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Chapter 13 - Analytical
Instrumentation
1
Chapter 14
Analytical Instrumentation
Chapter 13 - Analytical
Instrumentation
2
pH Measurement and Control
• Many industrial applications require the control of the
concentration of acids and bases in a chemical solution
• The analytical process that controls this is called pH
control
• Within a chemical solution, the number of negative ions
compared to positive ions determines whether the solution
is acid or base
Chapter 13 - Analytical
Instrumentation
3
pH Factors
• The relationship
between negative
and positive ions
is called
dissociation
(ionization)
constant
Chapter 13 - Analytical
Instrumentation
4
Relationship
of pH and
Hydrogen Ion
Concentration
Chapter 13 - Analytical
Instrumentation
5
pH Measurements
• Devices used to measure pH values detect the
concentration of hydrogen ions
• Early techniques used litmus paper which changed
color based upon the solution being acid or base
• Electronic sensors were developed to overcome
the shortcomings of paper-based tests
Chapter 13 - Analytical
Instrumentation
6
Electronic Sensors
• Electronic sensors use two
electrodes and an amplifier to
measure pH
– The active or sensing probe
produces a voltage
proportional to the the
hydrogen-ion concentration
– The reference probe provides a
signal against which the
measuring electrode is
compared
Sensing Probe Reference Probe
Chapter 13 - Analytical
Instrumentation
7
Controlling pH
• In a pH control system, either a solution is too
acidic or too alkaline
• The corrective ingredient added to a solution is
called a reagent
• One objective of a pH control system is to
minimize the amount of reagent added to the
solution, eliminating overshoot
Chapter 13 - Analytical
Instrumentation
8
Batch Systems
• A batch system normally uses a
tank for the solution for storage
• Solution entering the tank is
called influent
• Solution exiting the tank that has
been treated is referred to as
effluent
• Batch pH control is used for
relatively small volumes
Chapter 13 - Analytical
Instrumentation
9
Continuous Systems
• Many continuous systems use a
tank
• A reagent is added to correct the
pH of a solution using either an
on/off or proportional controller
• A disadvantage of using a tank is a
long delay time
• In applications requiring pH values
between 4 and 10, a static mixer
is used
Chapter 13 - Analytical
Instrumentation
10
Conductivity
• Any process that involves liquids requires flow
• The liquid used in these processes is referred to as a process stream
• In many applications, the purity of water or the concentration level of
solutions is measured or controlled
• This can be done by measuring the conductivity of a solution
• Conductivity refers to the ability of material to pass electric current
Formula to determine conductance
G =
1
R
Chapter 13 - Analytical
Instrumentation
11
Factors Affecting Conductivity
• Concentration of an ingredient dissolved in
water, ranging from zero to very high
• The type of electrolyte contained in a
dissolved ingredient
• The temperature of the liquid
Chapter 13 - Analytical
Instrumentation
12
Conductivity Probes
• Two types of
probes used are:
– Electrode probe
– Inductive probe
Conductivity Probe
Chapter 13 - Analytical
Instrumentation
13
Conductivity Inductive Probe
• The conductivity inductive
probe uses to toroidal coils
• One coil is connected to an
oscillator, the other coil is used
as a pickup
• The the current induced in the
pickup coil is directly
proportional to the conductivity
of the solution
Chapter 13 - Analytical
Instrumentation
14
Conductivity Values
Chapter 13 - Analytical
Instrumentation
15
Combustible Gases
• Some gases are dangerous if they escape from
their container
– Hydrogen
– CO
– Hydrogen sulfide
– Methane, propane, butane, ethane
• Analytical sensors are used to detect these gases
Chapter 13 - Analytical
Instrumentation
16
Thermo-Conductivity Detector
• Every gas has the ability
to conduct heat
• The type of gas and its
concentration determine
the rate at which heat is
conducted
• The TCD uses a bridge ,
measuring chamber, and a
reference chamber
Chapter 13 - Analytical
Instrumentation
17
Hydrocarbon Gases
• Combustion occurs when hydrocarbon
fuels are ignited
• When they burn completely, the by-
products are water and carbon dioxide
• CO2 and CO can be detected with an
infrared gas analyzer
Chapter 13 - Analytical
Instrumentation
18
Optical Gas Analyzer
• An infrared gas analyzer
consists of six major
elements:
– Infrared light source
– Sample chamber
– A prism
– Two optical filters
– Two detectors
– Electronic converter
Chapter 13 - Analytical
Instrumentation
19
Combustion Analyzers and Control
• Energy for many industrial process is produced by
combustion
• Combustion uses a combination of gases and fuel
• Two types of fuel
– Hydrocarbon
– Combustible gas
Chapter 13 - Analytical
Instrumentation
20
Humidity
• Humidity is defined as the amount of moisture in
the air
• Humidity control is important in many industrial
applications
• Humidity affects hygroscopic materials.
Hygroscopic means the ability to absorb and retain
moisture
Chapter 13 - Analytical
Instrumentation
21
Quantitative Measures of Humidity
• There are three different quantitative
measures of humidity
– Absolute
– Relative
– Dew Point
Chapter 13 - Analytical
Instrumentation
22
Absolute Humidity
• Defined as the mass of water vapor present in a particular
volume of atmosphere
• Absolute humidity value is expressed as the ratio of the
mass of water vapor to the volume occupied by the air-
water vapor mixture
W =
Pw
Pa
W = Absolute Humidity
Pw = Mass Density of Water
Pa = Mass Density of Air
Chapter 13 - Analytical
Instrumentation
23
Relative Humidity
• Defined as the
actual amount of
water vapor
present as
compared to the
maximum amount
of water vapor the
air can hold at a
given temperature
Chapter 13 - Analytical
Instrumentation
24
Absolute Humidity Sensor
• The most common type of
device to measure
absolute humidity is the
aluminum oxide sensor
• Essentially, the aluminum
oxide sensor functions as a
capacitor with the value of
capacitance dependent
upon humidity
Chapter 13 - Analytical
Instrumentation
25
Dew Point Measurements
• Dew Point is defined as the temperature at which the air
becomes saturated
• When air is cooled at a constant pressure, condensation of
vapor will occur at the dew point temperature
• Three common techniques to measure dew points are:
– Manual chilled mirror
– Adiabatic expansion sensing
– Optical chilled mirror
Chapter 13 - Analytical
Instrumentation
26
Optical Chilled-Mirror Hygrometer
• Components include:
– Gold or rhodium-
plated copper mirror
– Thermoelectric cooler
– High-intensity LED
– Optical detector
Chapter 13 - Analytical
Instrumentation
27
Relative Humidity Detectors
• Psychrometric Detector - uses two identical
thermometers called a dry bulb and a wet bulb
• Hygrometric Detector - measures the change in
dimension of hygroscopic materials
• Electronic Capacitance Detector - A common RH
sensor that is constructed as a small capacitor with
a hygroscopic polymer acting as the dielectric
Chapter 13 - Analytical
Instrumentation
28
Sampling Measurement Systems
• Whenever the
temperature of the air
being tested is above
the level the sensor can
be exposed, it must
first be cooled before a
reading can be taken
• A sampling system
like the one on the
right offers a solution

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Analyzing pH, Conductivity, Gases & Humidity with Sensors

  • 1. Chapter 13 - Analytical Instrumentation 1 Chapter 14 Analytical Instrumentation
  • 2. Chapter 13 - Analytical Instrumentation 2 pH Measurement and Control • Many industrial applications require the control of the concentration of acids and bases in a chemical solution • The analytical process that controls this is called pH control • Within a chemical solution, the number of negative ions compared to positive ions determines whether the solution is acid or base
  • 3. Chapter 13 - Analytical Instrumentation 3 pH Factors • The relationship between negative and positive ions is called dissociation (ionization) constant
  • 4. Chapter 13 - Analytical Instrumentation 4 Relationship of pH and Hydrogen Ion Concentration
  • 5. Chapter 13 - Analytical Instrumentation 5 pH Measurements • Devices used to measure pH values detect the concentration of hydrogen ions • Early techniques used litmus paper which changed color based upon the solution being acid or base • Electronic sensors were developed to overcome the shortcomings of paper-based tests
  • 6. Chapter 13 - Analytical Instrumentation 6 Electronic Sensors • Electronic sensors use two electrodes and an amplifier to measure pH – The active or sensing probe produces a voltage proportional to the the hydrogen-ion concentration – The reference probe provides a signal against which the measuring electrode is compared Sensing Probe Reference Probe
  • 7. Chapter 13 - Analytical Instrumentation 7 Controlling pH • In a pH control system, either a solution is too acidic or too alkaline • The corrective ingredient added to a solution is called a reagent • One objective of a pH control system is to minimize the amount of reagent added to the solution, eliminating overshoot
  • 8. Chapter 13 - Analytical Instrumentation 8 Batch Systems • A batch system normally uses a tank for the solution for storage • Solution entering the tank is called influent • Solution exiting the tank that has been treated is referred to as effluent • Batch pH control is used for relatively small volumes
  • 9. Chapter 13 - Analytical Instrumentation 9 Continuous Systems • Many continuous systems use a tank • A reagent is added to correct the pH of a solution using either an on/off or proportional controller • A disadvantage of using a tank is a long delay time • In applications requiring pH values between 4 and 10, a static mixer is used
  • 10. Chapter 13 - Analytical Instrumentation 10 Conductivity • Any process that involves liquids requires flow • The liquid used in these processes is referred to as a process stream • In many applications, the purity of water or the concentration level of solutions is measured or controlled • This can be done by measuring the conductivity of a solution • Conductivity refers to the ability of material to pass electric current Formula to determine conductance G = 1 R
  • 11. Chapter 13 - Analytical Instrumentation 11 Factors Affecting Conductivity • Concentration of an ingredient dissolved in water, ranging from zero to very high • The type of electrolyte contained in a dissolved ingredient • The temperature of the liquid
  • 12. Chapter 13 - Analytical Instrumentation 12 Conductivity Probes • Two types of probes used are: – Electrode probe – Inductive probe Conductivity Probe
  • 13. Chapter 13 - Analytical Instrumentation 13 Conductivity Inductive Probe • The conductivity inductive probe uses to toroidal coils • One coil is connected to an oscillator, the other coil is used as a pickup • The the current induced in the pickup coil is directly proportional to the conductivity of the solution
  • 14. Chapter 13 - Analytical Instrumentation 14 Conductivity Values
  • 15. Chapter 13 - Analytical Instrumentation 15 Combustible Gases • Some gases are dangerous if they escape from their container – Hydrogen – CO – Hydrogen sulfide – Methane, propane, butane, ethane • Analytical sensors are used to detect these gases
  • 16. Chapter 13 - Analytical Instrumentation 16 Thermo-Conductivity Detector • Every gas has the ability to conduct heat • The type of gas and its concentration determine the rate at which heat is conducted • The TCD uses a bridge , measuring chamber, and a reference chamber
  • 17. Chapter 13 - Analytical Instrumentation 17 Hydrocarbon Gases • Combustion occurs when hydrocarbon fuels are ignited • When they burn completely, the by- products are water and carbon dioxide • CO2 and CO can be detected with an infrared gas analyzer
  • 18. Chapter 13 - Analytical Instrumentation 18 Optical Gas Analyzer • An infrared gas analyzer consists of six major elements: – Infrared light source – Sample chamber – A prism – Two optical filters – Two detectors – Electronic converter
  • 19. Chapter 13 - Analytical Instrumentation 19 Combustion Analyzers and Control • Energy for many industrial process is produced by combustion • Combustion uses a combination of gases and fuel • Two types of fuel – Hydrocarbon – Combustible gas
  • 20. Chapter 13 - Analytical Instrumentation 20 Humidity • Humidity is defined as the amount of moisture in the air • Humidity control is important in many industrial applications • Humidity affects hygroscopic materials. Hygroscopic means the ability to absorb and retain moisture
  • 21. Chapter 13 - Analytical Instrumentation 21 Quantitative Measures of Humidity • There are three different quantitative measures of humidity – Absolute – Relative – Dew Point
  • 22. Chapter 13 - Analytical Instrumentation 22 Absolute Humidity • Defined as the mass of water vapor present in a particular volume of atmosphere • Absolute humidity value is expressed as the ratio of the mass of water vapor to the volume occupied by the air- water vapor mixture W = Pw Pa W = Absolute Humidity Pw = Mass Density of Water Pa = Mass Density of Air
  • 23. Chapter 13 - Analytical Instrumentation 23 Relative Humidity • Defined as the actual amount of water vapor present as compared to the maximum amount of water vapor the air can hold at a given temperature
  • 24. Chapter 13 - Analytical Instrumentation 24 Absolute Humidity Sensor • The most common type of device to measure absolute humidity is the aluminum oxide sensor • Essentially, the aluminum oxide sensor functions as a capacitor with the value of capacitance dependent upon humidity
  • 25. Chapter 13 - Analytical Instrumentation 25 Dew Point Measurements • Dew Point is defined as the temperature at which the air becomes saturated • When air is cooled at a constant pressure, condensation of vapor will occur at the dew point temperature • Three common techniques to measure dew points are: – Manual chilled mirror – Adiabatic expansion sensing – Optical chilled mirror
  • 26. Chapter 13 - Analytical Instrumentation 26 Optical Chilled-Mirror Hygrometer • Components include: – Gold or rhodium- plated copper mirror – Thermoelectric cooler – High-intensity LED – Optical detector
  • 27. Chapter 13 - Analytical Instrumentation 27 Relative Humidity Detectors • Psychrometric Detector - uses two identical thermometers called a dry bulb and a wet bulb • Hygrometric Detector - measures the change in dimension of hygroscopic materials • Electronic Capacitance Detector - A common RH sensor that is constructed as a small capacitor with a hygroscopic polymer acting as the dielectric
  • 28. Chapter 13 - Analytical Instrumentation 28 Sampling Measurement Systems • Whenever the temperature of the air being tested is above the level the sensor can be exposed, it must first be cooled before a reading can be taken • A sampling system like the one on the right offers a solution