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Flexible
Manufacturing
System.
What is FMS ???
• A flexible manufacturing system is a
automated machine cell, consisting of
a group of processing workstations,
interconnected with automated
material handling and storage
system.
• The FMS is most suited for the
mid-variety, mid-volume
production range
Why FMS ?
•External changes such as change in product design and
production system.
•Optimizing the manufacturing cycle time
•Reduced production costs
•Overcoming internal changes like breakdowns etc.
What makes it flexible???
Three capabilities that a manufacturing system must
possess to be a flexible
1.The ability to identify and distinguish among the
different part styles processed by the system.
2.Quick changeover of operating instructions, and
3.Quick changeover of physical setup.
Flexible Manufacturing System (FMS)
A flexible manufacturing system has four or
more processing workstations connected
mechanically by a common part handling
system and electronically by a distributed
computer system.
Basic components of FMS
•Workstations
• Automated Material Handling and Storage
systems
• ComputerControlSystem
Classification of FMS…
Flexible manufacturing systems can be distinguished
according to the number of machines in the system. The
following are typical categories:
Single machine cell
Flexible manufacturing cell
Flexible manufacturing system
Single Machine Cell (SMC)
•A single machine cell consists of one CNC machining center
combined with a parts storage system for unattended operation.
•Completed parts are periodically unloaded from the parts storage
unit, and raw work parts are loaded into it
Flexible ManufacturingCell (FMC)
•A flexible manufacturing cell consists of two or three
processing workstations (typically CNC machining
centers) plus a part handling system.
•The part handling system is connected to a
load/unload station.
Workstation
Substations
1. Load/UnloadStations
2. MachiningStations
3. Other processing stations
4. Assembly
Layouts of FMS
•Progressive or LineType
•LoopType
•LadderType
•Open field type
•Robot centered type
Application of FMS
• Metal-cutting machining
• Metal forming
• Assembly
• Joining-welding (arc , spot), gluing
• Surface treatment
• Inspection
• Testing
• To reduce set up and queue times
• Improve efficiency
• Reduce time for product completion
• Utilize human workers better
• Improve product routing
• Produce a variety of Items under one roof
• Improve product quality
• Serve a variety of vendors simultaneously
• Produce more product more quickly
Advantages of FMS
Disadvantages of FMS
•Expensive.
•Substantial pre-planning activity.
Challenges with FMS
•Determining if FMS the best production system
for your company
•Possible expansion costs associated with
implementing FMS
Conclusion
•FMS is a revolution in the field of Manufacturing
Technology.
•FMS can be designed to meet the specific demand
of each company
•FMS is used for multitask operation.
•FMS requires substantial investment of time and
resources.
Thank you…

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Flexible Manufacturing System.pptx

  • 2. What is FMS ??? • A flexible manufacturing system is a automated machine cell, consisting of a group of processing workstations, interconnected with automated material handling and storage system. • The FMS is most suited for the mid-variety, mid-volume production range
  • 3. Why FMS ? •External changes such as change in product design and production system. •Optimizing the manufacturing cycle time •Reduced production costs •Overcoming internal changes like breakdowns etc.
  • 4. What makes it flexible??? Three capabilities that a manufacturing system must possess to be a flexible 1.The ability to identify and distinguish among the different part styles processed by the system. 2.Quick changeover of operating instructions, and 3.Quick changeover of physical setup.
  • 5. Flexible Manufacturing System (FMS) A flexible manufacturing system has four or more processing workstations connected mechanically by a common part handling system and electronically by a distributed computer system.
  • 6. Basic components of FMS •Workstations • Automated Material Handling and Storage systems • ComputerControlSystem
  • 7. Classification of FMS… Flexible manufacturing systems can be distinguished according to the number of machines in the system. The following are typical categories: Single machine cell Flexible manufacturing cell Flexible manufacturing system
  • 8. Single Machine Cell (SMC) •A single machine cell consists of one CNC machining center combined with a parts storage system for unattended operation. •Completed parts are periodically unloaded from the parts storage unit, and raw work parts are loaded into it
  • 9. Flexible ManufacturingCell (FMC) •A flexible manufacturing cell consists of two or three processing workstations (typically CNC machining centers) plus a part handling system. •The part handling system is connected to a load/unload station.
  • 11. Layouts of FMS •Progressive or LineType •LoopType •LadderType •Open field type •Robot centered type
  • 12. Application of FMS • Metal-cutting machining • Metal forming • Assembly • Joining-welding (arc , spot), gluing • Surface treatment • Inspection • Testing
  • 13. • To reduce set up and queue times • Improve efficiency • Reduce time for product completion • Utilize human workers better • Improve product routing • Produce a variety of Items under one roof • Improve product quality • Serve a variety of vendors simultaneously • Produce more product more quickly Advantages of FMS
  • 15. Challenges with FMS •Determining if FMS the best production system for your company •Possible expansion costs associated with implementing FMS
  • 16. Conclusion •FMS is a revolution in the field of Manufacturing Technology. •FMS can be designed to meet the specific demand of each company •FMS is used for multitask operation. •FMS requires substantial investment of time and resources.