1. MONTPELIER STEAM PLANT
DRAFT CONTROL SYSTEM
ADIRONDACK COMBUSTION TECH.
4488 DUANESBURG ROAD, DUANESBURG, NY 12056
PH: (518) 357-4488 FAX: (518) 357-2698
SCALE
NONE
DATE
8/1/2013
DRAWN
TCW
CHECKED
-
APPROVED
-
TITLE
MONTPELIER STEAM PLANT
DRAFT CONTROL SYSTEM
SO#
DWG. NO.
1056-E1 (PAGE 1 OF 6) REV. B
-
REVISIONS
INITIALRELEASEB

2. L1 N
120 VAC 2061 N
SOLA POWER SUPPLY
SDP4-24-100LT
L1 N GND +24VDC
GND
0VDC
MAPLE SYSTEMS
TOUCHSCREEN
HMI5070P
+24VDC
GND
0VDC
POWER SUPPLY
24 VDC 3.8 AMP
7" HUMAN/MACHINE
INTERFACE (HMI)
2441
2451
2491
2061 N
2411
10 A
L1 N GND
1762-OF4
AO
PROGRAMMABLE
LOGIC CONTROLLER
(PLC)
2101
ETHERNET TO PLANT CONTROL
SYSTEM THROUGH SWITCH
N-TRON
5 PORT ETHERNET
SWITCH
1005TX
+24VDC
GND
0VDC
2531
HMI AND PLANT CONTROL
SYSTEM ETHERNET SEITCH
2441 2451 N20612061 N
02-01
02-02
02-03
02-04
02-05
02-06
02-07
02-08
02-09
02-10
02-11
02-12
02-13
02-14
02-15
02-16
02-17
02-18
02-19
02-20
02-21
02-22
02-23
02-24
02-25
02-26
02-27
02-28
02-29
02-30
02-31
02-32
02-33
02-34
02-35
02-36
02-37
02-38
02-39
02-40
02-41
02-42
02-43
02-44
02-45
02-46
02-47
02-48
02-49
02-50
02-51
02-52
02-53
02-54
02-55
02-56
02-57
02-58
02-59
02-60
02-61
02-62
02-63
02-64
02-65
02-66
02-67
02-68
02-69
02-70
02-71
02-72
02-73
02-74
02-75
02-76
02-77
02-78
02-79
02-80
SCALE
NONE
DATE
7/30/2013
DRAWN
TCW
CHECKED
-
APPROVED
-
TITLE
DRAFT CONTROL SYSTEM
120VAC & 24VDC POWER DISTRIBUTION
SO#
DWG. NO.
1056-E2 (PAGE 2 OF 6) REV. B
-
REVISIONS
INITIALRELEASEB
ADIRONDACK COMBUSTION TECH.
4488 DUANESBURG ROAD, DUANESBURG, NY 12056
PH: (518) 357-4488 FAX: (518) 357-2698

3. MICROLOGIX 1100
INPUT TERMINAL
BLOCK
2061
2061
IN0
IN2
COM 0
IN1
IN3
IN4
IN6
IN 8
COM
ANA
IV1(+)
COM 1
IN5
IN7
IN9
IV2(+)
N 2061
2061
BLOWER MOTOR
FUEL VALVE OPEN
3091
3081
BOILER ALARM
3101
3111
3121
3131
HIGH FIRE PURGE AIR SWITCH
3141
FULL CLOSED PROOF SWITCH
FULL OPEN PROOF SWITCH
VFD STATUS
ISOLATION DAMPER OPEN PROOF
3151
3171
DRAFT SAFETY SWITCH
9 10
TRIAC EPR 1000
3161
VFD FAULT
MICROLOGIX 1100
OUTPUT TERMINAL
BLOCK
GND
DC0
VAC
OUT5
OUT0
DC1
VAC
DC2
VAC
DC3
VAC
DC4
VAC
VAC
L1
VAC
L2/N
OUT1
OUT2
OUT3
OUT4
DC5
VAC
3271
3281
3301
3311
3321
3341
JOHNSTON D-8 HIGH FIRE PURGE SWITCH
ALARM
START/STOP VFD DRIVE
STACK ISOLATION DAMPER
OPEN/CLOSE
SPARE
PLC FAULT SAFETY RELAY
3191
250 mA
OUT -
0-10 VDC ANALOG INPUT
PWR+
-
+
2441
DRAFT TRANSMITTER
3181
DRAFT DAMPER FEEDBACK POSITION
2541
COM NO
AB 700HLT2U1
111 N TB-2TB-52 R-2 NO COM
N 110 TB-36TB-2 R-1
NO COM
N 112 TB-58TB-2 R-3
NO COM
113 N TB-3TB-5 R-4
114 N TB-2TB-40 R-5
7 6
TRIAC EPR 1000
BAPI ZPS
TRANSMITTER
40AJOHNSTON BOILER TERMINAL
41 JOHNSTON BOILER TERMINAL
ALARM MODULE
L N
COM NO
OUT -
4-20 mA ANALOG INPUT
PWR+
2
1
TRIAC EPR 1000
2441
250 mA3211
3201
03-01
03-02
03-03
03-04
03-05
03-06
03-07
03-08
03-09
03-10
03-11
03-12
03-13
03-14
03-15
03-16
03-17
03-18
03-19
03-20
03-21
03-22
03-23
03-24
03-25
03-26
03-27
03-28
03-29
03-30
03-31
03-32
03-33
03-34
03-35
03-36
03-37
03-38
03-39
03-40
2101
3261
3291
3091
AB 700HLT2U1
AB 700HLT2U1
AB 700HLT2U1
AB 700HLT2U1
? ?
AB POWER FLEX 400
? ?
AB POWER FLEX 400
? ?
DAMPER POSITIONER
?AB VFD TERMINAL
? AB VFD TERMINAL
COM NO
112 NR-6
AB 700-HC24A1
COM NC
O
C
STACK ISOLATION
DAMPER
OPEN
CLOSE
TB-X = JOHNSTON BOILER TERMINALS
TERMINAL GUIDE
33JOHNSTON BOILER TERMINAL
33A JOHNSTON
BOILER
TERMINAL
3331
SCALE
NONE
DATE
7/30/2013
DRAWN
TCW
CHECKED
-
APPROVED
-
TITLE
DRAFT CONTROL SYSTEM
PLC DIGITAL I/O
SO#
DWG. NO.
1056-E3 (PAGE 3 OF 6) REV. B
-
REVISIONS
INITIALRELEASEB
ADIRONDACK COMBUSTION TECH.
4488 DUANESBURG ROAD, DUANESBURG, NY 12056
PH: (518) 357-4488 FAX: (518) 357-2698

4. 1762-OF4
ANALOG
OUTPUT
MODULE #1
V OUT 1
V OUT 0
V OUT 2
V OUT 3
I OUT 0
I OUT 1
I OUT 2
I OUT 3
COM
COM
DRAFT DAMPER ACTUATOR
ID FAN VFD
SPARE
SPARE
250 mA
3
4
DRAFT DAMPER ACTUATOR
2451
4041
4-20mA ANALOG OUTPUT
04-01
04-02
04-03
04-04
04-05
04-06
04-07
04-08
04-09
04-10
04-11
04-12
04-13
04-14
04-15
04-16
04-17
04-18
04-19
04-20
04-21
04-22
04-23
04-24
04-25
04-26
04-27
04-28
04-29
04-30
04-31
04-32
04-33
04-34
04-35
04-36
04-37
04-38
04-39
04-40
4071
4091
4101
250 mA
?
?
AB POWER FLEX 400
4061
4-20mA ANALOG OUTPUT
4051
SCALE
NONE
DATE
7/30/2013
DRAWN
TCW
CHECKED
-
APPROVED
-
TITLE
DRAFT CONTROL SYSTEM
ANOLOG OUTPUT MODULE
SO#
DWG. NO.
1056-E4 (PAGE 4 OF 6) REV. B
-
REVISIONS
INITIALRELEASEB
ADIRONDACK COMBUSTION TECH.
4488 DUANESBURG ROAD, DUANESBURG, NY 12056
PH: (518) 357-4488 FAX: (518) 357-2698

5. CLEVELAND
CONTROLS
DIFFERENTIAL
PRESSURE
SENSING SWITCH
# AFS-952-55
BOILER CONTROL PANEL
DAMPER
HMI
MAPLE SYSTEMS
TOUCHSCREEN
# HMI5043T
PLC
ALLEN-BRADLEY
MICROLOGIX 1100
# 1763-L16AWA
DRAFT
CONTROLLER
PANEL
3-P LOCKOUT CIRCUIT
DRAFT
SAFETY
SWITCH
BAPI
DIFFERENTIAL
PRESSURE
TRANSMITTER
#ZPS-20-LR-60-BB-ST-D
MONITOR STATUS
DAMPER
4-20mA
MODULATION
CONTROL
STACK ISOLATION DAMPERMVFD ID FAN M
BURNER INTERFACE WIRES
SEE DRAWING 1056-E3
SCALE
NONE
DATE
7/30/2013
DRAWN
TCW
CHECKED
-
APPROVED
-
TITLE
SO#
DWG. NO.
1056-E5 (PAGE 5 OF 6) REV. B
-
REVISIONS
INITIALRELEASEB
ADIRONDACK COMBUSTION TECH.
4488 DUANESBURG ROAD, DUANESBURG, NY 12056
PH: (518) 357-4488 FAX: (518) 357-2698
DRAFT CONTROL SYSTEM
FLOW DIAGRAM

6. EXPLODED TERMINAL STRIP VIEW
ELECTRICAL BILL OF MATERIAL
QTY PART # MANUFACTURER DESCRIPTION
1 MicroLogix 1763-L16AWA ALLEN-BRADLEY 1100 PLC 120VAC INPUTS
1 1762-OF4 ALLEN-BRADLEY 4 POINT ANALOG OUTPUT CARD
1 SHDSDP4-24-1OOLT SOLA 24VDC POWER SUPPLY
1 N-TRON 1005TX N-TRON 5 PORT ETHERNET SWITCH
11 1492-EAJ35 ALLEN-BRADLEY END ANCHORS
8 1492-EBL3 ALLEN-BRADLEY END BARRIER TERMINAL
2 1492-LG3 ALLEN-BRADLEY TERMINAL GROUND
4 PCS 1492-CJK510 ALLEN-BRADLEY CENTER JUMPER
4 1492-WFB4 ALLEN-BRADLEY FUSE TERMINAL
38 1492-L3 ALLEN-BRADLEY 14 AWG TERMINALS
1 1489-A1C100 ALLEN-BRADLEY MINI CIRCUIT BREAKER
3 PCS 199 DR1 ALLEN-BRADLEY DIN RAIL
24 FEET PANDUIT D1.5 X 4LG6 GRAY PANDUIT WIRE DUCT
24 FEET PANDUIT C1.5LG6 GRAY PANDUIT WIRE DUCT COVER
6 1492-JDG3FB ALLEN-BRADLEY DOUBLE LEVEL ANALOG FUSE BLOCK
2 1492-EBJD3FB ALLEN-BRADLEY ANALOG FUSE BLOCK END BARRIER
5 700-HLT2U1 ALLEN-BRADLEY 120 VAC SPDT
1 700-HC24A1 ALLEN-BRADLEY 120 VAC DPDT CUBE RELAY
1 700-HN104 ALLEN-BRADLEY CUBE RELAY BASE
1 855H-SG10GPA ALLEN-BRADLEY 108db HORN
1 700-HN177 ALLEN-BRADLEY RELAY END BARRIER
1 CSD20206 20.00 X 20.00 X 6.00 HOFFMAN HOFFMAN NEMA 4-12 ENCLOSURE
1 CP2020 HOFFMAN HOFFMAN ENCLOSURE BACK PLATE
1 10 SLOT SQUARE D GROUND BAR
1 5070P MAPLE SYSTEMS 7" COLOR HMI
5070P
7" HMI
PANEL CUTOUT: 7.56" W x 5.43" H
L1
N
GND
2061
R-1110
R-2111
R-3112
R-4113
JUMPERS
TYP (4) PLCS
END BARRIER
TYP (8) PLCS
3161
3141
R-5114
3171
3301
3311
3321
3151
2441
2451
4051
3191
3181
3131
HOFFMAN CSD20206
ADIRONDACK COMBUSTION
TECHNOLOGIES
MONTPELIER STEAM PLANT
PROJECT# 1056
DANGER
Arc Flash Hazard
Appropriate PPE Required
7.8965
5.76003281
3261
3291
3271
4101
4091
4071
AB1100 PLC
N-TRON1005TX
1762-OF4
MODULE1
GROUND BAR
L1
N
GND
2061
R-1110
R-2111
R-3112
R-4113
JUMPERS
TYP (4) PLCS
END BARRIER
TYP (10) PLCS
3161
3141
R-5114
3171
3261
3271
3281
3291
3301
3311
3151
2441
2451
4051
3191
3181
3131
3321
4101
4091
4071
BREAKER
POWER
SUPPLY
ACFU-1
ACFU-2
DCFU-1
DCFU-2
2.8500
B1R-1
B1R-2
B1R-3
B1R-4
B1R-5
1.2508
18.2000
18.2000
4.5000
3331
OPEN
CLOSE
3331
OPEN
CLOSE
3341
BOILERN
BOILERN
3341
ADIRONDACK COMBUSTION TECH.
DUANESBURG, NEW YORK 12056 - (518) 357-4488
SCALE
NONE
DATE
8/1/2013
DRAWN
TCW
CHECKED
-
APPROVED
-
TITLE
DRAFT CONTROL SYSTEM
PANEL LAYOUT
SO#
DWG. NO.
1056-E6 (PAGE 6 OF 6) REV. B
-
REVISIONS
INITIALRELEASEB