Vegetable cutting machine

1. BATCH – 6
VEGETABLE CUTTING MACHINE
VEGETABLE CUTTING MACHINE BATCH NO-06 1

2. Team members
R. AJITHKUMAR
VTC1514001
V. BALAJI
VTC1514003
J. DAKSHNA MOORTHY
VTC1514007
K. MOHAN PRASANTH
VTC1514022
VEGETABLE CUTTING MACHINE BATCH NO-06 2

3. 3.OBJECTIVE
General Objectives
Academic Objectives
Present work is based on providing an alternative to
the existing automated system mainly, targeting the
initial investment factor, and to power a domestic
product using pneumatics, thereby eliminating the
associated difficulties of manual vegetable cutting.
While progressing our project, we will gain the
knowledge in the fields of Mechanical System,
Programmable Logic Controller and Pneumatics
System.
VEGETABLE CUTTING MACHINE BATCH NO-06 3

4. 4.Why the project is selected
Manual cutting of vegetables is still prevalent, in hostels of
educational institutions, marriage catering services and even
in restaurants, which can catter to a whole set of varying
customer tastes and preferences.
The amount of vegetables to be cut for the dishes always
remains higher than actually what’s consumed. The
associated difficulties like time constraint, contamination, etc.
make it pretty difficult for any person handling the job.
Therein, arose a need to automate the process of vegetable
cutting, and here we are with a proposal which can aid in
easing the load off the people associated with it.
VEGETABLE CUTTING MACHINE BATCH NO-06 4

5. 5.Present system
Most important of all, is the initial investment on the cutter. The
cutter is approximately priced at a range of $ 3500, inclusive of
shipping cost and taxes.
It is a high investment, for those who run a mid-level catering
business. Therefore, considering all these demerits, the idea for
a pneumatics powered cutter is conceived.
Some of the key problems, which were identified for the
initiation of this work, are high cost of the existing automated
system, Power fluctuations, additional labour, time consumption
in manual cutting and chances of contamination in manual
cutting.
VEGETABLE CUTTING MACHINE BATCH NO-06 5

6. Improvements to be done
• High Cost
• More Space Requirement
• High Power Consumption
• Accuracy
PRESENT SYSTEM (Contd..)
VEGETABLE CUTTING MACHINE BATCH NO-06 6

7. There in arrow a need to automate the process of
vegetable cutting here we are with a proposal
which can aid in easing the load off the people
associated with it.
7.PROPOSED SYSTEM
VEGETABLE CUTTING MACHINE BATCH NO-06 7

8. 8.Analysis
PQCDSM
P-Production
Q-Quality
C-Cost
D-Delivery
S-Safety
M-Morale
VEGETABLE CUTTING MACHINE BATCH NO-06 8

9. •This auto machine produces the new way
technology producing the cutting process.
•In speed production is done.
•Which produces the cutting modulation in auto
machine process.
•Which able to produce the product in an genuine
manner and prefect process of finishing of
vegetables and no wastages.
VEGETABLE CUTTING MACHINE BATCH NO-06
8.1 PQCDSM-Production
9

10. •Where we are using the high quality
product stainless steel blades which
can’t rusted for Long period of time.
•The product is completely produced
with an pneumatics which have an
accurate type of producing the
material.
8.2 PQCDSM-Quality
VEGETABLE CUTTING MACHINE BATCH NO-06 10

11. TOTAL = 5400
8.3 PQCDSM-Cost
S.NO EQUIPMENTS SPECIFICATION QUANTITY PRICE
1 DC MOTORS 24V 2 Rs.300
2 SOLENOID SAC 24V 2 Rs.1000
3 COMPRESSOR 6 BAR 1 Rs.3000
4 CONTROLLER (PIC) PIC16F877A 1 Rs.200
5 STAIN LESS STEEL BLADE -- 1 Rs.100
6 CONVEYOR BELT - 1 Rs.300
7 CONNECTING TUBES - 1 Rs.50
8 RACK AND PINION 1 Rs.200
9 ROLLERS - 5 Rs.250
VEGETABLE CUTTING MACHINE BATCH NO-06 11

12. •High speed process cutting with an accuracy
product equipments are used .
•It can able to cut the vegetable 100 in an hour
(ladies finger)
•Very fast delivery with an auto machine
technology.
8.4 PQCDSM-Delivery
VEGETABLE CUTTING MACHINE BATCH NO-06 12

13. • To avoid the accidental purpose we implemented
a new safety methods.
• sensors plays a major role in the safety
department.
• We use proximity sensors to sense the motion
objects
• When ever the machine is under process a
person keeps his hands the sensors immediate
reacts and stops the machine. No injury happen..
8.5 PQCDSM-Safety
VEGETABLE CUTTING MACHINE BATCH NO-06 13

14. We have learnt the moral by doing this project we
have gained the knowledge in the different fields.
Which as flows the below
• pneumatics and hydraulics system
• mechanical
• electronics
8.6 PQCDSM-Moral
VEGETABLE CUTTING MACHINE BATCH NO-06 14

15. 9. ADVANTAGE
• Low cost automation
• good quality
• Reduced labour cost
• Saving of manual works
• Eco-friendly to environment
• Easy to construct
• Less Space requirement
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16. 10. BLOCK DIAGRAM
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POWER
UNIT
CONVEYOR IR SENSOR
CUTTING
PROCESS
OUTPUT
OBJECT
RACK AND
PINION
LOADER
ACTUATION

17. Thank you
17