This document is an introduction letter from Sanjay Bonny Forge Pvt. Ltd., a manufacturer and supplier of pipe fittings and flanges located in Mumbai, India. The company has been in business since 1989 and manufactures a variety of pipe fittings from various materials, including carbon steel, stainless steel, and alloy steels. They also provide third party inspection services and have detailed specifications and testing procedures for their products.

1. Sanjay Bonny Forge Pvt. Ltd.
Sea Shell Bunglow, 7Bunglow, J. P. Road Andheri ( West ), Mumbai – 400 061, INDIA.
TEL : 00 91 9819723812/10 FAX : 00 91 2226312215. EMAIL : sanjayforge@gmail.com
Dear Sir:
We are very much pleased to Introduce Ourselves as One of the Leading Manufacturer / Supplier &
Exporter of Pipe Fittings & Flanges, Also, Supplying the same to the different Organization in Public
& Private Sectors – Since 1989.
We are the Manufacturer and Trader in Seamless, ERW Pipe Fittings & Forged Fittings like
Elbows, Tees, Cross Tees, Reducers (Concentric / Eccentric), Caps, Bends, Nipples,
Couplings, Flanges Etc. Confirming to the Various International Standards Viz: ASTM, API, DIN,
COST, IS, BS, JISSG Etc. In Carbon Steel, Stainless Steel & Alloy Steel even specified Low / High
Temperature & Copper Nickle. IBR Material Supplied with Form IIIC & Non IBR Material supplied with
our Manufacturing Test Certificate. Coupon / Raw Material Piece are send to the Independent
Laboratories for testing the required elements.
Third Party Inspection (TPI) are Done as per the client approved i.e. RINA STA (ITALY),
GERMANSCHIER LLOYDS, DNV, SGS, BVIS etc.
Manufacturing Process is done on mutual approved Quality Assurance Plan (QAP) and referring
same by TPI for inspection the material, if authorized.
Grades of the material are mentioned below. For finish Product Grades, after the heat treatment,
Please Refer Annexure-II (Product Range).
i) Alloy Steel :- As Per ASTM A335 GR.P1,P11,P12,P22,P5,P9, P91, P92 ETC.
ii) Stainless Steel :- As Per ASTM A312 GR. 304,304L,310,316,316L.321,904 ETC.
iii) Carbon Steel :- As Per ASTM A210 GR. A – 1, 106 r. A, B, C, A53 GR.A, B.
iv) Low Temp. Services:- As Per ASTM A333 & A334 GR.3, 6, 9 ETC.
v) Copper Nickle Services :- As Per CU NI 90/10, 70/30 ETC.
Our detailed Technical Specification & Catalogue is Attached here with for your Clarification &
Confirmation of Our “Product Range”, “Testing Procedure”, Etc.
If you desire to have any further clarification, Please email / fax / call to us. Will be response to you
promptly.
We await for your esteem Enquiry to quote you the most competitive rates and also, assure you our
Best of service with in the time limit Delivery.
Looking forward to a mutual beneficial Association.
Thanking You,
FOR SANJAY BONNY FORGE PVT. LTD.
(SALES DIRECTOR)
Visit Us At : http://www.sanjayforge.com
Factory : Plot A234 Dakivali Village, Bhiwandi Wada Road, Taluka Wada, Dist. Thane.

2. ANNEXURE – I
DETAIL OF COMPANY :-
NAME : SANJAY BONNY FORGE PVT. LTD.
ADDRESS : SEA SHELL BUNGLOW, 7BUNGLOW, OPP. NANA NANI PARK,
J. P. ROAD, ANDHERI ( WEST ), MUMBAI – 400 061. [INDIA].
TELEPHONE : +91 9819723810 / 12.
FAX NO. : +9122 26312215.
EMAIL ID : sanjayforge@gmail.com / info@sanjayforge.com
WORKS : PLOT A234, DAKIVALI VILLAGE, BHIWANDI WADA ROAD,
VILLAGE DAKIAVLI, TALUKA WADA, DIST. THANE.
YEAR OF EST. : 2005 .
TRADE EXPERIENCE : 41 YEARS (MANUFACTURE, STOCKIST & SUPPLIERS).
NATURE OF BUSINESS: MANUFACTURER - ALL KIND OF PIPE FITTINGS & FLANGES
IN CARBON STEEL, ALLOY STEEL & STAINLESS STEEL,
TPI AGENCY : WE ARE OFFERING 3RD PARTY INSPECTION FOR ALL OUR
ITEMS, BY BVIS, SGS, ABS, BHEL, FEDO, BHEL, PDIL, DNV, ETC.
PAN NO. : AAKCS3246H
IEC NUMBER : 0308023013 DATE: 27.06.2008.
ECC NUMBER : AAKCS3246HXM001 RANGE IV.
CENTRAL SALES TAX : 27420674837C.
VAT TIN : 27420674837V.
DUNS NO. : 871903839.
S.S.I. NO. : 27 - 021 - 12 – 07234 – PART II. DATE : 25.09.2014
FACTORY LICENCE : 110131.
SERVICE TAX NO. : AAKCS3246HSD002.
CARTIFICATE INCORP : U 2100 MH 2005 PTC 152700.
ISO CERTIFICATE NO. : C29706 BY JAS - ANZ.
POLLUTION CERT NO : MPCB / 14 / 00151 / 85.
IBR CERTIFICATE NO : SB-5/BSB/2014/31420.
N.S.I.C. NO : NSIC/GP/MUM/2014/32736 VALID FROM 31/10/14 TO 30/10/16.
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3. ANNEXURE – II
PRODUCT RANGE :-
MANUFACTURER OF PIPE FITTINGS & FLANGES IN CARBONSTEEL, STAINLESS STEEL, ALLOY STEEL & CUPRO
NICKLE (90-10 & 70-30).
BUTT WELDED FITTING:
PRODUCT: LR / SR ELBOW 90 & 45 DEG., EQUAL & UNEQUAL TEE, CROSS,
CONCENTRIC &
ECCENTRIC REDUCER, CAP, STUB END, LONG & SHORT U-BEND 180 DEG.,
LR BEND R=2D, R= 2.5D, R=3D, R=4D, R=5D, R = 6D, R=10D.
SIZE: FROM ½” NB TO 24” NB – SEAMLESS.
FROM 8” NB TO 24” NB – SEAM WELDED.
FROM 10” NB TO 72” NB – TWO HALVES.
SCHEDULE: SCH.5 TO SCH.XXS.
DIMENSION: ASME / ANSI B16.9, B16.28
MATERIAL: CARBON STEEL GRADE – A234 WPB, A234 WPB-W, A234 WPC, ETC.
STAINLESS STEEL GRADE – A403 WP 304/L, 304H, 316/L, 316H, 321, ETC.
ALLOY STEEL GRADE – A420 WP1, 5, 9, 11, 22, WPL6 ETC.
COPPER NICKLE GRADE – 90/10, 70/30.
SOCKET WELDED & THREADED FITTINGS:
PRODUCT: ELBOW 90 & 45 DEG., EQUAL & UNEQUAL TEE, CONCENTRIC & ECCENTRIC
REDUCER, CAP, UNION, SOCKET, STUB END, SWAGE NIPPLE, FULL & HALF
COUPLING, WELDOLET, THREADOLET, ELBOWLET, SOCKOLET, CROSS.
SIZE: FROM ¼” NB TO 4” NB.
CLASS: FROM 2000# TO 9000#.
DIMENSION: ASME / ANSI B16.11
MATERIAL: CARBON STEEL GRADE - A105, COPPER NICKLE 90/10, 70/30
STAINLESS STEEL GRADE – A182 F304/L, 304H, 316/L, 316H, 321 ETC.
ALLOY STEEL GRADE – A182 F1, 5, 9, 11, F22, LF2 ETC.
COPPER NICKLE GRADE – 90/10, 70/30.
FORGED FLANGES:
PRODUCT: WELD NECK RAISED FACE / FLAT FACE / RING TYPE JOINT (WNRF / FF /
RTJ), SLIP-ON RAISED FACE / FLAT FACE / RING TYPE JOINT (SORF / FF /
RTJ), BLIND RAISED FACE / FLAT FACE / RING TYPE JOINT (BLRF / FF / RTJ)
& LAP JOINT FLANGES, TONGUE AND GROOVE FLANGES & PLATE FLANGES.
SIZE: FROM ½” NB TO 72” NB.
CLASS: FROM 150# LB TO 2500# LBS, PN6 TO PN 40.
SCHEDULE: FOR WNRF / RTJ FLANGES FROM SCH.20 TO SCH. XXS.
DIMENSION: ASME / ANSI B16.5 / ANSI B16.47 /DIN / JIS.
MATERIAL: CARBON STEEL GRADE - A105, COPPER NICKLE 90/10, 70/30
STAINLESS STEEL GRADE – A182 F304/L, 304H, 316/L, 316H, 321 ETC.
ALLOY STEEL GRADE – A182 F1, 5, 9, 11, F22, LF2 ETC.
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4. ANNEXURE - III
LIST OF MACHINERY :-
HYDRAULIC PRESS FORGING PROCESS :
1) 500 TON CAPACITY : 02 NO.
2) 400 TON CAPACITY : 02 NOS.
3) 300 TON CAPACITY : 03 NO.
4) 150 TON CAPACITY : 02 NOS.
DIESEL/BIO DIESEL/ OIL FIRED FURNACE :
1) 15 FT. x 8 FT. x 8 FT. : 01 NO.
(CAPACITY 4,000 KG. OF HOLLOW PIPE FITTINGS)
2) 5 FT. x 4 FT. x 4 FT. : 1 NO.
(CAPACITY 600 KG. OF SOLID & 400 KG. OF HOLLOW PIPE FITTINGS)
[TEMPERATURE INDICATOR WITH CALIBRATIONCHART]
LATHE MACHINES :
1) 12” CENTER x 5FT. LONG : 22 NOS.
2) 16” CENTER x 8FT. LONG : 02 NOS.
3) 10” CENTER x 16FT. LONG : 02 NOS.
4) 24” CENTER x 16FT. LONG : 01 NOS.
SHAPER MACHINES :
1) 2 FT. x 1 ½ FT. : LENGTH OF 500MM.
HEXSAW MACHINES : 07 NOS.
BAND SAWMACHINE : 05 NO.
WELDING RECTIFIRE
1) 500 AMPS : 04 NOS.
2) ARGON WELDING500 AMPS : 01 NO.
HOT EXTRUSION ELBOWMACHINE : 01 NO.FROM SIZE 6” TO 24”
: 01NO. FROM SIZE ½’ TO 8”
COLD FORMING ELBOWMACHINE : 01NO. FROM SIZE 3” TO 8”
COLD TEE FORMING MACHINE : 01NO. FROM SIZE ½” TO 6”
OTHER MACHINERIES :
VARIOUS TYPES OF WHEEL & HAND GRINDINGMACHINES & RADIAL DRILL
MACHINES.
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5. ANNEXURE - IV
ORGANIZATIONAL FLOW CHART :-
TOTAL NO. OF EMPLOYEE’S :
1. DIRECTOR : 02 NOS.
2. MANAGER LEVEL. : 04 NOS.
3. CLERK, SUPERVISOR & FOREMEN. : 08 NOS.
4. FOREMEN. : 03 NOS.
5. SKILLED WORKER. : 06 NOS.
6. SEMI SKILLED WORKER. : 63 NOS.
7. HELPER. : 12 NOS.
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TECHNICAL & PRODUCTION
DIRECTOR
FINANCIAL / ACCOUNTS &
LEGAL PROBLEMS
DIRECTOR
PURCHASE
DEPARTMENT
SALES &
COMMERICAL
DEPARTMENT WORKSMANAGER
QUALITY
CONTROLLER
1. STAFF
2. STAFF
3. STAFF
4. STAFF
5.
1. STAFF
2. STAFF
1. STAFF
2. STAFF
3. STAFF
4. STAFF
PRODUCTION
FOREMEN
PRODUCTION
FOREMEN
PRODUCTION
FOREMEN
DIE
MAKER
MACHINE
SUPERVISOR
1. LATHE OPERATOR 22 EMPLOYEE
2. HEXSAW CUTTING 03 EMPLOYEE
3. SKILLED WORKER 25 EMPLOYEE
4. WELDER 03 EMPLOYEE
5. GRINDING OPERATOR 04 EMPLOYEE
6. HELPER 12 EMPLOYEE

6. ANNEXURE - V
MATERIAL / MANURACTURING FLOW CHART :-
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RAW MATERIAL INWARD INTERNAL INSPECTION OF
RAW MATERIAL
CUTTING OF RAW MATERIAL
AS PER
REQUIRED SIZES
SORTING VARIOUS LOTS OF
CHECKING THE CUTTING SIZE
FORGING / FORMING
DEPARTMENT
INSPECTION OF ANY SURFACE
DEFECTS &
CHECKING FORGING QUALITY
REPAIR OF MINOR SURFACE
DEFECTS SUCH AS FORGING
MARKS
MAINTAINING OF HEAT RECORDS
INSPECTION OF DIMENSION AS
PER RELEVANT CODES /
STANDARD
FINAL INSPECTION
HEAT TREATMENT
MACHINING
STAMPING & VARNISHING
DESPATCH / STORES

7. ANNEXURE - VI
LIST OF TESTING MACHINES :-
01) HARDNESS TESTING.
02) D.P. TESTING FACILITY.
03) CALIBRATED SET OF VERNIER UPTO 12”.
04) CALIBRATED SET OF SCALES.
05) CALIBRATED GAUGES FOR S/W FITTING & NPTFITTING.
06) 900
& 450
ANGLE PLATEFORM.
ALL THERE ARE IN HOUSE TESTING & INSPECTION FACILITY.
MATERIAL TESTING AT LABORATORIES:
01) CHEMICALANALYSIS
02) PHYSICAL ANALYSIS.
03) MICRO.
04) RADIOGRAPHY.
05) ULTRASONIC.
06) SPECTRA ETC.
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8. ANNEXURE - VII
MANUFACTURING PROCEDURE & QUALITY ASSURANCE PLAN:
Our production / manufacturing procedure, we carried step-wise internal Inspection to assure
perfect Quality of our Products. We have defined our Manufacturing process in Annexure – V
Material / Manufacturing Flow Chart.
01) RAW MATERIAL INWARD:
After receiving the raw material at works following procedures are carried out.
1) Checking the Thickness, Schedule & Size of the Material.
2) Verifying the Manufacture’s identification, marks with Certificates.
3) Sending samples for Laboratory Testing to assure the order specification.
02) CUTTING OF RAW MATERIAL:
Raw material is cut either length wise or weight wise depending on the item to be
manufactured, we check the cut lengths or weight of the cut piece we also ensure that
the any inter mixing of different Quality / Lots of raw material is not done.
03) FORGING DEPARTMENT:
All pipe fitting items to be manufactured involves forging accompanied by heating
fully or partly. This depends on item to be manufactured. Items can be either solid
forging or hollow forging. After forging process we check for any surface defects
developed during the forging process. If there are any die marks grinding is carried
out. For surface material damaged rectification is done by welding as per code
requirements.
04) HEAT TREATMENT:
After forging heat treatment is carried out to regain the correct physical strength.
Procedure for heat treatment depends on the type of forging material i.e. Carbon steel,
Alloy steel or Stainless steel. We assure that the correct procedure is adopted, heating
rate, final temperature, cooling rate, bath temperature in case of solution analyzing.
05) MACHINING:
After heat treatment machining is carried out on lathe machines, after machining the
dimensions such as thickness, outside diameter, inside diameter quality, thickness
variation, length and center distance are checked as per relevant codes.
06) STAMPING & VARNISHING:
Material is stamped with heat no., lot no., specification of material with size pressure
ratings / schedule and then it is varnished and send for dispatch or stores.
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