Presentation ukay 2014 - ashok 05.2014

Ukay Metal Ind.Pvt.Ltd.
Excel with Passion

Plastic Molded
parts & Assy.
NVH & Composites
parts
PU Foam Seats&
Head Rest
GROUP
STRUCTURE
UKAY METAL INDUSTRIES PVT.LTD.
MANAGEMENT
STRUCTURE
Mr. Rajendra Katore
MD
PRODUCT
CAPABLITY
Capability
Turnover
Ukay Metal Ind.Pvt.Ltd
OEM Supplier $30 Million
 Technical center provides support for Design validation,, Testing, Tooling and Prototype
Precision
Machined
Parts
Integral Skin
PU foam molded parts
Excel with passion
TS16949,
ISO 14001,
OHSAS 18001
RIM Parts

 Vision:
To be a global customer oriented mega organization,
driven by proactive people, unconventional innovation,
modern technology and simplified system.
 Mission
Total Customer Satisfaction through Continual
Improvement in its Products, Processes and Systems
through Optimization in Cost.
Excel with passion

 6 Plants at MIDC, Ambad, Nashik
 1 Plant at Gondhe, Nashik
 1 Plant at Chakan, Pune
 1 plant at Haridwar
 Corp.& registered office at MIDC , Ambad,
Nashik
Excel with passion

 PLANT 1 - (10000Sq.Ft Area)
 Tool Room
 Design & Development
 QA
Excel with passion
 PLANT 2 - (90000Sq.Ft Area)
 Corporate Office
 Injection Moulding
 Compression Moulding
 Vaccum Forming

 PLANT 3 - (90000 sft)
 Luggage Moulding &
Assembly
 PU Foam Seat Moulding
 PLANT 4 - (20000 sft)
 Paint Shop
Excel with passion

 PLANT 5 - (25000 sft)
 Upholstry- Seat covers
 PLANT 6 - (25000 sft)
 NVH & Composite parts
Excel with passion

 PLANT 7 – (10000 sft)
 Soft Luggage Assembly
 PLANT 8 - (18000 sft)
 NVH & Composite parts
Excel with passion

Locations – UMIPL & Customers
Haridwar
New Delhi
Zahirabad
Nashik (HO)
Pune
Bhuj
Mumbai
Ukay Metal
Manufacturing Location
& Customer Location
Customer Location
Excel with passion

8
7
6
5
4
3
2
1
2014 : MSES B within a Six Month – M&M
2014 : Platinum Award - Godrej
2014 : Kaizen Appreciation Award – State Level CII
2013 : First prize in NPD - Godrej
2013 : Kaizen Winner State Level –CII
2013 : ISO14001/OHSAS18001 Certification – bsi.
2012 : Kaizen 2nd Runner-up - M&M
2012 : ISO/TS 16949 : 2009 Certification – bsi.
2012 : Fast Product Development Award - LEAR
2010 : Excellence Award - LEAR
2009 : ISO14001/OHSAS18001 Certification – bsi.
2009 : Best Product Unit Award - M&M
2009 : Best VAVE Award - M&M
2008 : Best VAVE Award - M&M
2004 : ISO/TS 16949 : 2002 Certification – bsi.
2000 : ISO9001 :2000
1999 : NIMA Award
1999 : Bhartiya Udyog Ratna Award
1997 : Established
1997 1999 2000 2004 2008 2009 2012 2013
TQM
Milestones
Excel with passion

Excel with passion

ISO/TS 16949:2009 , ISO 14001 & OHSAS 18001 Certificates
Excel with passion

Ukay Metal Ind. Pvt.Ltd.-Business Partners
Excel with passion

CRISIL Credit Rating
Excel with passion

Injection Molded Products Assy.
Excel with passion

Injection Molded Products
Excel with passion

Vacuum Forming Products
Excel with passion

Reaction Injection Moulding
-DCPD Creates Design freedom option
Excel with passion

Composites Products
Excel with passion

NVH Parts
 High Pressure PU Moulding machine from Italy
 Acoustic/ Viscos- elastic type foam with 130 kg/CuM Density
 Used for Engine cover, Noise insulation;
Excel with passion

NVH Parts
Excel with passion

FLOOR CARPET, BONNUT INSULATION & UNDER TUNNEL ETC;
Excel with passion

PU Foam Seats , Head Rest Assy., Sun Visor
Excel with passion

Integral Skin PU Foam Products
Excel with passion

Precision Machine parts
Excel with passion

Ukay -Manufacturing Facilities
 Injection Moulding
 1850 T -1machine
 1450 T -1machine
 660 T -1machine
 450 T - 1 machine
 125 T – 2 machine
Excel with passion

Injection Moulding Shop
Excel with passion

Reaction Injection Moulding- shop
Excel with passion

Ukay -Manufacturing Facilities
 Reaction Injection Moulding
 Low pressure process with low
viscosity liquids
 Tooling Options
 Cavity pressure of 15 to 30 psi
 Class A or Aesthetic parts( Nickel
shell or machined Aluminum)
 Industrial parts( Cast Aluminum )
 Prototype(Composite molds)
 Molded-In Inserts are an
option with liquid moulding
 Ribs & bosses can be
moulded in for stiffness and
attachments
Excel with passion

Compression Moulding, Water Jet Cutting & Trimming
Excel with passion

Robotic Water Jet forTrimming
Excel with passion

Thermo Forming
Excel with passion

PU Foam Seats
 3 nos. High Pressure Foaming
Machines
 39 mould carrier continuous running
oval conveyor line.
 Automated clamps and mould
closing and opening system.
 Mould heating station on mould
carriers
 8 nos. Integral Skin Foaming
Machines
 Semi Rigid PU Foaming Line
 Vaccum Crushing equipment
 Roller crushing equipments
 Material Bulk Storage Racks
Excel with passion

Integral Skin PU Foam Moulding
Excel with passion

Paint Booths
Wet Paint Booths-2 nos Dry Paint Booth-2 nos.
Excel with passion

Seat Cover Upholstry
 Digitizer Equipment
 CNC cloth spreading Machine
 CNC cloth cutting Machine
 High Speed Industrial Sewing
Machine
 High Frequency PVC welding
 Jigs For Stitching & Inspection
CNC spreading Industrial Sewing
Machine-150 nos.
CNC Cloth Cutting
Excel with passion

Tool Room & Machining Shop
 DMG Mori SeikiTurn mill
Centre
 ACE Make CNC Lathe
 Makino VMC Machine (4 Axis)
 TAL Make VMC
 Jyoti Machine
 CNC Router
 Ultra 3D Printer (Prototype
Machine)
 Conventional Milling
Machines
 Conventional Lathes
 Radial drilling machines
Excel with passion

Tool Room
DMG Machine
Jyoti VMC Machine
LT-20 CNC Lathe
Water Jet Machine
Makino Machine
EDM
Excel with passion

Operational Efficiency Monitoring
Excel with passion

Metrology & Quality
 Auto Melt flow Indexer
 Shore A Hardness Tester for
Integral skin foam & rubber parts
 Portable Hardness Tester
 UTM Machine for checking Foam
Indentation, Hardness & Tensile
Test
 Spectro Photometer Gloss Meter
 DFT Meter
 Gloss Meter
 Flammability Tester
 Salt Spray Cabinet
 Digital Stormer Viscometer
 Anemometer Air Velocity
 Digital Thickness Meter
 Lux Meter
Excel with passion

Metrology & Quality
 CMM Machine- Cimtrix AEH
Germany
 Video Measuring Machine-
AEH Germany
 Surface Roughness Tester-
Carl Zeiss
 Height Gauge-Mitutoyo
 3D Bases Arm Type CMM
AEH Germany
Excel with passion

Design & Development
 All the members in Design are graduate engineers.
 Senior members having experience more than 30 years in
Molding and PU Foam industry
 Custom designed design software available for design
calculations
 3D CAD Stations supported by Software:
 UG NX3
 Magic's 9.45
 Auto CAD
 Art CAM /Dell CAM for CNC Programming
Excel with passion

Program Management
R&D- Design, Development, Testing
& Validation
Engineering-CAD,CAM,CAE
Development –Tooling & Molds
Manufacturing Engineering
Moulding & Assembly
Logistics Management
Excel with passion

Logistic Management
Storage Despatch
Excel with passion

Customers Appreciation
Excel with passion

Training & Development
Induction Training:
 Training is imparted to all internal &
External (contractors, suppliers)
agencies
 Safety training needs are identified
according to work condition
 Workers are trained before deployment
in GURUKUL
 Use of Personal Protective
Equipments (PPES)
 Housekeeping-5S
 Fire fighting system.
 First aid & Medical emergency at
sites
 General safety rules.
Gurukul
Excel with passion

Training & Development
 Behavioral training for Managers and executives
 Goal Setting for Managers & Executives.
 Competency mapping
 Reforms in Operational area through TQM techniques
 Career and succession Planning for Staff
 Empowerment initiative for employees
 Talent Development and Retention initiatives
Excel with passion

CSR Activity & Employee Motivation
 Participate in customer CSR activities (blood donation, Nanhi
Kali, Providing Helps to Adharashrams, AIDS awareness)
 Kaizen Awards
 Awards for Best Kaizen from all Plant , Best Kaizen from Individual
plants , Highest Kaizen Plant & Certificates to all participants.
Excel with passion

ENVIRONMENT
 Tree Plantations are organized jointly Management and
employees.
 ETP at place to reuse the coolant water and Paint shop waste
water for gardening
 Rain Water Harvesting in all our new plants.
 Energy Conservation -Solar Energy for lights, Energy Audits.
 Sewerage Treatment plant.
Excel with passion

Health & Safety
 Regular and periodical check-ups for employees
 First Aid provided at work Places with proper visibility
 Ventilators installed at all plants
 Fire Hydrant and Fire extinguishers System at designated
places.
Excel with passion

 Contact:
Ashok Chandak
Executive Director- Business Development
Ukay Metal Industries Pvt. Ltd.
F-139, MIDC Ambad,
Nasik -422012, Maharashtra, INDIA
Tele fax : +91 253-6695508
Phone: +91 253 6629460
Mobile:+91 9819920011
Email: chandak.ashok@ukayindutries.net
www.ukayindustries.co.in
Excel with passion

Presentation ukay 2014 - ashok 05.2014

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