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Synthetic Fibres and
Plastics
UNIT II: CHEMICALS AND MATERIALS
Natural Fibres
 A fibre is a thin thread of a natural
or artificial substance, especially one that is used to make
cloth or rope.
 Fibres can be classified into 2 main categories: natural
and synthetic.
 Natural fibres are obtained from natural sources such as
animals and plants
Plant Fibres
 Cotton: Cotton fibre is obtained from the cotton plant. It is
one of the traditional fibres used in the textile industry
 Linen: Linen fabric is obtained from the flax plant. The
properties of linen fabric are very much similar to cotton
fabric.
 Jute: It is obtained from the jute plant. On account of its
high strength, it is perfect for use in packaging material.
Animal Fibres
 Silk: Silk is obtained from silk worms. The most popular kind of silk is
obtained from the mulberry silk worm.
 Wool: Wool is commonly obtained from sheep. Wool fabric is soft to
the touch and provides warmth to the weather, due to which it is the
preferred choice for winter apparel.
 Yak fibre: The yak is an animal that is largely found in the
Himalayas in India and Tibet. The hair of the yak is very useful in the
production of warm clothes, mats and sacks.
Synthetic Fibres
 Synthetic fibres are man-made fibres.
 Synthetic fibres are made from different chemicals, hence
each kind of synthetic fibres have their own properties.
 Synthetic fibres are more in length and are long lasting.
 The only limitation in synthetic fibres is that they are poor
absorbents of moisture and they catch fire easily
Synthetic Fibres
• Many items of clothing contain materials such as polyester,
polyamide, terylene, rayon etc.
• The items previously mentioned are all man-made fibres, and
are called synthetic fibres.
Synthetic Fibres
 A synthetic fibre is a chain of small chemical units joined
together.
 Each small unit is called a monomer.
 Large chain formed by many monomers is called a Polymer.
 The process of combining small monomers to form a large
polymer is called Polymerisation.
Rayon
 Rayon is prepared from cellulose.
 Though cellulose is a natural polymer it needs extensive
chemical treatment to form rayon.
 It is also called artificial silk.
 It absorbs moisture and is comfortable to wear.
 It can be easily dyed in vivid colors.
Properties of rayon
Properties
of rayon
easily dyed
and
wooven
into cloth
drapes well
lustrous in
appearance
good
absorbent
of sweat
Uses of
rayon
Mixed with
fibre glass for
making
helmets
Used to make
Jackets and
tracksuits.
Surgical
Dressings.
Reinforcing
nylon tyres
Upholstery for
luxury cars
and officeand
home
furnishings
Curtains
because it
drapes well
Dress material
because it is
soft, silky and
moisture
absorbent
Nylon
 Chemically it is a ‘polyamide’, a polymer. It is the strongest
synthetic plastic material which can be moulded to any shape.
 It is strong and easy to dye.
 Nylon fibres do not absorb water easily.
 It is elastic in nature and hence, highly durable.
Properties
of nylon
toughest elastic
material
high tensile
strength
slightly water
absorbent, dries
quickly
It can be
moulded into
fibres, bristles,
sheets, rods,
tubes and
coatings
resists oil,
grease, moths,
fungus and
other pests
can be made
into palates or
powdered
is lustrous and
easy to wash
Uses of
nylon
Stretchable
wears
seatbelts
upholstery
ropes
reel thread
ThreadSleeping
bags
swimming
wears
raincoats.
, tracksuits
fishing nets
and fishing
lines
Making
sarees
Polyester
 Alcohol and organic acid react together to make
compounds called esters which are polymers
 Polyesters come under the brand names of ‘Terylene’,
‘Dacron’, ‘Terene’ and ‘Polyester’.
Properties
of
polyester
resistant to
pests and
chemicals
dries quickly
easy to wash,
does not
shrink or
stretch
forms a
permanent
crease if
heated and
pressed
tough, light
weight and
elastic
Uses of
polyester
making magnetic
audio and video
cassettes and floppy
disks.
highly suitable for
shirting, suiting,
sarees and
draperies
mixed with fibre
glass for moulding
it into helmets,
protective sheets
and hulls in boats
Acrylic
 Acrylic is often used as a substitute for wool.
 Acrylic fibres are strong and wrinkle-resistant.
 It is easy to wash and dries quickly.
 It is resistant to moths, oils, chemicals and deterioration
on exposure to sunlight.
Properties
of acrylic
Resistant to
moths
Soft with
crimps
resembling
wool
Is durable light
and washable
Strong and
stain resistant
Also available
in sheets
Can be dyed in
different colors
Uses of
acrylic
Acrylic knitting wool
is good for baby
wears because they
are soft, warm and
washable.
Used for making
artificial fur,
blankets, carpets
etc.
A transparent type
of acrylic is used to
cover automobile
lights, lenses
surgical tools etc
Blending Fibres
 Terylene and cotton blend, known as terrycot is used for
making dress materials.
 Terylene and wool blend is known as terrywool is used as a
substitute for costly woollen clothes.
 Polyester and cotton blend is more crease-resistant.
 Acrylic and wool blend trousers are less expensive.
Advantages of Synthetic fibres
 Strong
Synthetic fibres are strong so they can take up heavy things easily.
 Retain their original shape
Synthetic fibres retain their original shape so it's easy to wash and wear.
 Elastic
Can easily be stretched out.
 Soft
Synthetic fibres are generally soft so they are used in clothing materials.
 Colour
Varieties of colours are available as they are manufactured.
 Cost
Clothes made by synthetic fibres are generally cheaper than those made by
natural fibres.
Disadvantages of Synthetic Fibres
 Does not absorb moistures
Synthetic fibres do not absorb sweat, trapping heat in our
body.
 Rough feel
Synthetic fibres may give rough feel, making it unsuitable
for pyjamas, underwear, etc.
 It is dangerous to wear near fire, as they catch fire easily.
 They cannot be easily ironed as they melt very easily.
Plastics
Types of
plastics
Thermosetting
Plastics
thermoplastics
Thermosetting plastics
 Thermoset plastics are hard and rigid. Example is Bakelite
and melamine.
 Thermoset can be moulded to set it in any shape but it cannot
be remoulded.
 It is dark in color, hard and resistant to heat and electricity.
 It is being widely used for the handle of kettles and pans.
 Earlier black telephone sets, electric switches, electric lamp
holders, pins and plugs were made from thermoset plastic.
Examples of theroset plastics
Thermoset handles
A firemans uniform is coated with thermoset plastic to
made it fire resistant
Melamine wares
An electric pin (black)
Thermoplastics
 Thermoplastics are soft and flexible.
 They are not elastic like rubber and steel springs.
 They melt on warming and regain their shape on cooling.
 Thermoplastics can be drawn into fine fibers, moulded to
any desired shape or stretched or spread as sheets.
 Some of the better known thermoplastics are nylon
(polyamide), polyesters, polyethylene, polyvinyl chloride
(PVC), acrylic, polyurethane, polypropylene (PP), poly-
tetra-fluoro-ethylene (PTEE) etc
Thermoplastics examples
Plastic table and chairs
Plastic food containers
Plastic toys
Plastic spoons and forks
Plastic cups
Plastic daily use items
Properties of Plastics
 Resist corrosion
 Resist high temperatures
 Insulate heat and electricity
 Elastic
 Thermoplastics can be recycled
 Not reactive to Chemicals and water
 Water resistant
 soft when hot
Plastics and the environment
 Recycling waste plastic is very important. It may kill
many animals as well as polluting Earth.
 Plastics are not biodegradable.
 Few years ago, scientists have discovered photodegradable
plastics that can be broken down by sunlight, but it takes
very long time to rot.
 Recently, scientists developed biopolymers, biodegradable
polymers. They rot very easily, for example plastics made
from corn starch, dissolves rapidly in water.

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Synthetic fibres and plastics

  • 1. Synthetic Fibres and Plastics UNIT II: CHEMICALS AND MATERIALS
  • 2. Natural Fibres  A fibre is a thin thread of a natural or artificial substance, especially one that is used to make cloth or rope.  Fibres can be classified into 2 main categories: natural and synthetic.  Natural fibres are obtained from natural sources such as animals and plants
  • 3.
  • 4. Plant Fibres  Cotton: Cotton fibre is obtained from the cotton plant. It is one of the traditional fibres used in the textile industry  Linen: Linen fabric is obtained from the flax plant. The properties of linen fabric are very much similar to cotton fabric.  Jute: It is obtained from the jute plant. On account of its high strength, it is perfect for use in packaging material.
  • 5. Animal Fibres  Silk: Silk is obtained from silk worms. The most popular kind of silk is obtained from the mulberry silk worm.  Wool: Wool is commonly obtained from sheep. Wool fabric is soft to the touch and provides warmth to the weather, due to which it is the preferred choice for winter apparel.
  • 6.  Yak fibre: The yak is an animal that is largely found in the Himalayas in India and Tibet. The hair of the yak is very useful in the production of warm clothes, mats and sacks.
  • 7. Synthetic Fibres  Synthetic fibres are man-made fibres.  Synthetic fibres are made from different chemicals, hence each kind of synthetic fibres have their own properties.  Synthetic fibres are more in length and are long lasting.  The only limitation in synthetic fibres is that they are poor absorbents of moisture and they catch fire easily
  • 8. Synthetic Fibres • Many items of clothing contain materials such as polyester, polyamide, terylene, rayon etc. • The items previously mentioned are all man-made fibres, and are called synthetic fibres.
  • 9. Synthetic Fibres  A synthetic fibre is a chain of small chemical units joined together.  Each small unit is called a monomer.  Large chain formed by many monomers is called a Polymer.  The process of combining small monomers to form a large polymer is called Polymerisation.
  • 10. Rayon  Rayon is prepared from cellulose.  Though cellulose is a natural polymer it needs extensive chemical treatment to form rayon.  It is also called artificial silk.  It absorbs moisture and is comfortable to wear.  It can be easily dyed in vivid colors.
  • 11. Properties of rayon Properties of rayon easily dyed and wooven into cloth drapes well lustrous in appearance good absorbent of sweat
  • 12. Uses of rayon Mixed with fibre glass for making helmets Used to make Jackets and tracksuits. Surgical Dressings. Reinforcing nylon tyres Upholstery for luxury cars and officeand home furnishings Curtains because it drapes well Dress material because it is soft, silky and moisture absorbent
  • 13. Nylon  Chemically it is a ‘polyamide’, a polymer. It is the strongest synthetic plastic material which can be moulded to any shape.  It is strong and easy to dye.  Nylon fibres do not absorb water easily.  It is elastic in nature and hence, highly durable.
  • 14. Properties of nylon toughest elastic material high tensile strength slightly water absorbent, dries quickly It can be moulded into fibres, bristles, sheets, rods, tubes and coatings resists oil, grease, moths, fungus and other pests can be made into palates or powdered is lustrous and easy to wash
  • 16. Polyester  Alcohol and organic acid react together to make compounds called esters which are polymers  Polyesters come under the brand names of ‘Terylene’, ‘Dacron’, ‘Terene’ and ‘Polyester’.
  • 17. Properties of polyester resistant to pests and chemicals dries quickly easy to wash, does not shrink or stretch forms a permanent crease if heated and pressed tough, light weight and elastic
  • 18. Uses of polyester making magnetic audio and video cassettes and floppy disks. highly suitable for shirting, suiting, sarees and draperies mixed with fibre glass for moulding it into helmets, protective sheets and hulls in boats
  • 19. Acrylic  Acrylic is often used as a substitute for wool.  Acrylic fibres are strong and wrinkle-resistant.  It is easy to wash and dries quickly.  It is resistant to moths, oils, chemicals and deterioration on exposure to sunlight.
  • 20. Properties of acrylic Resistant to moths Soft with crimps resembling wool Is durable light and washable Strong and stain resistant Also available in sheets Can be dyed in different colors
  • 21. Uses of acrylic Acrylic knitting wool is good for baby wears because they are soft, warm and washable. Used for making artificial fur, blankets, carpets etc. A transparent type of acrylic is used to cover automobile lights, lenses surgical tools etc
  • 22. Blending Fibres  Terylene and cotton blend, known as terrycot is used for making dress materials.  Terylene and wool blend is known as terrywool is used as a substitute for costly woollen clothes.  Polyester and cotton blend is more crease-resistant.  Acrylic and wool blend trousers are less expensive.
  • 23. Advantages of Synthetic fibres  Strong Synthetic fibres are strong so they can take up heavy things easily.  Retain their original shape Synthetic fibres retain their original shape so it's easy to wash and wear.  Elastic Can easily be stretched out.  Soft Synthetic fibres are generally soft so they are used in clothing materials.  Colour Varieties of colours are available as they are manufactured.  Cost Clothes made by synthetic fibres are generally cheaper than those made by natural fibres.
  • 24. Disadvantages of Synthetic Fibres  Does not absorb moistures Synthetic fibres do not absorb sweat, trapping heat in our body.  Rough feel Synthetic fibres may give rough feel, making it unsuitable for pyjamas, underwear, etc.  It is dangerous to wear near fire, as they catch fire easily.  They cannot be easily ironed as they melt very easily.
  • 27. Thermosetting plastics  Thermoset plastics are hard and rigid. Example is Bakelite and melamine.  Thermoset can be moulded to set it in any shape but it cannot be remoulded.  It is dark in color, hard and resistant to heat and electricity.  It is being widely used for the handle of kettles and pans.  Earlier black telephone sets, electric switches, electric lamp holders, pins and plugs were made from thermoset plastic.
  • 28. Examples of theroset plastics Thermoset handles A firemans uniform is coated with thermoset plastic to made it fire resistant Melamine wares An electric pin (black)
  • 29. Thermoplastics  Thermoplastics are soft and flexible.  They are not elastic like rubber and steel springs.  They melt on warming and regain their shape on cooling.  Thermoplastics can be drawn into fine fibers, moulded to any desired shape or stretched or spread as sheets.  Some of the better known thermoplastics are nylon (polyamide), polyesters, polyethylene, polyvinyl chloride (PVC), acrylic, polyurethane, polypropylene (PP), poly- tetra-fluoro-ethylene (PTEE) etc
  • 30. Thermoplastics examples Plastic table and chairs Plastic food containers Plastic toys Plastic spoons and forks Plastic cups Plastic daily use items
  • 31. Properties of Plastics  Resist corrosion  Resist high temperatures  Insulate heat and electricity  Elastic  Thermoplastics can be recycled  Not reactive to Chemicals and water  Water resistant  soft when hot
  • 32. Plastics and the environment  Recycling waste plastic is very important. It may kill many animals as well as polluting Earth.  Plastics are not biodegradable.  Few years ago, scientists have discovered photodegradable plastics that can be broken down by sunlight, but it takes very long time to rot.  Recently, scientists developed biopolymers, biodegradable polymers. They rot very easily, for example plastics made from corn starch, dissolves rapidly in water.