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Control systems
ITT Technical Institute
2101 Waterview Parkway
Richardson, TX
75080
(972) 690-9100
silo Conveyor
• As the box move across the conveyor and stops at the fill
position it is filled up by the silo and moves off the conveyor
ProCess desCriPtion
• Currently this program consist of three modes of
operation
• Each mode can be selected with the mode select
switch
• Mode A Simply counts the number of filled boxes
• Mode B will run for a specified amount of time
• Mode C is a maintenance mode used for
troubleshooting
teChniCal desCriPtion
• The main program consist of nine total rungs with three sub routines
• Rung 000 : This rung allows the process to be latched or unlatched as
desired if True
• Rung 001: Will set a bit file if the process is in Mode A or Mode B if
True
• Rung 002: When this rung is True the main program will jump to sub-
routine U:3
• Rung 003: When this rung is True the main program will jump to sub-
routine U:4
• Rung 004: When this rung is True the main program will jump to sub –
routine U:5
• Rung 005: This rung allows for a temporary end for Mode C operations
• Rung 006: Controls the logic of the motor for the conveyor
• Rung 007: Controls the logic of the full light
• Rung 008: Controls the logic of the solenoid valve
• Rung 009: Ends the program
Main prograM
Mode a description
• Rung 000: Sets the start of sub U3
• Rung 001: Counts each full box with C5:0
• Rung 002: Sets a delay in order to relatch the process
once the sub counts 50 boxes
• Rung 003: Resets C5:0 to allow for the next 50
• Rung 004: Resets C5:1 in sub U4
• Rung 005: Returns the sub to the main program
• Rung 006: End of U3
Mode a
Mode b description
• Rung 000: Sets start of sub U4
• Rung 001: Starts and restarts T4:1
• Rung 002: Counts with C5:1 each time T4:1 is done
• Rung 003: Resets C5:1
• Rung 004: Returns sub to main program
• Rung 005: End of U4
Mode b
Mode C desCription
• Maintenance Mode
• Also causes the main program to have temporary end
• Rung 000: Start of U5
• Rung 001: Turns on motor
• Rung 002: Turns on solenoid valve
• Rung 003: Returns sub to main program
• Rung 004: End of U5
Mode C
ConClusion
• There are still more
things that could be
added to this
program
• Every PLC program
is an ever changing
process as industry
demands change
• Chris Mills
• Michael Hilliard
• Shaun Garrison
THE END

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Control systems

  • 1. Control systems ITT Technical Institute 2101 Waterview Parkway Richardson, TX 75080 (972) 690-9100
  • 2. silo Conveyor • As the box move across the conveyor and stops at the fill position it is filled up by the silo and moves off the conveyor
  • 3. ProCess desCriPtion • Currently this program consist of three modes of operation • Each mode can be selected with the mode select switch • Mode A Simply counts the number of filled boxes • Mode B will run for a specified amount of time • Mode C is a maintenance mode used for troubleshooting
  • 4. teChniCal desCriPtion • The main program consist of nine total rungs with three sub routines • Rung 000 : This rung allows the process to be latched or unlatched as desired if True • Rung 001: Will set a bit file if the process is in Mode A or Mode B if True • Rung 002: When this rung is True the main program will jump to sub- routine U:3 • Rung 003: When this rung is True the main program will jump to sub- routine U:4 • Rung 004: When this rung is True the main program will jump to sub – routine U:5 • Rung 005: This rung allows for a temporary end for Mode C operations • Rung 006: Controls the logic of the motor for the conveyor • Rung 007: Controls the logic of the full light • Rung 008: Controls the logic of the solenoid valve • Rung 009: Ends the program
  • 6. Mode a description • Rung 000: Sets the start of sub U3 • Rung 001: Counts each full box with C5:0 • Rung 002: Sets a delay in order to relatch the process once the sub counts 50 boxes • Rung 003: Resets C5:0 to allow for the next 50 • Rung 004: Resets C5:1 in sub U4 • Rung 005: Returns the sub to the main program • Rung 006: End of U3
  • 8. Mode b description • Rung 000: Sets start of sub U4 • Rung 001: Starts and restarts T4:1 • Rung 002: Counts with C5:1 each time T4:1 is done • Rung 003: Resets C5:1 • Rung 004: Returns sub to main program • Rung 005: End of U4
  • 10. Mode C desCription • Maintenance Mode • Also causes the main program to have temporary end • Rung 000: Start of U5 • Rung 001: Turns on motor • Rung 002: Turns on solenoid valve • Rung 003: Returns sub to main program • Rung 004: End of U5
  • 12. ConClusion • There are still more things that could be added to this program • Every PLC program is an ever changing process as industry demands change • Chris Mills • Michael Hilliard • Shaun Garrison