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Modular Data Center Design
#CSEmodulardatacenter
Sponsored by:
Today’s Webcast Sponsors:
Learning objectives
•Learn the differences between the various types
of modular data centers.
•Know about the benefits—and negative
aspects—of specifying modular data centers.
•Understand the cooling requirements and issues
associated with modular data centers, including
compliance with ASHRAE Standard 90.1 and the
International Energy Conservation Code (IECC).
•Understand the unique power/electrical
requirements and issues associated with modular
data centers.
Definitions
MDF: main distribution frame
IDF: intermediate distribution frame
ISO: International Organization for
Standardization
PUE: power usage effectiveness
UPS: uninterruptible power supply
#CSEmodulardatacenter
Presenters:
Bill Kosik, PE, CEM, BEMP, LEED AP BD+C
HP Critical Facilities
Data Center Energy Technologist
Brian Rener, PE, LEED AP
M+W U.S. Inc. - A Company of the M+W Group
Electrical Engineering Discipline
Platform Leader
Quality Assurance Manager
Amara Rozgus
CFE Media
Consulting-Specifying Engineer and
Pure Power
Editor in Chief/Content Manager
Sponsored by:
Modular Data Center Design
#CSEmodulardatacenter
Aiming for the data center of the future
•Efficient and effective
•Self-regulating
•Standardized processes
•Fully available and resilient
•Monitoring & control
•Fully service-oriented
•Green
•Business-centric •Integrated
•Modular and elastic
•Shared resource pools
•Policy-based
•Fully automated
•Right sourcing
(1) IDC Directions 2013: Why the Datacenter of the Future Will Leverage a Converged Infrastructure, March 2013, Matt Eastwood ; (2) & (3) IDC Predictions 2012: Competing for 2020, Document
231720, December 2011, Frank Gens; (4) http://en.wikipedia.org
The growing Internet of Things (IoT)
Pervasive
connectivity
Explosion of
information
Today
400,710 ad
requests
2000 lyrics played
on Tunewiki
1,500 pings
sent on PingMe
208,333 minutes
Angry Birds played
23,148 apps
downloaded
416,340 tweets
Smart
device
expansion
60
sec
2013
30
Billion
By 2020
40
Trillion GB
… for
8
Billion
10
Million
DATA
(1)
(2)
(3)
Devices
Mobile
Apps
(4)
The IoT is a world where nearly everything is connected to a data center, items like cars, home appliances, glasses, watches, jewelry, clothes….
even packaged goods. Every one of these devices will, one way or another, be connected to a data center for control, management, and analysis.
The required data center capacity cannot be served effectively with current data center and server architectures.
Software Defined Server
45 hot-plug cartridges
Compute, Storage, or
Combination
• Single-server = 45 servers per
chassis
• Quad-server =180 servers per
chassis
Approximate average 55 W per cartridge (20 W min, 90 W max)
45 servers per chassis = 450 servers per rack = 24 kW per rack
180 servers per chassis = 1800 servers per rack = 97 kW per rack
Data centers can put up
to 1800 servers in a
single, 47U rack, which
could take 10X as many
racks using a standard
architecture. This
extreme density
reduces, per a given
unit of work, the
datacenter size, energy
consumption,
complexity and cost.
Modular Data Center Basics
• Two basic types of pre-manufactured spaces
– ISO containers
– Non ISO containers
– Modular rooms
Modular Data Center Basics
Containerized
– Lower Capex, scalable, relocatable
– ISO
• Conform to ISO standards for size. 10-, 20-, 40-, and 53-ft
lengths standard, 9.5-ft width typically
• Usually built to UL standards and not occupied
• Up to 19 conventional IT racks
• 3 kW to 40 kW per rack and higher
– Non ISO
• Can be any size
• Maybe built to IFB/IFC codes
• Can be occupied.
Modular Data Center Basics
Modular rooms
– Prefabricated rooms, assembled on-site
– Expandable construction
– Rapid deployment over stick built
– General same features as conventional data centers.
Modular Data Center Basics
Containerized
– Many types and configurations
• All in ones
• IT/data only
• MDF/IDFs
• Power gear and UPSs
• Cooling modules
– Can be located outside or inside a structure
– Code officials often unfamiliar
– Rapid and scalable deployment environments.
Server Power Use Efficiency
Based on testing data, the average power has been steady with an increase in 2011. The idle power
as a percentage of full power has been trending downward over the testing period of 2007-2013.
Server Power and Inlet Temperature
In general, server power demand increases commensurate with inlet temperature
This graph shows server airflow and power requirements based on inlet temperature and
workload percent. Notice that the power and airflow both increase as the inlet temperature
increases above 28 C, even at an idle workload.
Increasing Temperature to Reduce Energy Use
Conclusion: Using hotter inlet
temperatures works well in hot climates
and when using economizer. In cold
climates, there is relatively little
difference because economization
using colder temperatures is available
most of the year.
PUE Varies Based on Climate
0.35 difference in PUE based
on climate and cooling system
type
Modular Data Center Cooling Technologies
Direct OA /
Evaporative
Consists of a supply
fan, filters, direct
evaporative media
and direct expansion
cooling assembly. Is
most efficient in cold
to moderate
temperature
environments with low
to moderate humidity
levels.
Indirect Evaporative
Consists of a supply
fan, filters, indirect
evaporative media and
direct expansion cooling
assembly. Provides
separation between
environments with high
levels of air pollution due
to 100% recirculation
allowing the unit to a run
a closed air circuit.
Heat Wheel
Consists of multiple
supply and exhaust
fans, filters, heat
transfer wheel and
direct expansion
cooling assembly.
Provides isolation of
the outdoor air
streams where direct
use in the data
center is not
possible.
Air-to-Air HX/Heat
Pipe
Consists of multiple
supply and exhaust
fans, filters, heat
transfer wheel and
direct expansion cooling
assembly. Provides
isolation of the outdoor
air streams where direct
use in the data center is
not possible.
Cooling Modularity and Energy Efficiency
• Multiple cooling methods
– Adaptable to different climate zones
– Tuned to local environment
– Provide highest efficiency for a
particular location
– Use external cooling in most climates,
reducing power and water
consumption
• External containers
– Easier installation, maintenance,
upgrade
– Protection for critical IT equipment
– Add containers to conform to
increased IT loads
Modularity and Energy Efficiency
Types of Modular Data Centers
Better described as Flexible Facilities
Traditional Modular Container Modular Industrialized Modular
Growth and Flexibility
Traditional Modular Industrialized
Data center
Power/cooling
Expansion
Traditional Modular Data Center
Phase 1 Phase 2 Phase 3
Power/Cooling
Infrastructure
Data Center
Admin
and
Support
Spaces
Container Modular Data Center
DX Modules
Industrialized Modular Data Center
About the Mechanical and Electrical Systems
Summary of Optimization Levels
• Extreme regional variations in CO2 from electricity generation
• Determine appropriate balance of water and electricity usage
• Climate WILL impact HVAC energy use – select sites carefully
• Use evaporative cooling where appropriate
• Economizer strategy will be driven from climate characteristics
• Design power and cooling modularity to match IT growth
• Plan for power-aware computing equipment
• Use aisle containment or direct-cooled cabinets
• Design in ability to monitor and optimize PUE in real time
• Push for highest supply temperatures and lowest moisture levels
• Identify tipping point of server fan energy/inlet temperature
• Minimize data center footprint by using high-density architecture
DataCenterClimateSynergiesConvergence
Modular Data Centers - Electrical
Containerized power criteria
– Typical maximum IT load is around 1 MW
– Voltage levels 120/208, 400, 480, 600 Volts
– Multiple power sources.
Modular Data Centers - Electrical
Tier ratings
– Available from Tier I to Tier IV
Modular Data Centers - Electrical
Container examples
– Combined DC module
– Power modules
Modular Data Centers - Electrical
Container layout example
Modular Data Centers - Electrical
Connecting power to a container
– Hard-wired
– Plug
Modular Data Centers - Electrical
Power sources
– Main switchgear/switchboards
– UPS
– Generators
Separate or containerized
Modular Data Centers - Electrical
Power sources
– Main gear
Modular Data Centers - Electrical
Grounding
Resources
• Consulting-Specifying Engineer
• Critical Facilities Summit
• Pure Power
• Uptime Institute
• 7x24 Exchange
#CSEmodulardatacenter
Bill Kosik, PE, CEM, BEMP, LEED AP BD+C
HP Critical Facilities
Data Center Energy Technologist
wjk@hp.com
Brian Rener, PE, LEED AP
M+W U.S. Inc. - A Company of the M+W Group
Electrical Engineering Discipline
Platform Leader
Quality Assurance Manager
Brian.Rener@mwgroup.net
Thank You!
Presenters:
Bill Kosik, PE, CEM, BEMP, LEED AP BD+C
HP Critical Facilities
Data Center Energy Technologist
Brian Rener, PE, LEED AP
M+W U.S. Inc. - A Company of the M+W Group
Electrical Engineering Discipline
Platform Leader
Quality Assurance Manager
Amara Rozgus
CFE Media
Consulting-Specifying Engineer and Pure
Power
Editor in Chief/Content Manager
Thanks to Today’s Webcast Sponsors:
Modular Data Center Design
#CSEmodulardatacenter
Sponsored by:

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Modular Data Center Design

  • 1. Modular Data Center Design #CSEmodulardatacenter Sponsored by:
  • 3. Learning objectives •Learn the differences between the various types of modular data centers. •Know about the benefits—and negative aspects—of specifying modular data centers. •Understand the cooling requirements and issues associated with modular data centers, including compliance with ASHRAE Standard 90.1 and the International Energy Conservation Code (IECC). •Understand the unique power/electrical requirements and issues associated with modular data centers.
  • 4. Definitions MDF: main distribution frame IDF: intermediate distribution frame ISO: International Organization for Standardization PUE: power usage effectiveness UPS: uninterruptible power supply #CSEmodulardatacenter
  • 5. Presenters: Bill Kosik, PE, CEM, BEMP, LEED AP BD+C HP Critical Facilities Data Center Energy Technologist Brian Rener, PE, LEED AP M+W U.S. Inc. - A Company of the M+W Group Electrical Engineering Discipline Platform Leader Quality Assurance Manager Amara Rozgus CFE Media Consulting-Specifying Engineer and Pure Power Editor in Chief/Content Manager
  • 6. Sponsored by: Modular Data Center Design #CSEmodulardatacenter
  • 7. Aiming for the data center of the future •Efficient and effective •Self-regulating •Standardized processes •Fully available and resilient •Monitoring & control •Fully service-oriented •Green •Business-centric •Integrated •Modular and elastic •Shared resource pools •Policy-based •Fully automated •Right sourcing
  • 8. (1) IDC Directions 2013: Why the Datacenter of the Future Will Leverage a Converged Infrastructure, March 2013, Matt Eastwood ; (2) & (3) IDC Predictions 2012: Competing for 2020, Document 231720, December 2011, Frank Gens; (4) http://en.wikipedia.org The growing Internet of Things (IoT) Pervasive connectivity Explosion of information Today 400,710 ad requests 2000 lyrics played on Tunewiki 1,500 pings sent on PingMe 208,333 minutes Angry Birds played 23,148 apps downloaded 416,340 tweets Smart device expansion 60 sec 2013 30 Billion By 2020 40 Trillion GB … for 8 Billion 10 Million DATA (1) (2) (3) Devices Mobile Apps (4) The IoT is a world where nearly everything is connected to a data center, items like cars, home appliances, glasses, watches, jewelry, clothes…. even packaged goods. Every one of these devices will, one way or another, be connected to a data center for control, management, and analysis. The required data center capacity cannot be served effectively with current data center and server architectures.
  • 9. Software Defined Server 45 hot-plug cartridges Compute, Storage, or Combination • Single-server = 45 servers per chassis • Quad-server =180 servers per chassis Approximate average 55 W per cartridge (20 W min, 90 W max) 45 servers per chassis = 450 servers per rack = 24 kW per rack 180 servers per chassis = 1800 servers per rack = 97 kW per rack Data centers can put up to 1800 servers in a single, 47U rack, which could take 10X as many racks using a standard architecture. This extreme density reduces, per a given unit of work, the datacenter size, energy consumption, complexity and cost.
  • 10. Modular Data Center Basics • Two basic types of pre-manufactured spaces – ISO containers – Non ISO containers – Modular rooms
  • 11. Modular Data Center Basics Containerized – Lower Capex, scalable, relocatable – ISO • Conform to ISO standards for size. 10-, 20-, 40-, and 53-ft lengths standard, 9.5-ft width typically • Usually built to UL standards and not occupied • Up to 19 conventional IT racks • 3 kW to 40 kW per rack and higher – Non ISO • Can be any size • Maybe built to IFB/IFC codes • Can be occupied.
  • 12. Modular Data Center Basics Modular rooms – Prefabricated rooms, assembled on-site – Expandable construction – Rapid deployment over stick built – General same features as conventional data centers.
  • 13. Modular Data Center Basics Containerized – Many types and configurations • All in ones • IT/data only • MDF/IDFs • Power gear and UPSs • Cooling modules – Can be located outside or inside a structure – Code officials often unfamiliar – Rapid and scalable deployment environments.
  • 14. Server Power Use Efficiency Based on testing data, the average power has been steady with an increase in 2011. The idle power as a percentage of full power has been trending downward over the testing period of 2007-2013.
  • 15. Server Power and Inlet Temperature In general, server power demand increases commensurate with inlet temperature This graph shows server airflow and power requirements based on inlet temperature and workload percent. Notice that the power and airflow both increase as the inlet temperature increases above 28 C, even at an idle workload.
  • 16. Increasing Temperature to Reduce Energy Use Conclusion: Using hotter inlet temperatures works well in hot climates and when using economizer. In cold climates, there is relatively little difference because economization using colder temperatures is available most of the year.
  • 17. PUE Varies Based on Climate 0.35 difference in PUE based on climate and cooling system type
  • 18. Modular Data Center Cooling Technologies Direct OA / Evaporative Consists of a supply fan, filters, direct evaporative media and direct expansion cooling assembly. Is most efficient in cold to moderate temperature environments with low to moderate humidity levels. Indirect Evaporative Consists of a supply fan, filters, indirect evaporative media and direct expansion cooling assembly. Provides separation between environments with high levels of air pollution due to 100% recirculation allowing the unit to a run a closed air circuit. Heat Wheel Consists of multiple supply and exhaust fans, filters, heat transfer wheel and direct expansion cooling assembly. Provides isolation of the outdoor air streams where direct use in the data center is not possible. Air-to-Air HX/Heat Pipe Consists of multiple supply and exhaust fans, filters, heat transfer wheel and direct expansion cooling assembly. Provides isolation of the outdoor air streams where direct use in the data center is not possible.
  • 19. Cooling Modularity and Energy Efficiency • Multiple cooling methods – Adaptable to different climate zones – Tuned to local environment – Provide highest efficiency for a particular location – Use external cooling in most climates, reducing power and water consumption • External containers – Easier installation, maintenance, upgrade – Protection for critical IT equipment – Add containers to conform to increased IT loads
  • 20. Modularity and Energy Efficiency
  • 21. Types of Modular Data Centers Better described as Flexible Facilities Traditional Modular Container Modular Industrialized Modular
  • 22. Growth and Flexibility Traditional Modular Industrialized Data center Power/cooling Expansion
  • 23. Traditional Modular Data Center Phase 1 Phase 2 Phase 3 Power/Cooling Infrastructure Data Center Admin and Support Spaces
  • 24. Container Modular Data Center DX Modules
  • 26. About the Mechanical and Electrical Systems
  • 27. Summary of Optimization Levels • Extreme regional variations in CO2 from electricity generation • Determine appropriate balance of water and electricity usage • Climate WILL impact HVAC energy use – select sites carefully • Use evaporative cooling where appropriate • Economizer strategy will be driven from climate characteristics • Design power and cooling modularity to match IT growth • Plan for power-aware computing equipment • Use aisle containment or direct-cooled cabinets • Design in ability to monitor and optimize PUE in real time • Push for highest supply temperatures and lowest moisture levels • Identify tipping point of server fan energy/inlet temperature • Minimize data center footprint by using high-density architecture DataCenterClimateSynergiesConvergence
  • 28. Modular Data Centers - Electrical Containerized power criteria – Typical maximum IT load is around 1 MW – Voltage levels 120/208, 400, 480, 600 Volts – Multiple power sources.
  • 29. Modular Data Centers - Electrical Tier ratings – Available from Tier I to Tier IV
  • 30. Modular Data Centers - Electrical Container examples – Combined DC module – Power modules
  • 31. Modular Data Centers - Electrical Container layout example
  • 32. Modular Data Centers - Electrical Connecting power to a container – Hard-wired – Plug
  • 33. Modular Data Centers - Electrical Power sources – Main switchgear/switchboards – UPS – Generators Separate or containerized
  • 34. Modular Data Centers - Electrical Power sources – Main gear
  • 35. Modular Data Centers - Electrical Grounding
  • 36. Resources • Consulting-Specifying Engineer • Critical Facilities Summit • Pure Power • Uptime Institute • 7x24 Exchange #CSEmodulardatacenter
  • 37. Bill Kosik, PE, CEM, BEMP, LEED AP BD+C HP Critical Facilities Data Center Energy Technologist wjk@hp.com Brian Rener, PE, LEED AP M+W U.S. Inc. - A Company of the M+W Group Electrical Engineering Discipline Platform Leader Quality Assurance Manager Brian.Rener@mwgroup.net Thank You!
  • 38. Presenters: Bill Kosik, PE, CEM, BEMP, LEED AP BD+C HP Critical Facilities Data Center Energy Technologist Brian Rener, PE, LEED AP M+W U.S. Inc. - A Company of the M+W Group Electrical Engineering Discipline Platform Leader Quality Assurance Manager Amara Rozgus CFE Media Consulting-Specifying Engineer and Pure Power Editor in Chief/Content Manager
  • 39. Thanks to Today’s Webcast Sponsors:
  • 40. Modular Data Center Design #CSEmodulardatacenter Sponsored by: