The document proposes establishing a small-scale ice plant in Dhulia, India. It identifies a need for 40-80 tons of ice per day in Dhulia. A SWOT analysis is conducted. The proposal outlines machinery requirements, a manufacturing process using ammonia refrigeration, and distributions to fish sellers, retailers, and ceremonies. It provides a plant layout, estimated costs of 15.7 lakhs, projected annual income of 31.5 lakhs, and return on investment of 5 lakhs. Required clearances from the District Industries Centre are also mentioned.
2. OF
STARTING THE ICE PLANT AS SMALL SCALE
INDUSTRY
PRESENTED BY
-VIJAY K. NARKARNI
-AJINKYA Y. PATIL
-DIPAK D. PATIL
3. PROJECT MODEL
CONSTRAINTS
ICE
INPUT OUTPUT
PLANT
MECHANISM
4. Project concept
The key points to the concept are as follows:-
I. Fulfill the ever growing requirement of ice.
II. For fish preservation in hot climate.
III. To provide ice at reasonable rate.
IV. To make good relation with buyers.
5. Potential studies
We made potential studies and we found that Dhulia
requires 40 ton/day ice .
During the peak time requirement goes up to value of
80 ton/day ice.
Ice is in very much demands in following fields :-
1. Occasions and ceremonies .
2. Fish preservation.
3. Raswanti sellers.
4. Ice cream parlors .
5. Cold storages.
6. SWOT ANALYSIS
STRENGTH-
Need of ice in Dhulia.
WEAKNESS-
Inadequate contacts for selling ice.
Capital.
OPPORTUNITIES-
Hot climate.
Retailers
Fish preservation
Raswanti walas
THREATS-
Competitors.
Melt-able product
7. STRATEGY FOR ACQUIRING
CUSTOMERS
At beginning work as retailer
Provide ice to all buyers at benefit of 3%
Provide maximum customer satisfaction
By doing so make good relation with buyers
Once contact are generated stop supply of ice from
source and start supplying from own plant
9. PLANT LAYOUT
• Air Cooled or Water Cooled
or with Evaporative
Condensers
• Any Environment-compatible
Refrigerant (ammonia
or halocarbons)
• Standard Ice Cans
Square or Rectangular
for 25 kg or 50 kg Blocks
10. Technology &
Manufacturing Process
Due to cost competitiveness and ease of operation
Ammonia base refrigeration system is suggested for ice
plant.
Main components of Ammonia based refrigeration
system, including Blast freezer and Ice plant are:
a) Ammonia compressors
b) Condensers / heat exchangers
c) Ammonia receivers
d) Cooling coils and Evaporators
e) Chilling tanks For Ice plant & preparatory for
freezing plant
12. UTILITIES
50 KVA power and 20 KL water as per day basis will be the basic
requirement for the proposed unit.
MAN POWER REQUIREMENT
The unit would require total 10 persons that will include 1 managers, 2
supervisors, 4 plant operators and 3 semi skilled labourers.
SUGGESTED LOCATION
The suggested location for the ice plant is Dhulia.Due to less competitors and
having opportunity to maximise the profit.
PROJECT TIME LINE
The proposed project will have cumulative implementation period of 12 - 15
months of which 5 to 6 months would entail obtaining the obligatory
clearances from various authorities.
13. Product distribution chart
Sales in %
5 25
25
fish preservation
rasawanti sellers
20 Occasions and ceremony
25 retailers
other
14. PROJECT COST AND FINANCE
SR. NO PROJECT SPECIFICATION COST IN RS.
1) Land and land development 5,00,000/-
2) Building and civil works 2,50,000/-
3) Plant & Machinery 8,00,000/-
Total Fixed Assets 15,50,000/-
4) Margin Money for working capital 20000/-
Estimated Block Capital Cost of Project 15,70,000/-
Means of Finance
5) Promoters contribution 10,00,000/-
6) Term loan 6,00,000/-
Total Means of Finance 16,00,000/-
15. Gross income in one year
No of ice slabs manufacture per day = 35 ( slabs )
Weight of 1 slab = 160 ( kg )
Selling price of 1 slab = 250 ( INR )
Total no of slabs manufactured in 1 month= 1050 (slabs )
Gross income in 1 month = 2,62,500( INR )
-----------------------
Gross income in one year = 31,50,000 (INR)
16. ROI CALCULATION
Sr.No. SPECIFICATIONS COST IN INR
1) Starting Investment 15,70,000/-
RUNNING COST P.A.
2) Workers expenditure 6,60,000/-
3) Electrical expenditure 1,80,000/-
4) Maintenance charges 1,90,000/-
TOTAL RUNNING COST 10,30,000/-
RETURN ON INVESTMENT 31,00,000-
(15,70,000+10,30,0
00)=5,00,000/-
17. Clearances Required
Proposed project will have plant and machinery
investment within INR 16 lacks and hence it will be
covered under SSI unit.
The project will require obtaining provisional and
permanent SSI registration from District Industries
Centre, Jalgaon