7. What is lean?
• Lean manufacturing is a business model and
collection of tactical methods that emphasize
eliminating non-value added activities (waste)
while delivering quality products on time at
least cost with greater efficiency.
• Eliminating waste means increasing Value
adding.
8. Our value adding
Value adding = CM
Our Value adding percentage is less
than 0.1%
Toyota value adding percentage is
over 10%
But Toyota took five decades to achieve this
10. Results are black & White
• What ever we do finally everybody wants to
know how much we earn & our efficiency.
• Its very simple if our CM & Efficiency high than
our competitor factories then we can proud.
• But if we fail to achieve our targets what ever
reason behind is not important.
Because results are BLACK & WHITE!!!!!!!!!
11. Variables of Efficiency
SMV X Number of Pieces
Number of SMO X Working minute
Efficiency
Eliminating Waste will be effect to
Increasing number of pieces & reducing
the number of SMOs to a particular
band = Increase Efficiency.
14. Objective : To increase Factory CM &
Efficiency.
• Finalize & implement documented approved
process.
• Established code of ethics for supervisor level
& above.
• Conducting process audits & implementing
fine system for process violations.
• Organizing motivational events & other events
to widen synergy of the team.
16. How long it will take to deliver results
• Within 3 months period we can see positive
impact.
• Only condition will be continue the project
without ignorance.
• Motivational events will be the fuel to run this
project. Hence need to link all events with
production section.