar local distributors work in partnerships
with you to ensure the success of your project.
5
Tensar International Limited
Units 2-4 Cunningham Court
Shadsworth Business Park
Blackburn BB1 2QX
United Kingdom
Tel: +44 (0)1254 262431
Fax: +44 (0)1254 266867
e-mail: info@tensar.co.uk
tensar-international.com
Contact Tensar or your local distributor to receive further
literature covering Tensar products and applications.
Also available on request are product specifications,
installation guides and specification notes.
The complete range of Tensar literature consists of:
•	Tensar Geosynthetics in Civil Engineering
	 A guide to products, systems and services
•	Ground Stabilisation
	 Stabilising unbound layers in roads and trafficked areas
•	TriAx®: A Revolution in Geogrid Technology
	 The properties and performance advantages of
	 Tensar® TriAx® geogrids
•	Asphalt Pavements
	 Reinforcing asphalt layers in roads and trafficked areas
•	TensarTech™ Earth Retaining Systems
	 Bridge abutments, retaining walls and steep slopes
•	Railways
	 Mechanical stabilisation of track ballast and sub-ballast
•	Foundations Over Piles
	 Constructing over weak ground without settlement
•	Basal Reinforcement
	 Using Basetex high-strength geotextiles
•	TensarTech Foundation Mattress System
•	Erosion
	 Controlling erosion on soil and rock slopes
Copyright ©Tensar International Limited 2012
Printed April 2012, Issue 2, SDA: 644560
The copyright in this brochure (including without limitation all text, photographs and diagrams) and all other intellectual property rights and proprietary rights herein belongs to Tensar International Limited and/
or its associated group companies and all rights are reserved. This brochure, whether in whole or in part, may not be copied or redistributed or reproduced or incorporated in any other work or publication in any
form whatsoever without the permission of Tensar International Limited. The information in this brochure supersedes any and all prior information for the products referred to in previous versions of this brochure,
is of an illustrative nature and supplied by Tensar International Limited free of charge for general information purposes only. This brochure is not intended to constitute, or be a substitute for obtaining, project
specific engineering, design, construction and/or other professional advice given by someone with full knowledge of a particular project. It is your sole responsibility and you must assume all risk and liability for
the final determination as to the suitability of any Tensar International Limited product and/or design for the use and in the manner contemplated by you in connection with a particular project. The contents of
this brochure do not form part of any contract or intended contract with you. Any contract for the provision of a Tensar International Limited product and/or design service will be on Tensar International Limited’s
Standard Conditions in force at the time of entering into the contract. Whilst every effort is made to ensure the accuracy of the information contained in this brochure at the time of printing, Tensar International
Limited makes no representations about the suitability, reliability, comprehensiveness and accuracy of the information, services and other content of this brochure. Save in respect of Tensar International Limited’s
liability for death or personal injury arising out of negligence or for fraudulent misrepresentation (if any), Tensar International Limited shall not be liable to you directly or indirectly in contract, tort (including negli-
gence), equity or otherwise for any loss or damage whatsoever or howsoever arising in connection with the use of and/or any reliance placed upon the contents of this brochure including any direct, indirect, special,
incidental or consequential loss or damage (including but not limited to loss of profits, interest, business revenue, anticipated savings, business or goodwill). Tensar and TriAx are registered trademarks, TensarTech
is a registered trademark in Europe. In case of legal disputes between the parties, the original English language version of this disclaimer shall prevail.
Your local distributor is:
Supply Only
Application suggestion & Supply
Conceptual drawing and advice
Design & Supply
Certified detailed design and construction drawings covered by
Tensar's Professional Indemnity (PI) insurance
for use in the wind energy industry
TENSAR®
TECHNOLOGY
Q 05288
ISO 9001:2008
EMS 86463
ISO 14001:2004
Working with the Wind Energy
Industry- Developing
Construction Solutions
Reducing Costs and
Construction C02
Emissions
Based on the characteristic properties of Tensar geogrids,
Tensar Technology is widely used in ground stabilisation,
soil reinforcement and asphalt reinforcement applications
often delivering major environmental benefits and real
savings in cost and time. We can help you apply Tensar
Technology to improve the bottom line on your project.
Our expertise and experience has been accumulated over
several decades of successful collaboration in projects
internationally. Our service team, comprising many
qualified civil engineers, provides practical and best value
advice and design to support the use of Tensar products
and systems in your application.
Tensar® Technology – Proven,
Practical Products and
Systems and the Know-How
to Get Them Built
2
Staging Areas for Offshore
Wind Developments
The construction of offshore wind farms often requires a
staging area onshore for the delivery or assembly of large
pieces of equipment. These staging areas are often
constructed on weak ground, so the bearing capacity has
to be increased and designed for safe site operations,
Tensar Technology is a proven, practical solution in
overcoming such problems.
4
TensarTech® EarthRetainingSystemsallowrapidconstructionofbridgeabutments
and retaining walls. (Photography courtesy of Forestry Commission, Scotland).
Gaining access to a wind farm site, often in a remote
location, can be a challenging part of any wind energy project
and Tensar International Limited has been supplying
solutions for access roads and lifting platforms to the wind
energy industry for over 15 years. Roads and crane lifting
platforms are often constructed over poor soils and are
frequently subjected to extreme weather conditions. Add to
that the enormously heavy loads that they are expected to
carry, then traditional solutions can be costly, time
consuming and not environmentally friendly.
By using a Tensar mechanically stabilised layer in a
road or working area, construction savings of up to
50% can be made in the amount of aggregate
required. Consequently these savings mean that
the project can run more efficiently, as less
excavated material needs to be taken away from
site and less aggregate needs to be imported,
placed and compacted.
On a wind energy project, material often needs to
be transported considerable distances to and from
the site. By reducing vehicle movements and the
volume of material to be removed from the site,
considerable savings of up to 50% can be made in
construction CO2
emissions, when compared with an
unstabilised design. Tensar published the TriAx®
Carbon Calculator in 2009, this was developed and
checked by Coffey Geotechnics.
Armed with an application suggestion from Tensar,
the user can enter the details and print out a
statement which shows the percentage saving in
CO2
emissions when compared with the
unstabilised design.
The TriAx Carbon Calculator is available at
www.tensarsustain.co.uk
Stable Access Roads and Working Platforms
There are now unprecedented demands to design economic and environmentally
sensitive roads and working areas sited over weak or variable ground. These roads
are usually required for the construction, maintenance and ultimately the
dismantling phases of a wind farm project.
Excavating organic material such as peat is often difficult, time consuming,
expensive and releases significant quantities of CO2
. Tensar geogrids offer an
alternative high performance solution.
The structural contribution made by Tensar® TriAx® geogrids is to stabilise the
unbound layers of roads and trafficked areas to create a mechanically stabilised
layer. Aggregate particles interlock with the geogrid and are confined within the
stiff geogrid apertures, creating an enhanced composite material with improved
performance characteristics.
A mechanically stabilised layer incorporating TriAx geogrids can combine major
cost savings with considerable performance benefits in granular capping, sub-base
and other aggregate layers.
When compared with an unstabilised aggregate layer, a mechanically stabilised
layer incorporating TriAx geogrids can:
˴˴	 Give savings in granular thickness of up to 50% with no performance loss
˴˴	 Provide reductions in excavated soil along with the conservation of 		
	 natural aggregates
˴˴	 Control differential settlement
˴˴	 Reduce disturbance and weakening of sensitive subgrade formations
˴˴	 Improve fill compaction
˴˴	 Increase design life
˴˴	 Increase bearing capacity
˴˴	 Give savings of up to 50% on construction CO2
emissions
Installing a turbine using a heavy mobile crane supported on
a Tensar stabilised platform at Hadyard Hill, Scotland.
HEAVILY LOADED AREAS
The greatest challenge when the wind farm is being
constructed can be when the large turbine
components are unloaded and lifted into position
using a crane. The load spreading capability of a
Tensar mechanically stabilised layer increases the
bearing capacity of working platforms for
heavy-duty plants, cranes and piling rigs. For the
contractor this means that less natural aggregate is
required to construct the platform which can result
in quicker construction and less cost when compared
with a traditional unreinforced construction.
Temporary Structures are
Economical and Practical to
Construct
Earth retaining structures required on wind energy sites
need to be practical, economical to build and use fill
materials which are available locally to the site where
possible. The TensarTech® TR2 System is often used as it
requires no formwork since the steel mesh face is secured
as the geogrid and reinforced fill materials are placed.
Structures up to 18 m have been constructed with this
system at a lower cost than that of traditional methods.
The face is normally vertical, but inclined face angles can
also be accommodated by the system. Additional benefits
can include:
˴˴	 A low cost retaining wall at a fraction of the cost of a 	
	 reinforced concrete solution
˴˴	 Rapid and economical construction
˴˴	 Often no specialist construction skills necessary
˴˴	 Simple to build using established earth embankment 	
	 construction techniques
˴˴	 Possibility of using site-won including cohesive or 		
	 contaminated materials
˴˴	 High tolerance of differential settlement
˴˴	 For temporary works it can either be easily dismantled 	
	 or covered with backfill
˴˴	 Ready for immediate use upon completion
˴˴	 High tolerance to seismic loading
Stable staging areas are required for offshore wind farm construction.
(Photography courtesy of Luc Van Braekel).
Faced with very soft soils on both the
Lijin and Zhanhua wind farms in China,
Guohua Ruifeng (Zhanhua) Wind Power
Ltd decided to use a Tensar® TriAx®
Mechanically Stabilised Layer to enable
the heavy vehicles to gain access to
both sites.
The foundation soils on the Zhanhua
project were excavated from the nearby
shrimp ponds and so the project proved
particularly challenging. Tensar
Technology proved to be the ideal
solution to overcome these
construction issues.
Tensar TriAx geogrids were the answer
for a new Scottish wind farm built in a
rural area. Existing tracks had to be
widened and new access roads built over
the site which had low ground strength
with CBR values between 0.5% and 1%.
Using thick stone layers to accommodate
site traffic would have involved large
numbers of vehicle movements and
excessive road settlement. Instead,
multiple Tensar TriAx geogrid layers were
installed and combined with site-won
stone. Although the stone quality was
less than ideal, this solution delivered
excellent trafficking performance and
achieved a significant carbon emissions
saving over an unstabilised solution.
Design and Construction Solutions for Your Projects
TriAx geogrids are used to create a mechanically stabilised layer in the construction of
an access road at Dongying Wind Farm, in China.
Access road under construction in Arecleoch, Scotland.
TENSAR OFFERS A RANGE OF
DESIGN SERVICE OPTIONS IN 3
CORE STREAMS
Tensar Support Services
We offer the services of a team of professionals who can assist in developing concepts to support your design or undertake full
construction design. We also provide advice and initial training on site to assist you to effectively install our products and
systems in your project.
Our range of innovative products is combined with our global experience of thousands of projects in a wide variety of climatic
conditions and soil types. This means that we provide you with a unique specialist civil engineering viewpoint on how to use our
products and systems and proven, best value solutions in your application.
We are committed to providing the highest levels of technical assistance in the field to support the use of our products
and systems. Our own dedicated and trained teams of civil engineers or those of Tensar local distributors work in partnerships
with you to ensure the success of your project.
5
Tensar International Limited
Units 2-4 Cunningham Court
Shadsworth Business Park
Blackburn BB1 2QX
United Kingdom
Tel: +44 (0)1254 262431
Fax: +44 (0)1254 266867
e-mail: info@tensar.co.uk
tensar-international.com
Contact Tensar or your local distributor to receive further
literature covering Tensar products and applications.
Also available on request are product specifications,
installation guides and specification notes.
The complete range of Tensar literature consists of:
•	Tensar Geosynthetics in Civil Engineering
	 A guide to products, systems and services
•	Ground Stabilisation
	 Stabilising unbound layers in roads and trafficked areas
•	TriAx®: A Revolution in Geogrid Technology
	 The properties and performance advantages of
	 Tensar® TriAx® geogrids
•	Asphalt Pavements
	 Reinforcing asphalt layers in roads and trafficked areas
•	TensarTech™ Earth Retaining Systems
	 Bridge abutments, retaining walls and steep slopes
•	Railways
	 Mechanical stabilisation of track ballast and sub-ballast
•	Foundations Over Piles
	 Constructing over weak ground without settlement
•	Basal Reinforcement
	 Using Basetex high-strength geotextiles
•	TensarTech Foundation Mattress System
•	Erosion
	 Controlling erosion on soil and rock slopes
Copyright ©Tensar International Limited 2012
Printed April 2012, Issue 2, SDA: 644560
The copyright in this brochure (including without limitation all text, photographs and diagrams) and all other intellectual property rights and proprietary rights herein belongs to Tensar International Limited and/
or its associated group companies and all rights are reserved. This brochure, whether in whole or in part, may not be copied or redistributed or reproduced or incorporated in any other work or publication in any
form whatsoever without the permission of Tensar International Limited. The information in this brochure supersedes any and all prior information for the products referred to in previous versions of this brochure,
is of an illustrative nature and supplied by Tensar International Limited free of charge for general information purposes only. This brochure is not intended to constitute, or be a substitute for obtaining, project
specific engineering, design, construction and/or other professional advice given by someone with full knowledge of a particular project. It is your sole responsibility and you must assume all risk and liability for
the final determination as to the suitability of any Tensar International Limited product and/or design for the use and in the manner contemplated by you in connection with a particular project. The contents of
this brochure do not form part of any contract or intended contract with you. Any contract for the provision of a Tensar International Limited product and/or design service will be on Tensar International Limited’s
Standard Conditions in force at the time of entering into the contract. Whilst every effort is made to ensure the accuracy of the information contained in this brochure at the time of printing, Tensar International
Limited makes no representations about the suitability, reliability, comprehensiveness and accuracy of the information, services and other content of this brochure. Save in respect of Tensar International Limited’s
liability for death or personal injury arising out of negligence or for fraudulent misrepresentation (if any), Tensar International Limited shall not be liable to you directly or indirectly in contract, tort (including negli-
gence), equity or otherwise for any loss or damage whatsoever or howsoever arising in connection with the use of and/or any reliance placed upon the contents of this brochure including any direct, indirect, special,
incidental or consequential loss or damage (including but not limited to loss of profits, interest, business revenue, anticipated savings, business or goodwill). Tensar and TriAx are registered trademarks, TensarTech
is a registered trademark in Europe. In case of legal disputes between the parties, the original English language version of this disclaimer shall prevail.
Your local distributor is:
Supply Only
Application suggestion & Supply
Conceptual drawing and advice
Design & Supply
Certified detailed design and construction drawings covered by
Tensar's Professional Indemnity (PI) insurance
for use in the wind energy industry
TENSAR®
TECHNOLOGY
Q 05288
ISO 9001:2008
EMS 86463
ISO 14001:2004

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EMIN SG Tensar Energia Eolica Brochure

  • 1. Faced with very soft soils on both the Lijin and Zhanhua wind farms in China, Guohua Ruifeng (Zhanhua) Wind Power Ltd decided to use a Tensar® TriAx® Mechanically Stabilised Layer to enable the heavy vehicles to gain access to both sites. The foundation soils on the Zhanhua project were excavated from the nearby shrimp ponds and so the project proved particularly challenging. Tensar Technology proved to be the ideal solution to overcome these construction issues. Tensar TriAx geogrids were the answer for a new Scottish wind farm built in a rural area. Existing tracks had to be widened and new access roads built over the site which had low ground strength with CBR values between 0.5% and 1%. Using thick stone layers to accommodate site traffic would have involved large numbers of vehicle movements and excessive road settlement. Instead, multiple Tensar TriAx geogrid layers were installed and combined with site-won stone. Although the stone quality was less than ideal, this solution delivered excellent trafficking performance and achieved a significant carbon emissions saving over an unstabilised solution. Design and Construction Solutions for Your Projects TriAx geogrids are used to create a mechanically stabilised layer in the construction of an access road at Dongying Wind Farm, in China. Access road under construction in Arecleoch, Scotland. TENSAR OFFERS A RANGE OF DESIGN SERVICE OPTIONS IN 3 CORE STREAMS Tensar Support Services We offer the services of a team of professionals who can assist in developing concepts to support your design or undertake full construction design. We also provide advice and initial training on site to assist you to effectively install our products and systems in your project. Our range of innovative products is combined with our global experience of thousands of projects in a wide variety of climatic conditions and soil types. This means that we provide you with a unique specialist civil engineering viewpoint on how to use our products and systems and proven, best value solutions in your application. We are committed to providing the highest levels of technical assistance in the field to support the use of our products and systems. Our own dedicated and trained teams of civil engineers or those of Tensar local distributors work in partnerships with you to ensure the success of your project. 5 Tensar International Limited Units 2-4 Cunningham Court Shadsworth Business Park Blackburn BB1 2QX United Kingdom Tel: +44 (0)1254 262431 Fax: +44 (0)1254 266867 e-mail: info@tensar.co.uk tensar-international.com Contact Tensar or your local distributor to receive further literature covering Tensar products and applications. Also available on request are product specifications, installation guides and specification notes. The complete range of Tensar literature consists of: • Tensar Geosynthetics in Civil Engineering A guide to products, systems and services • Ground Stabilisation Stabilising unbound layers in roads and trafficked areas • TriAx®: A Revolution in Geogrid Technology The properties and performance advantages of Tensar® TriAx® geogrids • Asphalt Pavements Reinforcing asphalt layers in roads and trafficked areas • TensarTech™ Earth Retaining Systems Bridge abutments, retaining walls and steep slopes • Railways Mechanical stabilisation of track ballast and sub-ballast • Foundations Over Piles Constructing over weak ground without settlement • Basal Reinforcement Using Basetex high-strength geotextiles • TensarTech Foundation Mattress System • Erosion Controlling erosion on soil and rock slopes Copyright ©Tensar International Limited 2012 Printed April 2012, Issue 2, SDA: 644560 The copyright in this brochure (including without limitation all text, photographs and diagrams) and all other intellectual property rights and proprietary rights herein belongs to Tensar International Limited and/ or its associated group companies and all rights are reserved. This brochure, whether in whole or in part, may not be copied or redistributed or reproduced or incorporated in any other work or publication in any form whatsoever without the permission of Tensar International Limited. The information in this brochure supersedes any and all prior information for the products referred to in previous versions of this brochure, is of an illustrative nature and supplied by Tensar International Limited free of charge for general information purposes only. This brochure is not intended to constitute, or be a substitute for obtaining, project specific engineering, design, construction and/or other professional advice given by someone with full knowledge of a particular project. It is your sole responsibility and you must assume all risk and liability for the final determination as to the suitability of any Tensar International Limited product and/or design for the use and in the manner contemplated by you in connection with a particular project. The contents of this brochure do not form part of any contract or intended contract with you. Any contract for the provision of a Tensar International Limited product and/or design service will be on Tensar International Limited’s Standard Conditions in force at the time of entering into the contract. Whilst every effort is made to ensure the accuracy of the information contained in this brochure at the time of printing, Tensar International Limited makes no representations about the suitability, reliability, comprehensiveness and accuracy of the information, services and other content of this brochure. Save in respect of Tensar International Limited’s liability for death or personal injury arising out of negligence or for fraudulent misrepresentation (if any), Tensar International Limited shall not be liable to you directly or indirectly in contract, tort (including negli- gence), equity or otherwise for any loss or damage whatsoever or howsoever arising in connection with the use of and/or any reliance placed upon the contents of this brochure including any direct, indirect, special, incidental or consequential loss or damage (including but not limited to loss of profits, interest, business revenue, anticipated savings, business or goodwill). Tensar and TriAx are registered trademarks, TensarTech is a registered trademark in Europe. In case of legal disputes between the parties, the original English language version of this disclaimer shall prevail. Your local distributor is: Supply Only Application suggestion & Supply Conceptual drawing and advice Design & Supply Certified detailed design and construction drawings covered by Tensar's Professional Indemnity (PI) insurance for use in the wind energy industry TENSAR® TECHNOLOGY Q 05288 ISO 9001:2008 EMS 86463 ISO 14001:2004
  • 2. Working with the Wind Energy Industry- Developing Construction Solutions Reducing Costs and Construction C02 Emissions Based on the characteristic properties of Tensar geogrids, Tensar Technology is widely used in ground stabilisation, soil reinforcement and asphalt reinforcement applications often delivering major environmental benefits and real savings in cost and time. We can help you apply Tensar Technology to improve the bottom line on your project. Our expertise and experience has been accumulated over several decades of successful collaboration in projects internationally. Our service team, comprising many qualified civil engineers, provides practical and best value advice and design to support the use of Tensar products and systems in your application. Tensar® Technology – Proven, Practical Products and Systems and the Know-How to Get Them Built 2 Staging Areas for Offshore Wind Developments The construction of offshore wind farms often requires a staging area onshore for the delivery or assembly of large pieces of equipment. These staging areas are often constructed on weak ground, so the bearing capacity has to be increased and designed for safe site operations, Tensar Technology is a proven, practical solution in overcoming such problems. 4 TensarTech® EarthRetainingSystemsallowrapidconstructionofbridgeabutments and retaining walls. (Photography courtesy of Forestry Commission, Scotland). Gaining access to a wind farm site, often in a remote location, can be a challenging part of any wind energy project and Tensar International Limited has been supplying solutions for access roads and lifting platforms to the wind energy industry for over 15 years. Roads and crane lifting platforms are often constructed over poor soils and are frequently subjected to extreme weather conditions. Add to that the enormously heavy loads that they are expected to carry, then traditional solutions can be costly, time consuming and not environmentally friendly. By using a Tensar mechanically stabilised layer in a road or working area, construction savings of up to 50% can be made in the amount of aggregate required. Consequently these savings mean that the project can run more efficiently, as less excavated material needs to be taken away from site and less aggregate needs to be imported, placed and compacted. On a wind energy project, material often needs to be transported considerable distances to and from the site. By reducing vehicle movements and the volume of material to be removed from the site, considerable savings of up to 50% can be made in construction CO2 emissions, when compared with an unstabilised design. Tensar published the TriAx® Carbon Calculator in 2009, this was developed and checked by Coffey Geotechnics. Armed with an application suggestion from Tensar, the user can enter the details and print out a statement which shows the percentage saving in CO2 emissions when compared with the unstabilised design. The TriAx Carbon Calculator is available at www.tensarsustain.co.uk Stable Access Roads and Working Platforms There are now unprecedented demands to design economic and environmentally sensitive roads and working areas sited over weak or variable ground. These roads are usually required for the construction, maintenance and ultimately the dismantling phases of a wind farm project. Excavating organic material such as peat is often difficult, time consuming, expensive and releases significant quantities of CO2 . Tensar geogrids offer an alternative high performance solution. The structural contribution made by Tensar® TriAx® geogrids is to stabilise the unbound layers of roads and trafficked areas to create a mechanically stabilised layer. Aggregate particles interlock with the geogrid and are confined within the stiff geogrid apertures, creating an enhanced composite material with improved performance characteristics. A mechanically stabilised layer incorporating TriAx geogrids can combine major cost savings with considerable performance benefits in granular capping, sub-base and other aggregate layers. When compared with an unstabilised aggregate layer, a mechanically stabilised layer incorporating TriAx geogrids can: ˴˴ Give savings in granular thickness of up to 50% with no performance loss ˴˴ Provide reductions in excavated soil along with the conservation of natural aggregates ˴˴ Control differential settlement ˴˴ Reduce disturbance and weakening of sensitive subgrade formations ˴˴ Improve fill compaction ˴˴ Increase design life ˴˴ Increase bearing capacity ˴˴ Give savings of up to 50% on construction CO2 emissions Installing a turbine using a heavy mobile crane supported on a Tensar stabilised platform at Hadyard Hill, Scotland. HEAVILY LOADED AREAS The greatest challenge when the wind farm is being constructed can be when the large turbine components are unloaded and lifted into position using a crane. The load spreading capability of a Tensar mechanically stabilised layer increases the bearing capacity of working platforms for heavy-duty plants, cranes and piling rigs. For the contractor this means that less natural aggregate is required to construct the platform which can result in quicker construction and less cost when compared with a traditional unreinforced construction. Temporary Structures are Economical and Practical to Construct Earth retaining structures required on wind energy sites need to be practical, economical to build and use fill materials which are available locally to the site where possible. The TensarTech® TR2 System is often used as it requires no formwork since the steel mesh face is secured as the geogrid and reinforced fill materials are placed. Structures up to 18 m have been constructed with this system at a lower cost than that of traditional methods. The face is normally vertical, but inclined face angles can also be accommodated by the system. Additional benefits can include: ˴˴ A low cost retaining wall at a fraction of the cost of a reinforced concrete solution ˴˴ Rapid and economical construction ˴˴ Often no specialist construction skills necessary ˴˴ Simple to build using established earth embankment construction techniques ˴˴ Possibility of using site-won including cohesive or contaminated materials ˴˴ High tolerance of differential settlement ˴˴ For temporary works it can either be easily dismantled or covered with backfill ˴˴ Ready for immediate use upon completion ˴˴ High tolerance to seismic loading Stable staging areas are required for offshore wind farm construction. (Photography courtesy of Luc Van Braekel).
  • 3. Working with the Wind Energy Industry- Developing Construction Solutions Reducing Costs and Construction C02 Emissions Based on the characteristic properties of Tensar geogrids, Tensar Technology is widely used in ground stabilisation, soil reinforcement and asphalt reinforcement applications often delivering major environmental benefits and real savings in cost and time. We can help you apply Tensar Technology to improve the bottom line on your project. Our expertise and experience has been accumulated over several decades of successful collaboration in projects internationally. Our service team, comprising many qualified civil engineers, provides practical and best value advice and design to support the use of Tensar products and systems in your application. Tensar® Technology – Proven, Practical Products and Systems and the Know-How to Get Them Built 2 Staging Areas for Offshore Wind Developments The construction of offshore wind farms often requires a staging area onshore for the delivery or assembly of large pieces of equipment. These staging areas are often constructed on weak ground, so the bearing capacity has to be increased and designed for safe site operations, Tensar Technology is a proven, practical solution in overcoming such problems. 4 TensarTech® EarthRetainingSystemsallowrapidconstructionofbridgeabutments and retaining walls. (Photography courtesy of Forestry Commission, Scotland). Gaining access to a wind farm site, often in a remote location, can be a challenging part of any wind energy project and Tensar International Limited has been supplying solutions for access roads and lifting platforms to the wind energy industry for over 15 years. Roads and crane lifting platforms are often constructed over poor soils and are frequently subjected to extreme weather conditions. Add to that the enormously heavy loads that they are expected to carry, then traditional solutions can be costly, time consuming and not environmentally friendly. By using a Tensar mechanically stabilised layer in a road or working area, construction savings of up to 50% can be made in the amount of aggregate required. Consequently these savings mean that the project can run more efficiently, as less excavated material needs to be taken away from site and less aggregate needs to be imported, placed and compacted. On a wind energy project, material often needs to be transported considerable distances to and from the site. By reducing vehicle movements and the volume of material to be removed from the site, considerable savings of up to 50% can be made in construction CO2 emissions, when compared with an unstabilised design. Tensar published the TriAx® Carbon Calculator in 2009, this was developed and checked by Coffey Geotechnics. Armed with an application suggestion from Tensar, the user can enter the details and print out a statement which shows the percentage saving in CO2 emissions when compared with the unstabilised design. The TriAx Carbon Calculator is available at www.tensarsustain.co.uk Stable Access Roads and Working Platforms There are now unprecedented demands to design economic and environmentally sensitive roads and working areas sited over weak or variable ground. These roads are usually required for the construction, maintenance and ultimately the dismantling phases of a wind farm project. Excavating organic material such as peat is often difficult, time consuming, expensive and releases significant quantities of CO2 . Tensar geogrids offer an alternative high performance solution. The structural contribution made by Tensar® TriAx® geogrids is to stabilise the unbound layers of roads and trafficked areas to create a mechanically stabilised layer. Aggregate particles interlock with the geogrid and are confined within the stiff geogrid apertures, creating an enhanced composite material with improved performance characteristics. A mechanically stabilised layer incorporating TriAx geogrids can combine major cost savings with considerable performance benefits in granular capping, sub-base and other aggregate layers. When compared with an unstabilised aggregate layer, a mechanically stabilised layer incorporating TriAx geogrids can: ˴˴ Give savings in granular thickness of up to 50% with no performance loss ˴˴ Provide reductions in excavated soil along with the conservation of natural aggregates ˴˴ Control differential settlement ˴˴ Reduce disturbance and weakening of sensitive subgrade formations ˴˴ Improve fill compaction ˴˴ Increase design life ˴˴ Increase bearing capacity ˴˴ Give savings of up to 50% on construction CO2 emissions Installing a turbine using a heavy mobile crane supported on a Tensar stabilised platform at Hadyard Hill, Scotland. HEAVILY LOADED AREAS The greatest challenge when the wind farm is being constructed can be when the large turbine components are unloaded and lifted into position using a crane. The load spreading capability of a Tensar mechanically stabilised layer increases the bearing capacity of working platforms for heavy-duty plants, cranes and piling rigs. For the contractor this means that less natural aggregate is required to construct the platform which can result in quicker construction and less cost when compared with a traditional unreinforced construction. Temporary Structures are Economical and Practical to Construct Earth retaining structures required on wind energy sites need to be practical, economical to build and use fill materials which are available locally to the site where possible. The TensarTech® TR2 System is often used as it requires no formwork since the steel mesh face is secured as the geogrid and reinforced fill materials are placed. Structures up to 18 m have been constructed with this system at a lower cost than that of traditional methods. The face is normally vertical, but inclined face angles can also be accommodated by the system. Additional benefits can include: ˴˴ A low cost retaining wall at a fraction of the cost of a reinforced concrete solution ˴˴ Rapid and economical construction ˴˴ Often no specialist construction skills necessary ˴˴ Simple to build using established earth embankment construction techniques ˴˴ Possibility of using site-won including cohesive or contaminated materials ˴˴ High tolerance of differential settlement ˴˴ For temporary works it can either be easily dismantled or covered with backfill ˴˴ Ready for immediate use upon completion ˴˴ High tolerance to seismic loading Stable staging areas are required for offshore wind farm construction. (Photography courtesy of Luc Van Braekel).
  • 4. Faced with very soft soils on both the Lijin and Zhanhua wind farms in China, Guohua Ruifeng (Zhanhua) Wind Power Ltd decided to use a Tensar® TriAx® Mechanically Stabilised Layer to enable the heavy vehicles to gain access to both sites. The foundation soils on the Zhanhua project were excavated from the nearby shrimp ponds and so the project proved particularly challenging. Tensar Technology proved to be the ideal solution to overcome these construction issues. Tensar TriAx geogrids were the answer for a new Scottish wind farm built in a rural area. Existing tracks had to be widened and new access roads built over the site which had low ground strength with CBR values between 0.5% and 1%. Using thick stone layers to accommodate site traffic would have involved large numbers of vehicle movements and excessive road settlement. Instead, multiple Tensar TriAx geogrid layers were installed and combined with site-won stone. Although the stone quality was less than ideal, this solution delivered excellent trafficking performance and achieved a significant carbon emissions saving over an unstabilised solution. Design and Construction Solutions for Your Projects TriAx geogrids are used to create a mechanically stabilised layer in the construction of an access road at Dongying Wind Farm, in China. Access road under construction in Arecleoch, Scotland. TENSAR OFFERS A RANGE OF DESIGN SERVICE OPTIONS IN 3 CORE STREAMS Tensar Support Services We offer the services of a team of professionals who can assist in developing concepts to support your design or undertake full construction design. We also provide advice and initial training on site to assist you to effectively install our products and systems in your project. Our range of innovative products is combined with our global experience of thousands of projects in a wide variety of climatic conditions and soil types. This means that we provide you with a unique specialist civil engineering viewpoint on how to use our products and systems and proven, best value solutions in your application. We are committed to providing the highest levels of technical assistance in the field to support the use of our products and systems. Our own dedicated and trained teams of civil engineers or those of Tensar local distributors work in partnerships with you to ensure the success of your project. 5 Tensar International Limited Units 2-4 Cunningham Court Shadsworth Business Park Blackburn BB1 2QX United Kingdom Tel: +44 (0)1254 262431 Fax: +44 (0)1254 266867 e-mail: info@tensar.co.uk tensar-international.com Contact Tensar or your local distributor to receive further literature covering Tensar products and applications. Also available on request are product specifications, installation guides and specification notes. The complete range of Tensar literature consists of: • Tensar Geosynthetics in Civil Engineering A guide to products, systems and services • Ground Stabilisation Stabilising unbound layers in roads and trafficked areas • TriAx®: A Revolution in Geogrid Technology The properties and performance advantages of Tensar® TriAx® geogrids • Asphalt Pavements Reinforcing asphalt layers in roads and trafficked areas • TensarTech™ Earth Retaining Systems Bridge abutments, retaining walls and steep slopes • Railways Mechanical stabilisation of track ballast and sub-ballast • Foundations Over Piles Constructing over weak ground without settlement • Basal Reinforcement Using Basetex high-strength geotextiles • TensarTech Foundation Mattress System • Erosion Controlling erosion on soil and rock slopes Copyright ©Tensar International Limited 2012 Printed April 2012, Issue 2, SDA: 644560 The copyright in this brochure (including without limitation all text, photographs and diagrams) and all other intellectual property rights and proprietary rights herein belongs to Tensar International Limited and/ or its associated group companies and all rights are reserved. This brochure, whether in whole or in part, may not be copied or redistributed or reproduced or incorporated in any other work or publication in any form whatsoever without the permission of Tensar International Limited. The information in this brochure supersedes any and all prior information for the products referred to in previous versions of this brochure, is of an illustrative nature and supplied by Tensar International Limited free of charge for general information purposes only. This brochure is not intended to constitute, or be a substitute for obtaining, project specific engineering, design, construction and/or other professional advice given by someone with full knowledge of a particular project. It is your sole responsibility and you must assume all risk and liability for the final determination as to the suitability of any Tensar International Limited product and/or design for the use and in the manner contemplated by you in connection with a particular project. The contents of this brochure do not form part of any contract or intended contract with you. Any contract for the provision of a Tensar International Limited product and/or design service will be on Tensar International Limited’s Standard Conditions in force at the time of entering into the contract. Whilst every effort is made to ensure the accuracy of the information contained in this brochure at the time of printing, Tensar International Limited makes no representations about the suitability, reliability, comprehensiveness and accuracy of the information, services and other content of this brochure. Save in respect of Tensar International Limited’s liability for death or personal injury arising out of negligence or for fraudulent misrepresentation (if any), Tensar International Limited shall not be liable to you directly or indirectly in contract, tort (including negli- gence), equity or otherwise for any loss or damage whatsoever or howsoever arising in connection with the use of and/or any reliance placed upon the contents of this brochure including any direct, indirect, special, incidental or consequential loss or damage (including but not limited to loss of profits, interest, business revenue, anticipated savings, business or goodwill). Tensar and TriAx are registered trademarks, TensarTech is a registered trademark in Europe. In case of legal disputes between the parties, the original English language version of this disclaimer shall prevail. Your local distributor is: Supply Only Application suggestion & Supply Conceptual drawing and advice Design & Supply Certified detailed design and construction drawings covered by Tensar's Professional Indemnity (PI) insurance for use in the wind energy industry TENSAR® TECHNOLOGY Q 05288 ISO 9001:2008 EMS 86463 ISO 14001:2004
  • 5. Working with the Wind Energy Industry- Developing Construction Solutions Reducing Costs and Construction C02 Emissions Based on the characteristic properties of Tensar geogrids, Tensar Technology is widely used in ground stabilisation, soil reinforcement and asphalt reinforcement applications often delivering major environmental benefits and real savings in cost and time. We can help you apply Tensar Technology to improve the bottom line on your project. Our expertise and experience has been accumulated over several decades of successful collaboration in projects internationally. Our service team, comprising many qualified civil engineers, provides practical and best value advice and design to support the use of Tensar products and systems in your application. Tensar® Technology – Proven, Practical Products and Systems and the Know-How to Get Them Built 2 Staging Areas for Offshore Wind Developments The construction of offshore wind farms often requires a staging area onshore for the delivery or assembly of large pieces of equipment. These staging areas are often constructed on weak ground, so the bearing capacity has to be increased and designed for safe site operations, Tensar Technology is a proven, practical solution in overcoming such problems. 4 TensarTech® EarthRetainingSystemsallowrapidconstructionofbridgeabutments and retaining walls. (Photography courtesy of Forestry Commission, Scotland). Gaining access to a wind farm site, often in a remote location, can be a challenging part of any wind energy project and Tensar International Limited has been supplying solutions for access roads and lifting platforms to the wind energy industry for over 15 years. Roads and crane lifting platforms are often constructed over poor soils and are frequently subjected to extreme weather conditions. Add to that the enormously heavy loads that they are expected to carry, then traditional solutions can be costly, time consuming and not environmentally friendly. By using a Tensar mechanically stabilised layer in a road or working area, construction savings of up to 50% can be made in the amount of aggregate required. Consequently these savings mean that the project can run more efficiently, as less excavated material needs to be taken away from site and less aggregate needs to be imported, placed and compacted. On a wind energy project, material often needs to be transported considerable distances to and from the site. By reducing vehicle movements and the volume of material to be removed from the site, considerable savings of up to 50% can be made in construction CO2 emissions, when compared with an unstabilised design. Tensar published the TriAx® Carbon Calculator in 2009, this was developed and checked by Coffey Geotechnics. Armed with an application suggestion from Tensar, the user can enter the details and print out a statement which shows the percentage saving in CO2 emissions when compared with the unstabilised design. The TriAx Carbon Calculator is available at www.tensarsustain.co.uk Stable Access Roads and Working Platforms There are now unprecedented demands to design economic and environmentally sensitive roads and working areas sited over weak or variable ground. These roads are usually required for the construction, maintenance and ultimately the dismantling phases of a wind farm project. Excavating organic material such as peat is often difficult, time consuming, expensive and releases significant quantities of CO2 . Tensar geogrids offer an alternative high performance solution. The structural contribution made by Tensar® TriAx® geogrids is to stabilise the unbound layers of roads and trafficked areas to create a mechanically stabilised layer. Aggregate particles interlock with the geogrid and are confined within the stiff geogrid apertures, creating an enhanced composite material with improved performance characteristics. A mechanically stabilised layer incorporating TriAx geogrids can combine major cost savings with considerable performance benefits in granular capping, sub-base and other aggregate layers. When compared with an unstabilised aggregate layer, a mechanically stabilised layer incorporating TriAx geogrids can: ˴˴ Give savings in granular thickness of up to 50% with no performance loss ˴˴ Provide reductions in excavated soil along with the conservation of natural aggregates ˴˴ Control differential settlement ˴˴ Reduce disturbance and weakening of sensitive subgrade formations ˴˴ Improve fill compaction ˴˴ Increase design life ˴˴ Increase bearing capacity ˴˴ Give savings of up to 50% on construction CO2 emissions Installing a turbine using a heavy mobile crane supported on a Tensar stabilised platform at Hadyard Hill, Scotland. HEAVILY LOADED AREAS The greatest challenge when the wind farm is being constructed can be when the large turbine components are unloaded and lifted into position using a crane. The load spreading capability of a Tensar mechanically stabilised layer increases the bearing capacity of working platforms for heavy-duty plants, cranes and piling rigs. For the contractor this means that less natural aggregate is required to construct the platform which can result in quicker construction and less cost when compared with a traditional unreinforced construction. Temporary Structures are Economical and Practical to Construct Earth retaining structures required on wind energy sites need to be practical, economical to build and use fill materials which are available locally to the site where possible. The TensarTech® TR2 System is often used as it requires no formwork since the steel mesh face is secured as the geogrid and reinforced fill materials are placed. Structures up to 18 m have been constructed with this system at a lower cost than that of traditional methods. The face is normally vertical, but inclined face angles can also be accommodated by the system. Additional benefits can include: ˴˴ A low cost retaining wall at a fraction of the cost of a reinforced concrete solution ˴˴ Rapid and economical construction ˴˴ Often no specialist construction skills necessary ˴˴ Simple to build using established earth embankment construction techniques ˴˴ Possibility of using site-won including cohesive or contaminated materials ˴˴ High tolerance of differential settlement ˴˴ For temporary works it can either be easily dismantled or covered with backfill ˴˴ Ready for immediate use upon completion ˴˴ High tolerance to seismic loading Stable staging areas are required for offshore wind farm construction. (Photography courtesy of Luc Van Braekel).
  • 6. Faced with very soft soils on both the Lijin and Zhanhua wind farms in China, Guohua Ruifeng (Zhanhua) Wind Power Ltd decided to use a Tensar® TriAx® Mechanically Stabilised Layer to enable the heavy vehicles to gain access to both sites. The foundation soils on the Zhanhua project were excavated from the nearby shrimp ponds and so the project proved particularly challenging. Tensar Technology proved to be the ideal solution to overcome these construction issues. Tensar TriAx geogrids were the answer for a new Scottish wind farm built in a rural area. Existing tracks had to be widened and new access roads built over the site which had low ground strength with CBR values between 0.5% and 1%. Using thick stone layers to accommodate site traffic would have involved large numbers of vehicle movements and excessive road settlement. Instead, multiple Tensar TriAx geogrid layers were installed and combined with site-won stone. Although the stone quality was less than ideal, this solution delivered excellent trafficking performance and achieved a significant carbon emissions saving over an unstabilised solution. Design and Construction Solutions for Your Projects TriAx geogrids are used to create a mechanically stabilised layer in the construction of an access road at Dongying Wind Farm, in China. Access road under construction in Arecleoch, Scotland. TENSAR OFFERS A RANGE OF DESIGN SERVICE OPTIONS IN 3 CORE STREAMS Tensar Support Services We offer the services of a team of professionals who can assist in developing concepts to support your design or undertake full construction design. We also provide advice and initial training on site to assist you to effectively install our products and systems in your project. Our range of innovative products is combined with our global experience of thousands of projects in a wide variety of climatic conditions and soil types. This means that we provide you with a unique specialist civil engineering viewpoint on how to use our products and systems and proven, best value solutions in your application. We are committed to providing the highest levels of technical assistance in the field to support the use of our products and systems. Our own dedicated and trained teams of civil engineers or those of Tensar local distributors work in partnerships with you to ensure the success of your project. 5 Tensar International Limited Units 2-4 Cunningham Court Shadsworth Business Park Blackburn BB1 2QX United Kingdom Tel: +44 (0)1254 262431 Fax: +44 (0)1254 266867 e-mail: info@tensar.co.uk tensar-international.com Contact Tensar or your local distributor to receive further literature covering Tensar products and applications. Also available on request are product specifications, installation guides and specification notes. The complete range of Tensar literature consists of: • Tensar Geosynthetics in Civil Engineering A guide to products, systems and services • Ground Stabilisation Stabilising unbound layers in roads and trafficked areas • TriAx®: A Revolution in Geogrid Technology The properties and performance advantages of Tensar® TriAx® geogrids • Asphalt Pavements Reinforcing asphalt layers in roads and trafficked areas • TensarTech™ Earth Retaining Systems Bridge abutments, retaining walls and steep slopes • Railways Mechanical stabilisation of track ballast and sub-ballast • Foundations Over Piles Constructing over weak ground without settlement • Basal Reinforcement Using Basetex high-strength geotextiles • TensarTech Foundation Mattress System • Erosion Controlling erosion on soil and rock slopes Copyright ©Tensar International Limited 2012 Printed April 2012, Issue 2, SDA: 644560 The copyright in this brochure (including without limitation all text, photographs and diagrams) and all other intellectual property rights and proprietary rights herein belongs to Tensar International Limited and/ or its associated group companies and all rights are reserved. This brochure, whether in whole or in part, may not be copied or redistributed or reproduced or incorporated in any other work or publication in any form whatsoever without the permission of Tensar International Limited. The information in this brochure supersedes any and all prior information for the products referred to in previous versions of this brochure, is of an illustrative nature and supplied by Tensar International Limited free of charge for general information purposes only. This brochure is not intended to constitute, or be a substitute for obtaining, project specific engineering, design, construction and/or other professional advice given by someone with full knowledge of a particular project. It is your sole responsibility and you must assume all risk and liability for the final determination as to the suitability of any Tensar International Limited product and/or design for the use and in the manner contemplated by you in connection with a particular project. The contents of this brochure do not form part of any contract or intended contract with you. Any contract for the provision of a Tensar International Limited product and/or design service will be on Tensar International Limited’s Standard Conditions in force at the time of entering into the contract. Whilst every effort is made to ensure the accuracy of the information contained in this brochure at the time of printing, Tensar International Limited makes no representations about the suitability, reliability, comprehensiveness and accuracy of the information, services and other content of this brochure. Save in respect of Tensar International Limited’s liability for death or personal injury arising out of negligence or for fraudulent misrepresentation (if any), Tensar International Limited shall not be liable to you directly or indirectly in contract, tort (including negli- gence), equity or otherwise for any loss or damage whatsoever or howsoever arising in connection with the use of and/or any reliance placed upon the contents of this brochure including any direct, indirect, special, incidental or consequential loss or damage (including but not limited to loss of profits, interest, business revenue, anticipated savings, business or goodwill). Tensar and TriAx are registered trademarks, TensarTech is a registered trademark in Europe. In case of legal disputes between the parties, the original English language version of this disclaimer shall prevail. Your local distributor is: Supply Only Application suggestion & Supply Conceptual drawing and advice Design & Supply Certified detailed design and construction drawings covered by Tensar's Professional Indemnity (PI) insurance for use in the wind energy industry TENSAR® TECHNOLOGY Q 05288 ISO 9001:2008 EMS 86463 ISO 14001:2004