2.
Hello!
When people visit our facility or work with our sales people, the most common thing we hear is that “I didn’t
know you...sold that or did this.” We have two goals in presenting this collection.
1. Compile a pictorial sample of our capabilities.
2. Get you to say “I didn’t know CMA/Flodyne/Hydradyne did that.”
We have been in business for more than 30 years and many of you know
CMA/Flodyne/Hydradyne as a fluid power company, but we are much more.
Motion & Logic Controls
Hydraulics, Pneumatics & Electrical
Machine Safety
Field Service and Repair
Engineered Systems
Warehouse & Distribution
Give us a chance to serve you, and thanks for your continued support.
Regards,
Rob Shepherd
Rob Shepherd
Illinois Sales Manager
CMA/Flodyne/Hydradyne
1000 Muirfield Drive
Hanover Park, IL 60133
Harry Aghjian
Harry Aghjian
Wisconsin Sales Manager
CMA/Flodyne/Hydradyne
3265 Gateway Road, STE 300
Brookfield, WI 53045
3. Company Overview
What we do:
Full Service Distributor Representing Industry’s Leading
Suppliers of Pneumatics, Hydraulics and Motion/Logic Controls
Complete In-House Design & Fabrication Services
Field Service & Repair, Start-Up Services
Industrial & Product Training
We Serve Machine Builders & Industrial End Users
Located Primarily in Illinois, Indiana, Iowa & Wisconsin
Brookfield, WI Office
and Distribution Center
Hanover Park, IL Office and Distribution Center
Who we are:
A Locally Owned Company Since 1974
A Growing Company Investing in New Technology to
Deliver Leading Edge, Competitive Customer Services
CMAFH Corporate Culture Positively Impacts our
Communities with Planned Donations of Time, Money &
Product to United Way, Food Banks, Area Schools, more.
Over 100 Employees who Care about Your Success
4. Fabrication &
Subassembly
Hydraulic, Pneumatic, Electrical
Applications
Power Units
Manifold Assemblies
Hydraulic System Rebuilds
Pneumatic Panels
Manifold Assemblies
Pick & Place Units
Subsystems
Electrical Panels
Cable Assemblies
Cartesian Robot Assembly
Motor Starter Panels
Frame Assembly
Frame Kitting
Value-Added Capabilities
Engineering
Hydraulics
Custom Power Unit Design
AutoCAD documentation packages
Motor Starter control integration
Turnkey Fluid Power Systems
Pneumatics
Design Custom Pick & Place Assemblies
Automation Systems & Subsystems
AutoCAD documentation packages
Controls
PLC/PC Control
Vision Systems
Turnkey Motion Control Systems
PLC/Motion Programming
Complete Electrical Documentation
Complete Linear Motion Solutions
UL 508 Control Panels
Aluminum Framing & Guarding
Machine Base and Guarding Design
Electro-mechanical Machine Safety Integration
3D Autocad
Clean Rooms
Barrier Guard Design
Fabrication &
Subassembly
Hydraulics
Power Units
Manifold Assemblies
Hydraulic System Rebuilds
Controls Wiring and Testing
Pneumatics
Pneumatic Panels
Manifold Assemblies
Pick & Place Units
Subsystems
Controls
Electrical Panels
Cable Assemblies
Cartesian Robot Assembly
Electrical Subsystems
Motor Starter Panels
Aluminum Framing & Guarding
Frame Assembly
Frame Kitting
Electrical Safety Components Mounting & Wiring
Field Service &
Repair
Hydraulics
System Troubleshooting
Installation
Startup
Preventative Maintenance
We Repair Hydraulic Components From Most
Manufacturers
Pneumatics
System Troubleshooting
Installation
Pump and Cylinder Repair
Controls
Program Modification
Startup
Troubleshooting
Installation
Aluminum Framing & Guarding
Frame installation
Safety Assessment
Safety Installation and Troubleshooting
12. Before
Field Service
Before
After
Hydraulic, Pneumatic and Electrical Repair
Retrofit and Remanufacture Program
Emergency After-Hours Service Line: 888-356-3963
Field Service
In House Repair
Authorized repair facility for Bosch Rexroth & Tokyo Keiki
We repair most brands of valves, pumps, and cylinders.
We use only original new factory service components
We provide a one year warranty on repaired or
replacement components
Component Repair & Troubleshooting
Installation & Start-up
Preventative Maintenance
Fluid Service
Machine Guarding
Light Curtain Integration
Solutions Partner
Authorized Distributor
13. Distribution
175+ boxes shipped daily
Same day shipments through 6:00 p.m.
52,000 square ft warehouse & manufacturing space
Local inventory in excess of $5,000,000
We are the region’s largest stocking distributor for Rexroth,
Sun Hydraulics, Hydac, Rittal, Colder, more.
Will-call counter for in person service & immediate pick-up
Bar code technology for accurate inventory, rapid response
14. Customer Service & Engineering
20 Customer Service Representatives
Available to Take your Calls
17 System Engineers, Field Engineers,
Programmers & CAD Designers who Specialize in
Integrating Fluid Power, Motion Control &
Assembly Components into a Single-Source,
Cost — Effective Solution
19. System Manuals
Interactive CDs include:
Drawings/Schematics in DWG & PDF
Bill of Materials
Datasheets for each Component
Start-Up Instructions
23. Another Custom Solution by
Custom Power Unit to Meet Customer Specifications
Reduced Noise Levels
Increased Tonnage
Stock Inventory Parts Used
Components & Wires Tagged/Identified Including Terminal Panel
Installation and Start-Up at Customer Facility
Pump Runs 4 Bonding Presses for Automotive Clutches
3 Custom Manifolds for Speed and Tonnage Controls, One
Remotely Mounted
5 Gallon Accumulator & Safety Block to Increase Cycle Rate,
Protect System
Heavy Duty Reservoir and Isolation Mounts to Maintain Low
Noise Level
Off-Line Filtration and Cooling Loop
Digital Read-Outs of Pressures and Temperature for
Customer Monitoring
Integrated Turnkey Hydraulic System
24. Another Custom Solution by
Central Hydraulic System
1200 Gallon Reservoir for Central
Hydraulic System
420 HP 315 GPM 3000 PSI Pump/
Motor System
Central System Designed To Cycle
Pumps On/Off Automatically
25. Another Custom Solution by
Mobile Filter Cart with Pump
33 GPM to 200 psi
16’ Hoses to Reach System Locations
Pump Motor Starter Control
Large Dirt Holding Capacity Filter
using Off-The-Shelf Filter Elements
Electrical Indicator Shows when to
Replace Filter Element
Bypass Relief for Safety
Custom Cart with Wheels & Drip Pan
Holds Hoses, Wands & Electrical
Disconnect Box
26. Another Custom Solution by
L-Shaped Hydraulic Power Unit
50 HP Motor
Variable Volume Pressure
Compensated Piston Pump
L-Shaped Reservoir
Air over Oil Heat Exchanger
27. Another Custom Solution by
Power Unit with Custom Manifold
100 Gallon Reservoir
50 HP Motor
Custom Multi-Station Manifold
Pressure and Return Filtration
Water over Oil Heat Exchanger
with Water Modulating Valve
28. Another Custom Solution by
Vacuum Stuffing/Filling Machine
Unique Space Saving Design
Transforms Stainless Steel
Frame into Hydraulic Reservoir
Improved, Consistent Finished
Products at High Flow Rate
Bosch Rexroth Closed Loop
Hydrostatic Pump
Hydac Air/Oil Heat Exchanger
29. Another Custom Solution by
3600 Ton Expander
Operates 48” Bore Hydraulic Cylinder to
expand and size to +/- .001” Large Steel
Rings to be used for Bearing Races
215 GPM, Max Pressure 5000 PSI
Fixed & Variable Volume Hydraulic Pumps
Black Oxide Coating on Manifold for both
Appearance & Reduced Painting Time
Incorporates Hydraulic Logic Cartridge
Technology & Standard NFPA Directional
Valve Technology to Accommodate Large
Flow Rates & Close Tolerance Positioning
30. Another Custom Solution by
Forging Press Manipulator Control
Upgrade/Rebuild of 1960’s Era
Forging Manipulator
Designed Two Custom Ductile Iron Manifolds
for Fewer Leak Points
125 HP Electric Motor with Horsepower
Limiting Remote Control Operated Piston
Pumps
Offline Filter/Cooling Loop Design
Onboard Electronic Proportional Valves for
Precise Control from Remote Operator Station
Repaired/Rebuilt some Components for
Significant Cost Savings
31. Another Custom Solution by
Hydraulic Power Unit With Low Profile Reservoir
Variable Volume Pressure
Compensated Piston Pump
Single Station D08 Manifold
Rear Mount Case Drain Cooler
Dual Return Line Filter
Low Profile Reservoir
32. Another Custom Solution by
Multi HP Controlled Hydraulic System
Vertical Mounted Motor/Pump
Assemblies
Off Line Cooling & Filtration
Electronic Pressure & Flow
Control on 12 GPM Pumps
Mechanical Constant Power
Control on 38 GPM Pumps
500 Gallon Reservoir
33. Another Custom Solution by
Accumulator Stand
Stand With Seven
15 Gallon Bladder
Accumulators
System Designed for
Emergency Municipal
Water Treatment Center
34. Another Custom Solution by
Proportional Hydraulic System
50 Gallon JIC Reservoir
D07 Proportional Valves
Sandwich Pilot Operated Checks
Pressure Reducing Valves &
Gauges
Mounted on High Flow D07
Manifold
35. Another Custom Solution by
Four-Axis Hydraulic System
Variable Volume Pressure
Compensated Piston Pump
4 Station Valve Manifold
5 Pressure Switches with
Integral Visual Gauges
Pressure Filter
In-tank Return Line Filter
Rear Mount Heat Exchanger
36. Another Custom Solution by
Steel Mill Furnace Ladle Control
Custom Ductile Iron Manifold
Includes
Tap Hole: Open/Close &
Lock Control
Ladle: Lift & Swing Control
Roof: Proportional Swing &
Lift Control
Each Station Includes Manually
Operated Isolation Bodies under
each Valve for Safety
37. Another Custom Solution by
80 Gallon Reservoir
30 HP Electric Motor
Multiple Pump System
2 Piston Pumps
2 Gear Pumps
Hydraulically Driven
“Air Over Oil” Heat Exchanger
Duplex Return Filter
Complex Custom Power Unit
38. Another Custom Solution by
Auto Gauging Control for Mill Applications
Custom Ductile Iron Manifold
Controls Thickness of Material
during Mill Production
Utilizes Servo Technology to
Maintain Precise Material Thickness
39. Another Custom Solution by
Dual Drive Power Unit
100 Gallon Reservoir with
Drip Stand
Dual Pump Motor Assemblies
Pressure & Return Line
Filtration
40. Another Custom Solution by
Transformer Vessel Leak Tester
Layback Machine for Testing Welds on
Electrical Transformers
Proportionally Controlled Hydraulics &
Pneumatics
HMI Touch Screen for Customer Control &
Changing Parameters
Incorporates Linear and Pressure
Transducers for Feedback to Controller
41. Another Custom Solution by
Hydraulic Trainer
Operating Specifications of Trainer
Operating Pressure - 1250 PSI Continuous,
up to 3000 PSI at Reduced Flow
Flow – up to 8 GPM
Drive Power - 3HP
Electrical Supply - 230/460VAC 20/10 Amps
Components Include
Direct & Pilot Operated Relief Valves
Panel Mounted Pressure Gauges and Shut-off Valves
Manually & Electrically Operated Directional Control
Valves
Flow Control Valves, Check Valves & Flow Meters
Gear Motor
15 Hose Assemblies for Component Connections
Hydraulic Cylinder for Load Simulation
Hydraulic Cylinder for Regeneration Simulation
43. Another Custom Solution by
Automotive Assembly Line Flow Rack
Standard Bin or Custom Carriage
Adjustable Angles & Height
Holds up to 300 lb per foot
Custom Length & Width
44. Another Custom Solution by
Structural Aluminum Alignment Fixture
Alignment Fixture for Helix
Spectrometer
Adjustable Frame
Manual Slide Rails
Adjusts Left or Right
90 x 90mm Aluminum
Designed to Handle Heavy Loads
45. Another Custom Solution by
Multiple Workstations
37 Custom Workstations
Internal Pneumatic Header Design
On-site Assembly & Testing
Flexibility and Safety
Butcher Block Worktops
46. Another Custom Solution by
Custom Workstation
Bin Rack Panel
Heavy Duty Rollers for Pallets
Multiple Test Stations
Multiple Pallet Positioning Areas
Overhead Brackets for Test
Equipment, Lighting & Tools
47. Another Custom Solution by
2 Position Rotary Dial Workstation
Light Weight Station
Sturdy Assembly
Flexibility of Mounted Positions
for Hardware
Easy Access for Maintenance
48. Another Custom Solution by
Structural Aluminum Control Station
Machine Interface Control
Panels
Control Manufacturing Line
Keyboard Drawer
PLC/PC & Drives
Ergonomic Design
Latching Cabinet Doors
49. Another Custom Solution by
Roll-up door or sliding doors
Diamond Plate Panels
Withstands Road Vibration
Custom Truck Box
50. Another Custom Solution by
All Smooth Profiles
Rounded Corners
Safety “No Pinch” Handles
Packaging Guard
51. Another Custom Solution by
Secure Gauges Display Case
Fully Extendable Drawers
Clear view
Mobile Cart
Non Slamming Shelf Slides
52. Another Custom Solution by
Guided Rollers
Attached Work Surface
Mount for Assembly Descriptions
Multiple Conveyor Flow Rack
53. Another Custom Solution by
Custom Angles
Lift off Hinges for Easy Access
Clean-Look Profiles
Three Sided Guard
54. Another Custom Solution by
Portable Displays & Trade Show Booths
Structural Aluminum Framing Lightweight, Durable & Easy to Install
Design, Cut & Assembled to meet Customer Requirements
55. Another Custom Solution by
Lean Technology
Easy Access
Overhangs Workstation
Visual System for Part Replenishment
Flow Rack
56. Another Custom Solution by
1” Black PVC Coated Mesh
Detent/Handle
OSHA Approved
Adjustable Conveyor Height
Custom Guard
57. Another Custom Solution by
Packaging Guarding
Full Access Guarding
Canopy Doors
Degree Profiles
58. Another Custom Solution by
Custom Size & Design
Ergonomic
Integrated Component Flow
Racks
Adaptable for Multiple Products
Custom Lift Gate for Access to
Test Fixture
Built-in Pallet Transfer System
Lean Manufacturing Work Cell
59. Another Custom Solution by
Mobile Carts with Extendable Shelves
Lock-in, Lock-out Sliding Shelves
Weighted Steel Plates for Counterbalance
Lean Workflow Storage System
60. Another Custom Solution by
Custom Laboratory Enclosure
Self Standing Door
Temperature Control
Noise Control
Humidity Control
61. Another Custom Solution by
Clean Room Enclosure
Class 10,000 Clean Room Assembly
Mounted to Injection Mold Machine
Ceiling Mounted HEPA Filters
Sliding Doors for Conveyor Pass
Through & Part Eject from Molding
Machine
63. Another Custom Solution by
Stamping Robot for Medical Application
Fully Integrated Turnkey System
3-Axis Cartesian Robot
(2 Servo, 1 Pneumatic)
Bosch Aluminum Table & Guard
Light Curtain Protected
Smart Relay/HMI for Setup & Diagnostics
Download Points from Excel to Robot
64. Another Custom Solution by
Hydraulic Test Stands
Integrated System
Utilizing Structural Aluminum Framing
Electrical Industrial Control Products
Pressure & Temperature Feedback
Transducers
Flow Feedback via Positive
Displacement Flow Meters
Project Included Install,
Set-up & 1st Run
65. Another Custom Solution by
Clamping Circuit
Integrated System
Electrical
Hydraulic
Pneumatics
Air over Oil Pressure Booster
66. Another Custom Solution by
Air System Module
Integrated Pneumatic
& Electrical System
Compact Size
4 Station Manifold
3 Station Valve Manifold
3 Regulator Pressure Controls
Interface Terminal Box
Pre-drilled Mounting Plate
Assembled & Tested
67. Another Custom Solution by
Custom Control Panel for Mobile Truck
Mobile Railway Track Welding Truck
AB PLC
Phoenix Contact Power Supplies
Eaton XT Contactors
Moeller FAZ Circuit Breakers
Rexroth Amplifier Card VT-VRRA1
Eaton 30.5mm Pushbuttons
68. Another Custom Solution by
Integrated Workcell
3 Meter X & X’ Axis
1 Meter Y Axis
Vario Flow Conveyor
4 Stop Stations
Completely Integrated
69. Another Custom Solution by
3 Axis Servo Control—Spring Machine
3 Enclosure Solution
3 Servos/Drives
1 Air Conditioning Unit
1 Multi-Axis Motion Control
Pre-made Cables
Program & Install
70. Another Custom Solution by
2 Axis Corrugated De-Stacker
4 Vertical Z Axis Cylinders
X Axis Rodless Cylinder
Integrated Vacuum Cups
Valve Control Unit
Delivered Fully Assembled
71. Another Custom Solution by
VisionPak Machine
7 Axis Electrical Cabinet Integrated in
Machine Guarding
32 Axis Bosch Rexroth PAC with all Motion
Programmed in Ladder Logic, with
Integrated Profibus Master for Remote I/O
PAC includes Ethernet Interface for
I/P Slave Communication and
HMI OPC Communication.
PAC is Open Architecture and Accepts
Phoenix Inline I/O—i.e. 6 Zone
Temperature controller on this PAC
Profibus Slave Bosch HF03LG Pneumatic
Manifolds
Bosch Pneumatic Proportional Regulator
(ED05) for Web Tension Control and
Registration
Single Power/Control Cable leaving Cabi-
net for Daisy Chained Servos—Integrated
Drive/Motors (Qty 6 Indradrive Mi’s)
72. Another Custom Solution by
Pneumatic and Electrical Control Panel
Integrated System Provides Proportional
Air Pressure to Three Independent
Cylinders to Maintain a Constant Force on
Load Cells during Testing
Electrical
Phoenix Contact Power Supply
Phoenix Contact Terminals
Eaton PLC
Moeller Breakers
Moeller Disconnect Switch
Moeller Pushbuttons
Beijer Color Touchscreen
Pneumatic
Proportion Air QB2 Valves
Proportion Air Transducers
Clippard Spring-Return Valves
Bosch Rexroth Quick-Disconnect Fittings
Bosch Rexroth Cylinders
73. Another Custom Solution by
Electrical Disconnect
Integrated System
Electrical
Hydraulic
Pneumatic
Motor Starter Controlling
Pump/Motor and Accumulator
Disconnect for Plastic Mold
Injection Screen Changer
74. Another Custom Solution by
Control Panel
Integrated System
Electrical
Hydraulic
Pneumatic
3 Station Manifold
3 Pressure Switches Wired to
Junction Box
Easy Integration to Machine
75. Another Custom Solution by
Conveyor Control Panel
Integration of
Relay Control
PLC
MFD
Complete System Built to
Customer Specifications
Design
Program
Build
Commission
76. Another Custom Solution by
Industrial Control Panel
Integration of
Servo Motor
PLC
Graphic Keypad Screen
Fuseless Technology
Turnkey System
Design
Build
Program
Commission
77. Another Custom Solution by
125 HP Power Unit
Modular PLC
15” Touchscreen
Fuseless Motor & Controls Protection
Fully Integrated Unit
Removing the Need for Field Wiring
Network Printing Capability
Programmed, Wired, Plumbed
to Customer Specifications
78. Another Custom Solution by
Industrial Control Panel
Fuseless Technology
Safety Relay Integration
Stepper Drive Integration
Graphical Touch Screen Integration
80. Another Custom Solution by
Custom Enclosure: DC Breaker Cabinets
28 Identical Rittal Cabinets with
Custom Bus Bar Assemblies
First assembled as a Solid Model for
Customer Approval & Proof of Concept
Used Standard Frame Components for
Rapid Design, Assembly ,Delivery
81. Another Custom Solution by
20 Door Control Cabinet
Rittal TS8 Modular Enclosure Assembled & Delivered in Five Days
8 Double Door Enclosures (2000 x 1200 x 600)
3 Single Door Enclosures (2000 x 800 x 600)
1 Flange Mount Disconnect Door (2000 x 800 x 600)
82. Another Custom Solution by
Pump Control Panels
Fuseless Design
Interchangeable, Adjustable
Overloads
Finger Safe
UL Approved
83. Another Custom Solution by
Modular Emergency Stops for Machine Safety
Custom Mounting Bracket
M12 Connector Pre-wired
Indicator LED
Redundant Contacts
84. Another Custom Solution by
Industrial Control Panel
Fuseless Technology
Turnkey System
Design
Programming
Build
Debug
85. Another Custom Solution by
Fuseless Motor Control
Turnkey System
Design
Build
Commission
Industrial Control Panels
86. Another Custom Solution by
HMI Touch Screens
Industrial PCs
Operator Consoles
Pendant Stations
Custom Operator Pushbutton Station
87. Another Custom Solution by
6 Axis Control
Motor Protectors Installed
Power Supply & Circuit
Breakers Wired
Field Cutouts & Wiring
Complete
Motor Control
88. Another Custom Solution by
Modular Design
5.7” Touchscreen
Servo Control with Encoder
Feedback
RS485 Communications
High Frequency 2 Axis Servo Feeder Control
89. Another Custom Solution by
Conveyor Control Panel
Applications where More
Precision is Necessary
Eaton Adjustable Frequency
Drives MVX9000
Eaton EZ800 Programmable
Relays
Eaton XTPR Motor Protection
Phoenix Contact 1PDT Relays
Sensorless Vector Drives
91. Another Custom Solution by
Dual Pneumatic Ejector System
Fast Response
High Flow
Clean Appearance
Inventory Cost Reduction
Purchasing Cost Reduction
One Part Number for 36
Individual Parts
92. Another Custom Solution by
12 Station Manifold Assembly
Single Output Port
Small Footprint
3 Selectable Inputs: 22 PSI,
80 PSI, 28” Hg Vacuum
Custom Acrylic Logic Circuit
93. Another Custom Solution by
Custom Pneumatic Manifold Assembly
Complete Assembly Reduces
Labor for the Customer
More Reliable Product for
Application
Space Saving Package
Adaptor Plate for Field Retrofits
94. Another Custom Solution by
Custom Valve Manifold Assembly
Compact Design
Side Pressure Exhaust Ports
Integrated Push To Connect Fittings
(2) 3 Way Solenoid Valves
(2) 4 Way Solenoid Valves
Custom Mounting
95. Another Custom Solution by
Engine Paint Line Leak Detection
Monitors Proportional
Pressure & Flow
Control Pressure 2 PSI
Monitor Pressure: 5 SCFM
Fault: >2.5 PSI and/or 7 SCFM
Result: 55 SCFM at 80 PSI
Monitor & Control Panel
97. Another Custom Solution by
Automated Diaphragm Pump Counter
Preset Counter
E-Stop Button
Explosion Proof
Suitable for Hazardous
Applications
98. Another Custom Solution by
Pneumatic Door Opener Closer
Obstruction Sensing/
Automatic Open
Controls Actuation of
Rod-less Cylinder For
Long Travel
Operator Controls From
Both Sides Of Door
Provides Installation
Flexibility
Chain Pull Or Push-Button
Actuation
99. These capabilities brought to you by
the CMA/Flodyne/Hydradyne
Systems Group.
Manager: John Hugunin
Thank you for viewing our capabilities!
If you have any questions, please email us at sales@cmafh.com or telephone:
Brookfield, WI: (262) 781-1815 Hanover Park, IL: (630) 563-3600
www.cmafh.com