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Self-healing high
voltage electrical
insulation materials
by Anujith.T
roll no. 12
S7-F
1
CONTENT
❖ INTRODUCTION
❖ SELF-HEALING TYPES
❖ ELECTRICAL TREE
❖ HOW IT WORKS
❖ MICROCAPSULES
❖ TESTING AND RESULTS
❖ ADVANTAGE AND DISADVANTAGE
❖ CONCLUSION
❖ REFERENCES
2
INTRODUCTION
● Self-healing materials have the structurally incorporated
ability to repair damage
● Micro cracking can lead to catastrophic failure of the
composites and shorten the service lifetime.
● To self-heal as a direct response to electrical degradation is
very attractive, especially in challenging environments.
3
WHY SELF-HEALING?
★ Traditional repairs are expensive
★ Sense and respond to damage,restore performance without
affecting inherent properties
★ No human intervention required
★ Provide early means of detection
4
TYPES OF SELF HEALING PROCESS
❖Microcapsule embedment
❖3D-microvascular embedment
❖Electro-hydranamics
5
ELECTRICAL TREE
In electrical engineering, treeing is an electrical pre-breakdown
phenomenon in solid insulation.
fig 1.electrical tree
6
CONTINUED....
❖ Damaging process due to partial discharges and progresses
through the stressed dielectric insulation
❖ It is a common breakdown mechanism and source of
electrical faults in underground power cables.
❖ Initiated at regions with high local electrical fields,
contaminations in the insulation or conducting
irregularities/protrusions or voids
7
CONTINUED….
Local partial discharges will cause chemical degradation and
disintegration of the polymer, thus further extending the tree
channels until final electrical breakdown occurs.
fig 2. microscopic image of an tree(500nm)
8
OCCURENCE
❖ Occur at the interface between insulation and conductor or
within the insulation system.
❖ Bulk or surface defects create excessive electrical stress that
initiates dielectric breakdown in a small region.
❖ Occurs through as additional small electrical breakdown
events (called partial discharges).
9
TREE GROWTH
❏ The insulation system will never be perfect
❏ Cumulative long term degradation of the insulation may
cause inception of electrical trees
❏ A tree or a bush grows depending on the electrical field
strength, frequency and voltage waveform
10
TYPES OF ELECTRICAL TREE
Bow-tie trees
● trees which start to grow from within the dielectric insulation and grow symmetrically outwards
toward the electrodes.
● no free supply of air which will enable continuous support of partial discharges.
● discontinuous growth, which is why the bow-tie trees usually do not grow long enough to fully
bridge the entire insulation between the electrodes, therefore causing no failure in the insulation.
Vented trees
● initiate at an electrode insulation interface and grow towards the opposite electrode.
● Having access to free air is a very important factor for the growth of the vented trees.
● grow continuously until they are long enough to bridge the electrodes, therefore causing failure in the
insulation
11
HOW IT WORKS
➢Microcapsules filled with a monomer (healing
agent) are added to the insulation materials
(epoxy) prior to casting.
➢ When cracks propagate in the material the
microcapsules will rupture, releasing liquid
healing agent into the crack.
12
CONTINUED...
❏ One or more of the branches of the electrical tree
will likely break a capsule filling the electrical
tree with the liquid monomer.
❏ The final step is the polymerization of the
monomer occurs upon contact with a catalyst
also added to the epoxy resin.
13
WORKING...
fig3.a. healing of an electrical tree explained
b.
14
CONTINUED..
● As the tree structure is interconnected, most of
the tree structure is likely to be filled.
● Depends on the partial pressure and viscosity of
the monomer and the surface tension of the
hollow tubes
● Also on the availability of monomer relative to
the dimensions of the hollow tubes
15
CONTINUED
● The filling itself should extinguish critical discharges,
making further growth less likely.
● Upon polymerization, further development of the electrical
tree should halt, or at least be significantly delayed
16
MICROCAPSULES
Constituents which combine to form the MICROCAPSULES
✓ Healing Agent- DICYCLOPENTADIENE(DTP)
✓ Microcapsule Shell- UREA-FORMALDEHYDE(UF)
✓ Chemical Catalyst -BIS(TRICYCLOHEXYLPHOSPHINE)
17
CONTINUED..
POLYMER MATRIX- EPOXY POLYMER
FIBER REINFORCEMENT - CARBON FIBER
fig 4.microscopic image of ruptured microcapsule
18
CAPSULES
fig 5.
microscopic image
of capsule
19
TESTING
TESTING SETUP FOR A EPOXY
POLYMER
1-optical microscope connect-
ed to computer
2-sample specimen
3-voltage source
4- variac
5-current sensing resistor
20
1
2
3
45
RESULT
An optical micrograph taken at 200X magnification reflecting a
range of characteristics for the interaction of electrical trees and
microcapsules as embedded in the epoxy matrix is shown
1. 2.
fig4.Optical micrograph obtained in a sample containing 1.no catalyst 2.catalyst
21
RESULT AND DISCUSSION
● the predominant trend for the present dataset is for the
electrical trees to be attracted by the microcapsules
● The electrical properties of the capsule material (complex
permittivity and conductivity) have not been measured as part
of this study, but will be so in the future.
● electrical trees were repeatedly observed to enter
microcapsules and subsequently seemed to stop growing.
22
ADVANTAGES
● anything that cannot be reached at the moment of
damage can be repaired
● less cost in maintenance
● lifetime of the insulation material is increased
23
DISADVANTAGES
❖ this method self healing is very
expensive
❖ only 70-80% strength was obtained after self-
healing process
24
CONCLUSION
❖ Electrical trees formed by faults/contaminants inside the
insulation material can be stopped/delayed by the introduction
of microcapsules containing a healing agent.
❖ They may be healed before growing to sizes that could
sustain partial discharges and thus the inception of electrical
trees.
25
REFERENCES
[1] B. J. Blaiszik, S. L. B: Kramer, S. C. Olugebefola, J. S. Moore, N. R. Sottos, S. R. White, "Self-Healing
Polymers and Composites," in Annual Review of Materials Research, Vol 40. vol. 40, D. R. Clarke, et al., Eds.,
ed Palo Alto: Annual Reviews, 2010, pp. 179-211.
[2] S. R. White, N. R. Sottos, P. H. Geubelle, J. S. Moore, M. R. Kessler, S. R. Sriram, E. N. Brown, S.
Viswanathan, "Autonomic healing of polymer composites," Nature, vol. 409, pp. 794-797, Feb 2001.
[3] S. Van der Zwaag, Self Healing Materials: an Alternative Approach to 20 centuries of Materials Science.
Dordrecht: Springer, 2007.
[4] L. A. Dissado and J. C. Fothergill, Electrical Degradation and Breakdown in Polymers. London, United
Kingdom: The Institution of Engineering and Technology, 1992.
[5] R. Schurch, "Techniques for Electrical Tree Imaging," IEEE International Conference on Imaging Systems
and Techniques (IST), pp. 409-414, 2012
[6] J. Holton and E. Ildstad, "Electrical tree growth in extruded polypropylene," presented at the 2010
International Conference on Solid Dielectrics, Potsdam, Germany, 2010.
244
26
27
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Self-healing high voltage electrical insulation materials

  • 1. Self-healing high voltage electrical insulation materials by Anujith.T roll no. 12 S7-F 1
  • 2. CONTENT ❖ INTRODUCTION ❖ SELF-HEALING TYPES ❖ ELECTRICAL TREE ❖ HOW IT WORKS ❖ MICROCAPSULES ❖ TESTING AND RESULTS ❖ ADVANTAGE AND DISADVANTAGE ❖ CONCLUSION ❖ REFERENCES 2
  • 3. INTRODUCTION ● Self-healing materials have the structurally incorporated ability to repair damage ● Micro cracking can lead to catastrophic failure of the composites and shorten the service lifetime. ● To self-heal as a direct response to electrical degradation is very attractive, especially in challenging environments. 3
  • 4. WHY SELF-HEALING? ★ Traditional repairs are expensive ★ Sense and respond to damage,restore performance without affecting inherent properties ★ No human intervention required ★ Provide early means of detection 4
  • 5. TYPES OF SELF HEALING PROCESS ❖Microcapsule embedment ❖3D-microvascular embedment ❖Electro-hydranamics 5
  • 6. ELECTRICAL TREE In electrical engineering, treeing is an electrical pre-breakdown phenomenon in solid insulation. fig 1.electrical tree 6
  • 7. CONTINUED.... ❖ Damaging process due to partial discharges and progresses through the stressed dielectric insulation ❖ It is a common breakdown mechanism and source of electrical faults in underground power cables. ❖ Initiated at regions with high local electrical fields, contaminations in the insulation or conducting irregularities/protrusions or voids 7
  • 8. CONTINUED…. Local partial discharges will cause chemical degradation and disintegration of the polymer, thus further extending the tree channels until final electrical breakdown occurs. fig 2. microscopic image of an tree(500nm) 8
  • 9. OCCURENCE ❖ Occur at the interface between insulation and conductor or within the insulation system. ❖ Bulk or surface defects create excessive electrical stress that initiates dielectric breakdown in a small region. ❖ Occurs through as additional small electrical breakdown events (called partial discharges). 9
  • 10. TREE GROWTH ❏ The insulation system will never be perfect ❏ Cumulative long term degradation of the insulation may cause inception of electrical trees ❏ A tree or a bush grows depending on the electrical field strength, frequency and voltage waveform 10
  • 11. TYPES OF ELECTRICAL TREE Bow-tie trees ● trees which start to grow from within the dielectric insulation and grow symmetrically outwards toward the electrodes. ● no free supply of air which will enable continuous support of partial discharges. ● discontinuous growth, which is why the bow-tie trees usually do not grow long enough to fully bridge the entire insulation between the electrodes, therefore causing no failure in the insulation. Vented trees ● initiate at an electrode insulation interface and grow towards the opposite electrode. ● Having access to free air is a very important factor for the growth of the vented trees. ● grow continuously until they are long enough to bridge the electrodes, therefore causing failure in the insulation 11
  • 12. HOW IT WORKS ➢Microcapsules filled with a monomer (healing agent) are added to the insulation materials (epoxy) prior to casting. ➢ When cracks propagate in the material the microcapsules will rupture, releasing liquid healing agent into the crack. 12
  • 13. CONTINUED... ❏ One or more of the branches of the electrical tree will likely break a capsule filling the electrical tree with the liquid monomer. ❏ The final step is the polymerization of the monomer occurs upon contact with a catalyst also added to the epoxy resin. 13
  • 14. WORKING... fig3.a. healing of an electrical tree explained b. 14
  • 15. CONTINUED.. ● As the tree structure is interconnected, most of the tree structure is likely to be filled. ● Depends on the partial pressure and viscosity of the monomer and the surface tension of the hollow tubes ● Also on the availability of monomer relative to the dimensions of the hollow tubes 15
  • 16. CONTINUED ● The filling itself should extinguish critical discharges, making further growth less likely. ● Upon polymerization, further development of the electrical tree should halt, or at least be significantly delayed 16
  • 17. MICROCAPSULES Constituents which combine to form the MICROCAPSULES ✓ Healing Agent- DICYCLOPENTADIENE(DTP) ✓ Microcapsule Shell- UREA-FORMALDEHYDE(UF) ✓ Chemical Catalyst -BIS(TRICYCLOHEXYLPHOSPHINE) 17
  • 18. CONTINUED.. POLYMER MATRIX- EPOXY POLYMER FIBER REINFORCEMENT - CARBON FIBER fig 4.microscopic image of ruptured microcapsule 18
  • 20. TESTING TESTING SETUP FOR A EPOXY POLYMER 1-optical microscope connect- ed to computer 2-sample specimen 3-voltage source 4- variac 5-current sensing resistor 20 1 2 3 45
  • 21. RESULT An optical micrograph taken at 200X magnification reflecting a range of characteristics for the interaction of electrical trees and microcapsules as embedded in the epoxy matrix is shown 1. 2. fig4.Optical micrograph obtained in a sample containing 1.no catalyst 2.catalyst 21
  • 22. RESULT AND DISCUSSION ● the predominant trend for the present dataset is for the electrical trees to be attracted by the microcapsules ● The electrical properties of the capsule material (complex permittivity and conductivity) have not been measured as part of this study, but will be so in the future. ● electrical trees were repeatedly observed to enter microcapsules and subsequently seemed to stop growing. 22
  • 23. ADVANTAGES ● anything that cannot be reached at the moment of damage can be repaired ● less cost in maintenance ● lifetime of the insulation material is increased 23
  • 24. DISADVANTAGES ❖ this method self healing is very expensive ❖ only 70-80% strength was obtained after self- healing process 24
  • 25. CONCLUSION ❖ Electrical trees formed by faults/contaminants inside the insulation material can be stopped/delayed by the introduction of microcapsules containing a healing agent. ❖ They may be healed before growing to sizes that could sustain partial discharges and thus the inception of electrical trees. 25
  • 26. REFERENCES [1] B. J. Blaiszik, S. L. B: Kramer, S. C. Olugebefola, J. S. Moore, N. R. Sottos, S. R. White, "Self-Healing Polymers and Composites," in Annual Review of Materials Research, Vol 40. vol. 40, D. R. Clarke, et al., Eds., ed Palo Alto: Annual Reviews, 2010, pp. 179-211. [2] S. R. White, N. R. Sottos, P. H. Geubelle, J. S. Moore, M. R. Kessler, S. R. Sriram, E. N. Brown, S. Viswanathan, "Autonomic healing of polymer composites," Nature, vol. 409, pp. 794-797, Feb 2001. [3] S. Van der Zwaag, Self Healing Materials: an Alternative Approach to 20 centuries of Materials Science. Dordrecht: Springer, 2007. [4] L. A. Dissado and J. C. Fothergill, Electrical Degradation and Breakdown in Polymers. London, United Kingdom: The Institution of Engineering and Technology, 1992. [5] R. Schurch, "Techniques for Electrical Tree Imaging," IEEE International Conference on Imaging Systems and Techniques (IST), pp. 409-414, 2012 [6] J. Holton and E. Ildstad, "Electrical tree growth in extruded polypropylene," presented at the 2010 International Conference on Solid Dielectrics, Potsdam, Germany, 2010. 244 26
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