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Instrumentation: Test and
Measurement Methods and Solutions
Reference Designs and System Applications
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2
Today’s Agenda
Understand challenges of precision data acquisition in sensing
applications
 Complex impedance measurements over a wide range (CN0217)
 Tilt measurements over full 360° range using dual axis low-g iMEMS®
accelerometers (CN0189)
 Weigh scale signal conditioning and digitization of low level signals with high
noise-free code resolution (CN0216, CN0102)
Applications selected to illustrate important design principles
applicable to a variety of precision sensor conditioning circuits
including MEMS
See tested and verified Circuits from the Lab® signal chain solutions
chosen to illustrate design principles
 Low cost evaluation hardware and software available
 Complete documentation packages:
 Schematics, BOM, layout, Gerber files, assemblies
3
Circuits from the Lab
 Circuits from the Lab reference circuits are engineered and
tested for quick and easy system integration to help solve today’s
analog, mixed-signal, and RF design challenges.
4
 Evaluation board hardware
Design files and software
 Windows evaluation software
 Schematic
 Bill of material
 PADs layout
 Gerber files
 Assembly drawing
 Product device drivers
System Demonstration Platform (SDP-B, SDP-S)
 The SDP (System Demonstration Platform) boards provide intelligent USB
communications between many Analog Devices evaluation boards and
Circuits from the Lab boards and PCs running the evaluation software
5
USB USB
EVALUATION
BOARD
SDP-B
SDP-S
EVALUATION
BOARD
POWER POWER
 SDP-S (USB to serial engine based)
 One 120-pin small footprint connector
 Supported peripherals:
 I2C
 SPI
 GPIO
 SDP-B (ADSP-BF527 Blackfin® based)
 Two 120-pin small footprint connectors
 Supported peripherals:
 I2C
 SPI
 SPORT
 Asynchronous parallel port
 PPI (parallel pixel interface)
 Timers
Impedance Measurement Applications
Consumer and biomedical markets
 High end biomedical equipment
 Resistivity/conductivity of biomedical tissues
 Medical sample analysis
 Consumer
 Medical sample analysis (e.g., glucose)
Industrial and instrumentation markets
 Electro impedance spectrometry
 Corrosion analysis
 Liquid condition analysis
 Sensor interface (sensor impedance changes with some external event)
6
Impedance Measurement Devices
Impedance measurement is a
difficult signal processing task
Need to measure complex
impedances, not just R, L, or C
Impedance conversion
 …is becoming more important in many
sensor/diagnostic related applications
 …is traditionally accomplished using
discrete solutions
 …usually requires a high level of
analog design skill to extract frequency
responses of the unknown impedance
7
Impedance Measurement Challenge
Problem:
 How to analyze a complex
impedance
 How to control ADC sampling
frequency with respect to DDS
output frequency (windowing
vs. coherent sampling)?
 How to manage component
selection?
 Must develop software to
control DDS
 Software required for FFT
 How to calculate error budget?
 What about temperature effects?
 Usually ends up consuming greater
board area and cost?
8
Excitation/Stimulus
Frequency Response
Analysis
Integrated
Single-Chip
SolutionAD5933
DDS Filter Buffer
ADC
VDD/2
DAC
Z(ω)
SCL
SDA
DVDDAVDDMCLK
AGND DGND
ROUT VOUT
AD5933
RFB
VIN
05324-001
1024-POINT DFT
I2C
INTERFACE
IMAGINARY
REGISTER
REAL
REGISTER
OSCILLATOR
DDS
CORE
(27 BITS)
TEMPERATURE
SENSOR
ADC
(12 BITS)
LPF
GAIN
AD5933/AD5934 Impedance Converter
 1 kΩ to 10 MΩ impedance range
 12-bit impedance resolution
 100 kHz maximum excitation frequency
 Adjustable voltage excitation
 User programmable frequency sweep
 Single frequency capability
 1 MSPS SAR ADC (AD5933)
 DFT carried out at each frequency point
 Manual calibration routine
 Single-chip solution with internal DSP
 Output at each frequency is real and imaginary
data word
 Simple off-chip processing required to calculate
magnitude and phase
9
I2C
INTERFACE
TO µC
OR PC
UNKNOWN
IMPEDANCE
EXCITATION
FREQUENCY
REAL AND IMAGINARY
COMPONENT
REGISTERS
DDS
ADJUSTABLE
VOLTAGE
EXITATION
CURRENT TO
VOLTAGE
CONVERTER
CN0217: High Accuracy Impedance
Measurements Using 12-Bit Impedance Converters
Circuit features
 Wide impedance range
 12-bit accuracy
 Analog front end (AFE) for
impedance measurements less
than 1 kΩ
Circuit benefits
 Self contained DDS excitation
 DSP for calculating DFT
 Complex impedance
measurements
10
Target Applications Key Parts Used Interface/Connectivity
Medical
Consumer
Industrial
AD5933
AD8606
I2C (AD5933)
USB (EVAL-AD5933EBZ)
50kΩ
50kΩ
50kΩ
50kΩ
RFB
20kΩ
20kΩ
47nF
ZUNKNOWN
VDD
VDD
VDD
+
+
−
−
A1
A2
A1, A2 ARE
½ AD8606
1.48V
1.98V p-p
VDD/2
1.98V p-p
VDD/2
DAC
SCL
SDA
DVDDAVDDMCLK
AGND DGND
ROUT
VOUT
AD5933/AD5934
RFB
VIN
1024-POINT DFT
I2C
INTERFACE
IMAGINARY
REGISTER
REAL
REGISTER
OSCILLATOR
DDS
CORE
(27 BITS)
TEMPERATURE
SENSOR
TRANSMIT SIDE
OUTPUT AMPLIFIER
ADC
(12 BITS)
LPF
GAIN
VDD VDD
09915-001
I-V
CN0217 External AFE Signal Conditioning
 External analog front end (AFE) allows impedance
measurements below 1 kΩ
 The solution is based on the AD8605/AD8606 op amp
 Excitation stage: low Output Z (<1 Ω) up to 100 kHz
 Receive stage: low bias current (<1 pA)
11
VDD = 3.3V
High Accuracy Performance from the
AD5933/AD5934 with External AFE
12
30 35 40
FREQUENCY (kHz)
45 50
8160
8180
8200
8220
8240
8260
8280
IMPEDANCEMAGNITUDE(Ω)
R3
IDEAL
09915-008
35
30
25
20
15
10
5
0
29.95 30.00 30.05 30.10 30.15 30.20
10.3Ω
30Ω
1µF
30.25
FREQUENCY (kHz)
MAGNITUDE(Ω)
09915-003
Magnitude Results For ZC = 10 kΩ||10 nF, RCAL = 1 kΩ
Magnitude Results For Low Impedance ZC = 8.21 kΩ, RCAL = 99.85 kΩ
ZC = 217.25 kΩ, RCAL = 99.85 kΩ
One calibration
using 99.85 kΩ
resistor
covers
wide range
Allows low
value
impedance
measurements
Tracks R||C
across frequency
30 35 40
FREQUENCY (kHz)
45 50
IMPEDANCEMAGNITUDE(kΩ)
R4
09915-009
213.5
214.0
214.5
21.50
215.5
216.0
216.5
217.0
217.5
218.0
218.5
IDEAL
500
0
1000
1500
2000
2500
3000
3500
4000
4 24 44 64 84 104
IMPEDANCEMAGNITUDE(Ω)
FREQUENCY (kHz)
IDEAL
MEASURED
09915-011
Low RON SPDT CMOS Switch Used to Switch
Between RCAL and Unknown Z
13
Use low RON CMOS
switch for switching
from unknown impedance
to calibration resistor
RON = 0.5Ω
CN0217 Evaluation Board, EVAL-CN0217-EB1Z
14
 Complete design files
 Schematic
 Bill of material
 PADs layout
 Gerber files
 Assembly drawing
PC
Unknown Z
USB
AD5933 Web Based Demonstration Tool
Web tool demo:
 Enter different
impedance types
 Generate frequency
sweep
 Examine impedance
plot
15
AD5933 Used with AFE for Measuring Ground-
Referenced Impedance in Blood-Coagulation
Measurement System
16
Ground-referenced
Unknown Z
Blood Clotting Factor Measurements
17
Liquid Quality Impedance Measurement
18
CONDUCTANCE
LIQUID
MEASUREMENT
SWITCHES
AFE
AD5933/
AD5934
CONTROLLER
CALIBRATION
IMPEDANCE
UNKNOWN
IMPEDANCE
Precision Tilt Measurements
 Fundamentals of iMEMS (micro electro mechanical systems)
accelerometers
 Single axis tilt measurements
 Dual axis tilt measurements for better accuracy (CN0189)
 Signal conditioning
19
Why Use Accelerometers to Measure Tilt?
 Pendulums/potentiometers wear out
 Accuracy and bandwidth is limited
 Reliability is lower
 Takes up a large area
 Out of plane sensitivity/mechanical interference
 MEMS accelerometers are the latest proven technology
for electronically measuring tilt
 Good accuracy and bandwidth
 Small board area
 Low power
 High reliability
 Minimal out of plane sensitivity
20
Applications of iMEMS Accelerometers
Tilt or inclination
 Car alarms
 Patient monitors
Inertial forces
 Laptop computer disc drive protection
 Airbag crash sensors
 Car navigation systems
 Elevator controls
Shock or vibration
 Machine monitoring
 Control of shaker tables
 Data loggers to determine events/damage
ADI accelerometer full-scale g-range: ±2g to ±100g
ADI accelerometer frequency range: DC to 1 kHz
21
Tilt Measurements Using Low g Accelerometers
Need accuracy over full 360° arc
Output error less than 0.5°
Single-supply operation
Low power
CN0189 illustrates the signal chain solution
 Accelerometer signal conditioning
 Easy to use SAR ADC
 Low power, single supply
 Hardware, software, and design files available
22
ADXL-Family Micromachined iMEMS
Accelerometers (Top View of IC)
23
FIXED
OUTER
PLATES
CS1 CS1 < CS2= CS2
DENOTES ANCHOR
BEAM
TETHER
CS1 CS2
CENTER
PLATE
AT REST APPLIED ACCELERATION
ADXL-Family iMEMS Accelerometers
Internal Signal Conditioning
24
OSCILLATOR A1
SYNCHRONOUS
DEMODULATOR
BEAM
PLATE
PLATE
CS1
CS2
SYNC
0°
180°
A2
VOUT
CS2 > CS1
APPLIEDACCELERATION
Using a Single Axis Accelerometer to
Measure Tilt
25
X
0°
+90°
q
1g
Acceleration
X
–90°
–1g
0°
+1g
+90°
Acceleration = 1g × sin q
q0g
–90°
 Highest sensitivity between
−45 and +45
 Ambiguous beyond 90
Single Axis vs. Dual Axis Acceleration
Measurements
26
Output Acceleration vs. Angle of Inclination Output Acceleration vs. Angle of Inclination
Single Axis Dual Axis
 Sensitivity equal over entire 360° range
 Removes ambiguity beyond ±90°
X-Axis
Y-Axis
ADXL203 Dual Axis Accelerometer
27
 1 mg resolution for BW = 60 Hz
 700 µA current @ 5 V
CN0189: Tilt Measurement Using a Dual Axis
Accelerometer
28
Circuit features
 Dual axis tilt measurement
 0.5° accuracy over 360° arc
Circuit benefits
 Single supply
 Low power
 Conditioning circuits for ADXL203
outputs
Target Applications Key Parts Used Interface/Connectivity
Medical
Consumer
Industrial
ADXL203
AD8608
AD7887
SPI (AD7887)
SDP-S (EVAL-CN0189-SDPZ)
USB (EVAL-SDP-CS1Z)
CN0189 Dual Axis Tilt Measurement Circuit
29
AD7887 ADC
■ 12-bit, 125 kSPS SAR
■ 850 µA current @ 5 V
 AD8608 Quad Op Amp
■ 65 µV input offset voltage
■ 1 pA input bias current
■ 4 mA quiescent current
0.5 Hz BW
Output Error for arcsin(X), arccos(Y), and
arctan(X/Y) Calculations
30
OUTPUT = arcsin(X)
OUTPUT = arccos(Y)
OUTPUT = arctan(X/Y)
Error increases at ±90°
Error increases at 0°
Uniform error distribution
Tilt Measurement Using Dual Axis
Accelerometer (CN0189 Block Diagram)
31
ADXL203
DUAL AXIS
ACCELEROMETER
AD8608
QUAD OP AMP
SIGNAL
CONDITIONING
AD7887
2-CHANNEL
12-BIT, 125kSPS
SAR ADC
SYSTEM
DEMONSTRATION
PLATFORM
(SDP)
EVAL-SDP-CB1Z
PC
USB
X
Y
X
Y
CN0189 EVALUATION BOARD (EVAL-CN0189-SDPZ)
CN0189 Dual Axis Tilt Measurement Hardware
and Demonstration Software
32
SDP-S BOARD
POWER CONNECTOR
SOFTWARE OUTPUT DISPLAYEVAL-CN0189-SDPZ
 Complete design files
■ Schematic
■ Bill of Material
■ PADs layout
■ Gerber files
■ Assembly drawing
Precision Load Cell (Weigh Scales)
 Wheatstone bridge solutions
 Low level signal conditioning issues
 High common-mode voltage with respect to signal voltage
 Weigh scale system requirements
 Understanding noise-free code resolution
 ΣΔ ADC vs. SAR ADC
 High performance instrumentation amp solution (CN0216)
 High resolution ΣΔ integrated solution (CN0102)
33
Resistance-Based Sensor Examples
34
Strain gages 120 Ω, 350 Ω, 3500 Ω
Weigh scale load cells 350 Ω to 3500 Ω
Pressure sensors 350 Ω to 3500 Ω
Relative humidity 100 kΩ to 10 MΩ
Resistance temperature devices (RTDs) 100 Ω, 1000 Ω
Thermistors 100 Ω to 10 MΩ
VO
R4
R1
R3
R2
VB
VO
R
R R
VB
R
R R
VB



1
1 4
2
2 3








 






R
R
R
R
R
R
R
R
VB
1
4
2
3
1
1
4
1
2
3
AT BALANCE,
VO IF
R
R
R
R
 0
1
4
2
3
+ -
Wheatstone Bridge for Precision Resistance
Measurements
35
Output Voltage and Linearity Error for Constant
Voltage Drive Bridges
36
R R
R R+DR
R+DR
R+DR R+DR R+DR
R−DR R+DR R−DRR R
R R−DR
VB VB VB VB
VO
VO VO
VO
(A) Single-Element
Varying
(B) Two-Element
Varying (1)
(C) Two-Element
Varying (2)
(D) All-Element
Varying
Linearity
Error:
VO:
0.5%/% 0.5%/% 0 0
VB
4
DR
DR
2
R +
VB
2
DR
DR
2
R +
VB
2
DR
R
VB
DR
R
R
R R
R R+DR
R+DR
R+DR R+DR R+DR
R−DR R+DR R−DRR R
R RDR
VO
VO VO
VO
IB IB IB IB
VO:
Linearity
Error:
0.25%/% 0 0 0
IBR
4
DR
DR
4
R +
IB
2
DR IB DRIB
2
DR
(A) Single-Element
Varying
(B) Two-Element
Varying (1)
(C) Two-Element
Varying (2)
(D) All-Element
Varying
R
Output Voltage and Linearity Error for Constant
Current Drive Bridges
37
Kelvin (4-Wire) Sensing Minimizes Errors
Due to Lead Resistance for Voltage Excitation
38
6-LEAD
BRIDGE
RLEAD
RLEAD
+SENSE
– SENSE
+FORCE
– FORCE
+
+
+VB
–
–
VO
4-LEAD
BRIDGE
RLEAD
+
–RLEAD
RSENSE
VREF
VO
I
I
I
I =
VREF
RSENSE
Constant Current Excitation also
Minimizes Wiring Resistance Errors
39
ADC
Architectures, Applications, Resolution, Sampli
ng Rates
40
10 100 1k 10k 100k 1M 10M 100M 1G
8
10
12
14
16
18
20
22
24
S-D
SAR
PIPELINE
INDUSTRIAL
MEASUREMENT
DATA ACQUISITION
HIGH SPEED
INSTRUMENTATION,
VIDEO, IF SAMPLING,
SOFTWARE RADIO
SAMPLING RATE (Hz)
APPROXIMATE
STATE-OF-THE-ART
(2013)
RESOLUTION
SAR vs. Sigma-Delta Comparison
41
Successive approximation
(SAR)
 Fast settling, ideal for multiplexing
 Data available immediately after
conversion (no "pipeline" delay)
 Easy to use (minimal programming)
 Requires external in-amp
 Has 1/f noise (need lots of
external filtering)
 Analog filter can be difficult
Sigma-Delta
 Digital filter limits settling
 More difficult to use (some
programming required)
 Some have internal PGA
 Some have chopping (removes
1/f noise)
 Internal digital filter (removes
power line noise)
 Oversampling relaxes requirement
on analog filter
Sigma-Delta Concepts: Oversampling, Digital
Filtering, Noise Shaping, and Decimation
42
fs
2
fs
Kfs
2
Kfs
Kfs
Kfs
2
fs
2
fs
2
DIGITAL FILTER
REMOVED NOISE
REMOVED NOISE
QUANTIZATION
NOISE = q / 12
q = 1 LSBADC
ADC
DIGITAL
FILTER
SD
MOD
DIGITAL
FILTER
fs
Kfs
Kfs
DEC
fs
NYQUIST
OPERATION
OVERSAMPLING
+ DIGITAL FILTER
+ DECIMATION
OVERSAMPLING
+ NOISE SHAPING
+ DIGITAL FILTER
+ DECIMATION
A
B
C
DEC
fs
First-Order Sigma-Delta ADC
43
  +
_
+VREF
–VREF
DIGITAL
FILTER
AND
DECIMATOR
+
_
CLOCK
Kfs
VIN
N-BITS
fs
fs
A
B
1-BIT DATA
STREAM1-BIT
DAC
LATCHED
COMPARATOR
(1-BIT ADC)
1-BIT,
Kfs
Ʃ-∆ MODULATOR
INTEGRATOR
Sigma-Delta ADC Architecture Benefits
High resolution
 24 bits, no missing codes
 22 bits, effective resolution (RMS)
 19 bits, noise-free code resolution (peak-to-peak)
 On-chip PGAs
High accuracy
 INL 2 ppm of full-scale ~ 1 LSB in 19 bits
 Gain drift 0.5ppm/°C
More digital, less analog
 Programmable balance between speed  resolution
Oversampling and digital filtering
 50 Hz/60 Hz rejection
 High oversampling rate simplifies antialiasing filter
Wide dynamic range
Low cost
44
Typical Applications of High Resolution
Sigma-Delta ADCs
Process control
 4 mA to 20 mA
Sensors
 Weigh scale
 Pressure
 Temperature
Instrumentation
 Gas monitoring
 Portable instrumentation
 Medical instrumentation
45
WEIGH SCALE
Precision Weigh Scales-Industrial and
High Precision Commercial
46
Laboratory scales
Process control
 Hopper scales
 Conveyor scales
Stock control
 Counting scales
Retail scales
Weigh Scale Product Definition
47
Capacity 2 kg
Sensitivity 0.1 g
Other features
 Accuracy 0.1 %
 Linearity ±0.1 g
 Temperature drift (±20 ppm at
10°C ~ 30°C)
 Data rate 5 Hz to 10 Hz
 Power (120 V AC)
 Dimensions (7.5” × 8.6” × 2.6”)
 Qualification (“legal for trade”)
Characteristics of Tedea Huntleigh
505H-0002-F070 Load Cell
48
Full load 2 kg
Sensitivity 2 mV/V
Excitation 5 V
Other features
 Impedance 350 W
 Total error 0.025%
 Hysteresis 0.025%
 Repeatability 0.01
 Temperature drifts 10 ppm/°C
 Overload 150%
Four strain
gages
Characteristics of Tedea Huntleigh
505H-0002-F070 Load Cell
49
 Full load 2 kg
 Sensitivity 2 mV/V
 Excitation 5 V
 VFS = VEXC × Sensitivity
 VFS = 5 V × 2 mV/V = 10 mV
 VCM = 2.5 V
 Full-scale voltage 10 mV
 Proportional to excitation
 “Ratiometric”
Input-Referred Noise of ADC Determines the
"Noise-Free Code Resolution"
50
n n+1 n+2 n+3 n+4n–1n–2n–3n–4
NUMBER OF
OCCURANCES
RMS NOISE
P-P INPUT NOISE
 6.6 × RMS NOISE
OUTPUT CODE
“GROUNDED INPUT
HISTOGRAM"
Performance Requirement – Resolution
51
Required: 0.1 g in 2 kg
 # Noise free counts = full-scale/p-p noise in g
 # Noise free counts = 2000 g/0.1 g = 20,000
 20,000 counts
 VFS = 10 mV at 5 V excitation
 V P-P NOISE < VFS/# counts
 VP-P NOISE < 10 mV/20,000 = 0.0005 mV
 0.5 µV p-p noise
 VRMS NOISE  VP-P NOISE/6.6
 VRMS NOISE  0.5 µV/6.6 = 0.075 µV
 75 nV RMS noise
 Noise-free bits = log2( VFS/VP-P NOISE)
 Noise-free bits = log10(VFS/VP-P NOISE) / log10(2)
 Noise-free bits = log10(10 mV/0.0005 mV)/0.3
 Noise-free bits = 14.3 (minimum)
 14.3 bits p-p in 10 mV range:
 Bits RMS = log10( VFS/VRMS NOISE)/log10(2)
 Bits RMS = log10( 10 mV/0.000075)/0.3
 17.0 bits RMS in 10 mV range
Definition of "Noise-Free" Code Resolution and
"Effective" Resolution
52
Effective
Resolution
= log2
Full-Scale Range
RMS Noise Bits
Noise-Free
Code Resolution
= log2
Full-Scale Range
P-P Noise
Bits
P-P Noise = 6.6 × RMS Noise
Noise-Free
Code Resolution
= log2
Full-Scale Range
6.6 × RMS Noise
Bits
= Effective Resolution – 2.72 Bits
log2 (x) =
log10 (x)
log10 (2)
=
log10 (x)
0.301
Terminology for Resolution Based on Peak-to-
Peak and RMS Noise
Peak-to-peak noise:
 Noise-free code resolution
 Noise-free bits
 Flicker-free bits
 Peak-to-peak resolution
RMS noise:
 Effective resolution
 RMS resolution
 The term "Effective Number of Bits" (ENOB) applies to high
speed ADCs with sine wave inputs:
ENOB = log2 (RMS value of FS sine wave/RMS noise)
This should not be confused with "Effective Resolution"
53
Options for Conditioning Load Cell Outputs
54
+
−
+
−
+
−
+
−
+
−
A:
EXTERNAL IN-AMP
B:
DIFFERENTIAL INPUT ADC
EXTERNAL IN-AMP
(SEE CN0216)
C:
DIFFERENTIAL INPUT ADC
INTERNAL IN-AMP OR PGA
(SEE CN0102)
ADC
SAR or Σ-Δ
RG
RG
VCM
LOAD
CELL
LOAD
CELL
LOAD
CELL
IN-AMP
FUNNEL
AMP (AD8475)
10mV
FS
10mV
FS
10mV
FS
ADC
SAR or Σ-Δ
ADC
SAR or Σ-Δ
ADC
Σ-Δ
PGA
~12
NOISE-FREE BITS
FOR 10mV FS
~12
NOISE-FREE BITS
FOR 10mV FS
15
NOISE-FREE BITS
FOR 10mV FS
16
NOISE-FREE BITS
FOR 10mV FS
SEE CN0251)
LOW NOISE
OP AMPS
CN0216: Load Cell Signal Conditioning with
Differential Input ADC and External In-Amp
Circuit features
 Gain of 375 low noise in-amp
 15.3 noise-free bits of resolution
Circuit benefits
 Precision load cell conditioning
 Zero-drift in-amp
 Single +5 V operation
Inputs
 10 mV full-scale
55
Target Applications Key Parts Used Interface/Connectivity
Load cell
Weigh scales
AD7791
ADA4528-1
ADP3301
SPI (AD7791)
SDP (EVAL-CN0216-SDPZ)
USB (EVAL-SDP-CB1Z)
CN0216: Load Cell Conditioning with
Differential Input ADC and External In-Amp
56
G = 375
FS = 10mV
FS = 3.75V
INPUT RANGE = 10V p-p
1 LSB = 10V/224 = 0.596µV
24-BIT
Σ-Δ ADC
BW = 4.3Hz DIFF BW = 8Hz
CM BW = 160Hz
CN0216 Noise Performance
57
 Data rate = 9.5 Hz
 VP-P NOISE = 159 counts × 0.596 µV = 94.8 µV
 VFS = 3.75 V
 Noise-free counts = VFS / VP-P NOISE
= 3.75 V/94.8 µV
= 39,557
 Noise-free bits = log2(39,557)
= 15.3 bits
CN0216 Evaluation Board and Software
58
Complete design files
 Schematic
 Bill of material
 PADs layout
 Gerber files
 Assembly drawing
AD7190, 24-Bit Sigma-Delta ADC: Weigh Scale
with Ratiometric Processing
59
IN+
IN-
OUT- OUT+
+5V
2mV/V
SENSITIVITY
Load cell:
■ 2 mV/V typically => with +5 V excitation, full-scale signal from load cell = 10 mV.
AD7190
■ With VREF = 5 V, gain = 128, full-scale signal = ±40 mV (80 mV p-p).
■ 12.5% of range used by load cell signal (10 mV ÷ 80 mV = 0.125).
■ The load cell has an offset (~50%) and full-scale error (~±20%). The wider range
available from the AD7190 prevents the offset and full-scale error from overloading
the AD7190.
■ Ratiometric operation eliminates need for external voltage reference.
AD7190 Sigma-Delta System On-Chip Features
Analog input buffer options
 Drives Σ-Δ modulator, reduces dynamic input current
Differential AIN, REFIN
 Ratiometric configuration eliminates need for accurate
reference
Multiplexer
PGA
Calibrations
 Self calibration, system calibration, auto calibration
Chopping options
 No offset and offset drifts
 Minimizes effects of parasitic thermocouples
60
CN0102: Precision Weigh Scale System
Circuit features
 Integrated solution with PGA
 16.8 noise-free bits
Circuit benefits
 Single supply
 Optimized for weigh scales
Inputs
 10 mV full-scale
61
Target Applications Key Parts Used Interface/Connectivity
Weigh scales
Load cells
AD7190
ADP3303
SPI (AD7190)
USB (EVAL-AD7190EBZ)
EVAL-AD7190EBZ
CN0102 Precision Weigh Scale System
62
AD7190 Sinc4 Filter Response, 50 Hz Output
Data Rate
63
AD7190 Noise and Resolution, Sinc4
Filter, Chop Disabled
64
For G = 128
VREF = 5 V,
FS = 80 mV p-p
17.5
for
10 mV p-p
Only using 10 mV out of 80 mV range
CN0102 Load Cell Test Results, 500 Samples
65
System resolution with load cell connected
 Load cell: full-scale output = 10 mV (2 mV/V sensitivity, VEXC = 5 V)
 Measured RMS noise = 12 nV at 4.7 Hz data rate (G = 128)
 Measured peak-to-peak noise = 88 nV
 Noise-free counts = {full-scale output/peak-to-peak noise}
= 10 mV/88 nV = 113,600
 Noise-free resolution: log2 (113,600) = 16.8 bits
Compared to 17.5 bits for AD7190 alone
 If a 2 kg load cell is used, resolution is 2000 g/113,600 = 0.02 g
CN0102 Evaluation Board and Load Cell
66
EVAL-AD7190EBZ
Software Display
 Complete design files
 Schematic
 Bill of material
 PADs layout
 Gerber files
 Assembly drawing
Tweet it out! @ADI_News #ADIDC13
What We Covered
Fundamentals of making complex impedance measurements using
integrated solutions (CN0217)
 Applications
 Extending the range of measurement using analog front end circuit
 Measurement results and applications
Tilt measurements using dual axis accelerometers (CN0189)
 Applications
 Advantages of dual axis vs. single axis
 Accelerometer conditioning circuits
Precision load cells (weigh scales) (CN0216, CN0102)
 Applications and requirements
 Bridge fundamentals
 Sigma-delta ADC fundamentals
 Noise considerations and definition of noise-free code resolution
 Solution using external in-amp
 Solution using integrated PGA
67
Tweet it out! @ADI_News #ADIDC13
Visit the Impedance Measurement Demo in the
Exhibition Room
Measuring complex impedances with the AD5933
68
This demo board is available for purchase:
www.analog.com/DC13-hardware
SOFTWARE OUTPUT DISPLAY
Tweet it out! @ADI_News #ADIDC13
Visit the Tilt Measurement Demo in the
Exhibition Room
69
Measure tilt using the ADXL203
dual axis accelerometer
This demo board is available for purchase:
www.analog.com/DC13-hardware
SDP-S BOARDSOFTWARE OUTPUT DISPLAY EVAL-CN0189-SDPZ
Tweet it out! @ADI_News #ADIDC13
Visit the Weigh Scale Demo in the Exhibition
Room
70
Measure weights from
0.1 g to 2000 g
This demo board is available for purchase:
www.analog.com/DC13-hardware
SOFTWARE OUTPUT DISPLAY
EVAL-CN0216-SDPZ
SDP BOARD
Tweet it out! @ADI_News #ADIDC13
Design Resources Covered in this Session
Design tools and resources:
71
Name Description URL
AD5933/AD5934
Demonstration and
Design Tool
Demonstrates impedance
measurement using the
AD5933/AD5934
http://designtools.analog.com/
dt/ad593x/ad593x.html
CN0189 FMC-SDP
Interposer and
Evaluation Board/
Xilinx KC705
Reference Design
Using the EVAL-CN0189-SDPZ
evaluation board, together with the
Xilinx® KC705 FPGA board, the Xilinx
Embedded Development Kit (EDK),
and the Micrium µC-Probe run-time
monitoring tool.
http://wiki.analog.com/resourc
es/fpga/xilinx/interposer/cn018
9
ADXL203 Simulink®
Model
Simulink model http://www.analog.com/en/me
ms-sensors/mems-inertial-
sensors/adxl203/products/tool
s-software-simulation-
models/index.html?location=to
ols-software
CN0216 BeMicro
FPGA
BeMicro FPGA for CN0216
with Nios driver
http://wiki.analog.com/resourc
es/fpga/altera/bemicro/cn0216
Tweet it out! @ADI_News #ADIDC13
Design Resources Covered in this Session-2
72
Name Description URL
Signal Chain
Designer
Complete engineering
design environment
http://www.analog.com/scd
AD7190 Tools Tools, software, and
simulation models
http://www.analog.com/en/analog-to-digital-
converters/ad-
converters/ad7190/products/tools-software-
simulation-models/index.html?location=tools-
software
AD7887 Tools Tools, software, and
simulation models
http://www.analog.com/en/analog-to-digital-
converters/ad-
converters/ad7887/products/tools-software-
simulation-models/index.html?location=tools-
software
AD7791 Tools Tools, software, and
simulation models
http://www.analog.com/en/analog-to-digital-
converters/ad-
converters/ad7791/products/tools-software-
simulation-models/index.html?location=tools-
software
Tweet it out! @ADI_News #ADIDC13
Design Resources Covered in this Session-3
73
Ask technical questions and exchange ideas online in our
EngineerZone® Support Community
 Choose a technology area from the homepage:
 ez.analog.com
 Access the Design Conference community here:
 www.analog.com/DC13community
Tweet it out! @ADI_News #ADIDC13
Selection Table of Products Covered Today
74
Part number Description
AD5933 1 MSPS, 12-bit impedance converter, network analyzer
AD8606 Precision, low noise, RRIO, CMOS op amp (dual)
ADG849 3 V/5 V CMOS 0.5 Ω SPDT switch in SC70
AD8221 Precision instrumentation amplifier
AD820 Single-supply, rail-to-rail, low power, FET input op amp
ADXL203 Precision ±1.7 g, ±5 g, ±18 g dual axis iMEMS accelerometer
AD8608 Precision, low noise, RRIO, CMOS op amp (quad)
AD7887 2.7 V to 5.25 V, micropower, 2-channel, 125 kSPS, 12-bit ADC in
8-lead MSOP
Tweet it out! @ADI_News #ADIDC13
Selection Table of Products Covered Today-2
75
Part number Description
AD7791 24-bit, single-channel, ultralow power, Ʃ-∆ ADC
ADA4528-1 5.0 V ultralow noise, zero-drift, RRIO, single op amp
ADP3301 High accuracy anyCAP® 100 mA low dropout linear regulator
ADP7190 4.8 kHz ultralow noise 24-bit Ʃ-∆ ADC with PGA
ADP3303 High accuracy anyCAP 200 mA low dropout linear regulator
Tweet it out! @ADI_News #ADIDC13
References-1
Circuit Notes
 CN0217, Impedance Measurements
 www.analog.com/CN0217
 CN0189, Tilt Measurements
 www.analog.com/CN0189
 CN0216, Precision Weigh Scale, External In-Amp
 www.analog.com/CN0216
 CN0102, Precision Weigh Scale, Internal PGA
 www.analog.com/CN0102
 CN0251, A Flexible 4-Channel Analog Front End for Wide Dynamic Range
Signal Conditioning
 www.analog.com/CN0251
 CN0260, Oversampled SAR ADC with PGA
 www.analog.com/CN0260
 CN0189, 4 mA to 20 mA Loop-Powered Pressure Sensor Transmitter
 www.analog.com/CN0189
76
Tweet it out! @ADI_News #ADIDC13
References-2
Mini Tutorials
 MT-004, ADC Input Noise
 www.analog.com/MT-004
 MT-021, Successive Approximation (SAR) ADCs
 www.analog.com/MT-021
 MT-022, Sigma-Delta ADC Basics
 www.analog.com/MT-022
 MT-023, Sigma-Delta ADC Advanced Concepts
 www.analog.com/MT-023
 MT-061, In-Amp Basics
 www.analog.com/MT-061
 MT-062, Two Op Amp In-Amp
 www.analog.com/MT-062
 MT-063, Three Op Amp In-Amp
 www.analog.com/MT-063
77
Tweet it out! @ADI_News #ADIDC13
References-3
Mini Tutorials
 MT-064, In-Amp DC Errors
 www.analog.com/MT-064
 MT-065, In-Amp Noise
 www.analog.com/MT-065
 MT-066, In Amp Bridge Circuit Error Analysis
 www.analog.com/MT-066
 MT-069, In-Amp Overvoltage Protection
 www.analog.com/MT-069
 MT-070, In-Amp Input RFI Protection
 www.analog.com/MT-070
78
Tweet it out! @ADI_News #ADIDC13
References-4
Reference Books
 Sensor Signal Conditioning
 www.analog.com/sensor_signal_conditioning
 Analog-Digital Conversion
 http://www.analog.com/library/analogDialogue/archives/39-
06/data_conversion_handbook.html
 Op Amp Applications
 http://www.analog.com/library/analogDialogue/archives/39-
05/op_amp_applications_handbook.html
 Linear Circuit Design
 http://www.analog.com/library/analogDialogue/archives/43-
09/linear_circuit_design_handbook.html
 Instrumentation Amplifier Handbook
 http://www.analog.com/en/specialty-amplifiers/instrumentation-
amplifiers/products/design-
handbooks/cu_dh_designers_guide_to_instrumentation_amps/resources/fca.
html
79

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Instrumentation: Test and Measurement Methods and Solutions (Design Conference 2013)

  • 1. Instrumentation: Test and Measurement Methods and Solutions Reference Designs and System Applications
  • 2. Legal Disclaimer  Notice of proprietary information, Disclaimers and Exclusions Of Warranties The ADI Presentation is the property of ADI. All copyright, trademark, and other intellectual property and proprietary rights in the ADI Presentation and in the software, text, graphics, design elements, audio and all other materials originated or used by ADI herein (the "ADI Information") are reserved to ADI and its licensors. The ADI Information may not be reproduced, published, adapted, modified, displayed, distributed or sold in any manner, in any form or media, without the prior written permission of ADI. THE ADI INFORMATION AND THE ADI PRESENTATION ARE PROVIDED "AS IS". WHILE ADI INTENDS THE ADI INFORMATION AND THE ADI PRESENTATION TO BE ACCURATE, NO WARRANTIES OF ANY KIND ARE MADE WITH RESPECT TO THE ADI PRESENTATION AND THE ADI INFORMATION, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF ACCURACY OR COMPLETENESS. TYPOGRAPHICAL ERRORS AND OTHER INACCURACIES OR MISTAKES ARE POSSIBLE. ADI DOES NOT WARRANT THAT THE ADI INFORMATION AND THE ADI PRESENTATION WILL MEET YOUR REQUIREMENTS, WILL BE ACCURATE, OR WILL BE UNINTERRUPTED OR ERROR FREE. ADI EXPRESSLY EXCLUDES AND DISCLAIMS ALL EXPRESS AND IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NON-INFRINGEMENT OF ANY THIRD PARTY INTELLECTUAL PROPERTY RIGHTS. ADI SHALL NOT BE RESPONSIBLE FOR ANY DAMAGE OR LOSS OF ANY KIND ARISING OUT OF OR RELATED TO YOUR USE OF THE ADI INFORMATION AND THE ADI PRESENTATION, INCLUDING WITHOUT LIMITATION DATA LOSS OR CORRUPTION, COMPUTER VIRUSES, ERRORS, OMISSIONS, INTERRUPTIONS, DEFECTS OR OTHER FAILURES, REGARDLESS OF WHETHER SUCH LIABILITY IS BASED IN TORT, CONTRACT OR OTHERWISE. USE OF ANY THIRD-PARTY SOFTWARE REFERENCED WILL BE GOVERNED BY THE APPLICABLE LICENSE AGREEMENT, IF ANY, WITH SUCH THIRD PARTY. ©2013 Analog Devices, Inc. All rights reserved. 2
  • 3. Today’s Agenda Understand challenges of precision data acquisition in sensing applications  Complex impedance measurements over a wide range (CN0217)  Tilt measurements over full 360° range using dual axis low-g iMEMS® accelerometers (CN0189)  Weigh scale signal conditioning and digitization of low level signals with high noise-free code resolution (CN0216, CN0102) Applications selected to illustrate important design principles applicable to a variety of precision sensor conditioning circuits including MEMS See tested and verified Circuits from the Lab® signal chain solutions chosen to illustrate design principles  Low cost evaluation hardware and software available  Complete documentation packages:  Schematics, BOM, layout, Gerber files, assemblies 3
  • 4. Circuits from the Lab  Circuits from the Lab reference circuits are engineered and tested for quick and easy system integration to help solve today’s analog, mixed-signal, and RF design challenges. 4  Evaluation board hardware Design files and software  Windows evaluation software  Schematic  Bill of material  PADs layout  Gerber files  Assembly drawing  Product device drivers
  • 5. System Demonstration Platform (SDP-B, SDP-S)  The SDP (System Demonstration Platform) boards provide intelligent USB communications between many Analog Devices evaluation boards and Circuits from the Lab boards and PCs running the evaluation software 5 USB USB EVALUATION BOARD SDP-B SDP-S EVALUATION BOARD POWER POWER  SDP-S (USB to serial engine based)  One 120-pin small footprint connector  Supported peripherals:  I2C  SPI  GPIO  SDP-B (ADSP-BF527 Blackfin® based)  Two 120-pin small footprint connectors  Supported peripherals:  I2C  SPI  SPORT  Asynchronous parallel port  PPI (parallel pixel interface)  Timers
  • 6. Impedance Measurement Applications Consumer and biomedical markets  High end biomedical equipment  Resistivity/conductivity of biomedical tissues  Medical sample analysis  Consumer  Medical sample analysis (e.g., glucose) Industrial and instrumentation markets  Electro impedance spectrometry  Corrosion analysis  Liquid condition analysis  Sensor interface (sensor impedance changes with some external event) 6
  • 7. Impedance Measurement Devices Impedance measurement is a difficult signal processing task Need to measure complex impedances, not just R, L, or C Impedance conversion  …is becoming more important in many sensor/diagnostic related applications  …is traditionally accomplished using discrete solutions  …usually requires a high level of analog design skill to extract frequency responses of the unknown impedance 7
  • 8. Impedance Measurement Challenge Problem:  How to analyze a complex impedance  How to control ADC sampling frequency with respect to DDS output frequency (windowing vs. coherent sampling)?  How to manage component selection?  Must develop software to control DDS  Software required for FFT  How to calculate error budget?  What about temperature effects?  Usually ends up consuming greater board area and cost? 8 Excitation/Stimulus Frequency Response Analysis Integrated Single-Chip SolutionAD5933 DDS Filter Buffer ADC
  • 9. VDD/2 DAC Z(ω) SCL SDA DVDDAVDDMCLK AGND DGND ROUT VOUT AD5933 RFB VIN 05324-001 1024-POINT DFT I2C INTERFACE IMAGINARY REGISTER REAL REGISTER OSCILLATOR DDS CORE (27 BITS) TEMPERATURE SENSOR ADC (12 BITS) LPF GAIN AD5933/AD5934 Impedance Converter  1 kΩ to 10 MΩ impedance range  12-bit impedance resolution  100 kHz maximum excitation frequency  Adjustable voltage excitation  User programmable frequency sweep  Single frequency capability  1 MSPS SAR ADC (AD5933)  DFT carried out at each frequency point  Manual calibration routine  Single-chip solution with internal DSP  Output at each frequency is real and imaginary data word  Simple off-chip processing required to calculate magnitude and phase 9 I2C INTERFACE TO µC OR PC UNKNOWN IMPEDANCE EXCITATION FREQUENCY REAL AND IMAGINARY COMPONENT REGISTERS DDS ADJUSTABLE VOLTAGE EXITATION CURRENT TO VOLTAGE CONVERTER
  • 10. CN0217: High Accuracy Impedance Measurements Using 12-Bit Impedance Converters Circuit features  Wide impedance range  12-bit accuracy  Analog front end (AFE) for impedance measurements less than 1 kΩ Circuit benefits  Self contained DDS excitation  DSP for calculating DFT  Complex impedance measurements 10 Target Applications Key Parts Used Interface/Connectivity Medical Consumer Industrial AD5933 AD8606 I2C (AD5933) USB (EVAL-AD5933EBZ)
  • 11. 50kΩ 50kΩ 50kΩ 50kΩ RFB 20kΩ 20kΩ 47nF ZUNKNOWN VDD VDD VDD + + − − A1 A2 A1, A2 ARE ½ AD8606 1.48V 1.98V p-p VDD/2 1.98V p-p VDD/2 DAC SCL SDA DVDDAVDDMCLK AGND DGND ROUT VOUT AD5933/AD5934 RFB VIN 1024-POINT DFT I2C INTERFACE IMAGINARY REGISTER REAL REGISTER OSCILLATOR DDS CORE (27 BITS) TEMPERATURE SENSOR TRANSMIT SIDE OUTPUT AMPLIFIER ADC (12 BITS) LPF GAIN VDD VDD 09915-001 I-V CN0217 External AFE Signal Conditioning  External analog front end (AFE) allows impedance measurements below 1 kΩ  The solution is based on the AD8605/AD8606 op amp  Excitation stage: low Output Z (<1 Ω) up to 100 kHz  Receive stage: low bias current (<1 pA) 11 VDD = 3.3V
  • 12. High Accuracy Performance from the AD5933/AD5934 with External AFE 12 30 35 40 FREQUENCY (kHz) 45 50 8160 8180 8200 8220 8240 8260 8280 IMPEDANCEMAGNITUDE(Ω) R3 IDEAL 09915-008 35 30 25 20 15 10 5 0 29.95 30.00 30.05 30.10 30.15 30.20 10.3Ω 30Ω 1µF 30.25 FREQUENCY (kHz) MAGNITUDE(Ω) 09915-003 Magnitude Results For ZC = 10 kΩ||10 nF, RCAL = 1 kΩ Magnitude Results For Low Impedance ZC = 8.21 kΩ, RCAL = 99.85 kΩ ZC = 217.25 kΩ, RCAL = 99.85 kΩ One calibration using 99.85 kΩ resistor covers wide range Allows low value impedance measurements Tracks R||C across frequency 30 35 40 FREQUENCY (kHz) 45 50 IMPEDANCEMAGNITUDE(kΩ) R4 09915-009 213.5 214.0 214.5 21.50 215.5 216.0 216.5 217.0 217.5 218.0 218.5 IDEAL 500 0 1000 1500 2000 2500 3000 3500 4000 4 24 44 64 84 104 IMPEDANCEMAGNITUDE(Ω) FREQUENCY (kHz) IDEAL MEASURED 09915-011
  • 13. Low RON SPDT CMOS Switch Used to Switch Between RCAL and Unknown Z 13 Use low RON CMOS switch for switching from unknown impedance to calibration resistor RON = 0.5Ω
  • 14. CN0217 Evaluation Board, EVAL-CN0217-EB1Z 14  Complete design files  Schematic  Bill of material  PADs layout  Gerber files  Assembly drawing PC Unknown Z USB
  • 15. AD5933 Web Based Demonstration Tool Web tool demo:  Enter different impedance types  Generate frequency sweep  Examine impedance plot 15
  • 16. AD5933 Used with AFE for Measuring Ground- Referenced Impedance in Blood-Coagulation Measurement System 16 Ground-referenced Unknown Z
  • 17. Blood Clotting Factor Measurements 17
  • 18. Liquid Quality Impedance Measurement 18 CONDUCTANCE LIQUID MEASUREMENT SWITCHES AFE AD5933/ AD5934 CONTROLLER CALIBRATION IMPEDANCE UNKNOWN IMPEDANCE
  • 19. Precision Tilt Measurements  Fundamentals of iMEMS (micro electro mechanical systems) accelerometers  Single axis tilt measurements  Dual axis tilt measurements for better accuracy (CN0189)  Signal conditioning 19
  • 20. Why Use Accelerometers to Measure Tilt?  Pendulums/potentiometers wear out  Accuracy and bandwidth is limited  Reliability is lower  Takes up a large area  Out of plane sensitivity/mechanical interference  MEMS accelerometers are the latest proven technology for electronically measuring tilt  Good accuracy and bandwidth  Small board area  Low power  High reliability  Minimal out of plane sensitivity 20
  • 21. Applications of iMEMS Accelerometers Tilt or inclination  Car alarms  Patient monitors Inertial forces  Laptop computer disc drive protection  Airbag crash sensors  Car navigation systems  Elevator controls Shock or vibration  Machine monitoring  Control of shaker tables  Data loggers to determine events/damage ADI accelerometer full-scale g-range: ±2g to ±100g ADI accelerometer frequency range: DC to 1 kHz 21
  • 22. Tilt Measurements Using Low g Accelerometers Need accuracy over full 360° arc Output error less than 0.5° Single-supply operation Low power CN0189 illustrates the signal chain solution  Accelerometer signal conditioning  Easy to use SAR ADC  Low power, single supply  Hardware, software, and design files available 22
  • 23. ADXL-Family Micromachined iMEMS Accelerometers (Top View of IC) 23 FIXED OUTER PLATES CS1 CS1 < CS2= CS2 DENOTES ANCHOR BEAM TETHER CS1 CS2 CENTER PLATE AT REST APPLIED ACCELERATION
  • 24. ADXL-Family iMEMS Accelerometers Internal Signal Conditioning 24 OSCILLATOR A1 SYNCHRONOUS DEMODULATOR BEAM PLATE PLATE CS1 CS2 SYNC 0° 180° A2 VOUT CS2 > CS1 APPLIEDACCELERATION
  • 25. Using a Single Axis Accelerometer to Measure Tilt 25 X 0° +90° q 1g Acceleration X –90° –1g 0° +1g +90° Acceleration = 1g × sin q q0g –90°  Highest sensitivity between −45 and +45  Ambiguous beyond 90
  • 26. Single Axis vs. Dual Axis Acceleration Measurements 26 Output Acceleration vs. Angle of Inclination Output Acceleration vs. Angle of Inclination Single Axis Dual Axis  Sensitivity equal over entire 360° range  Removes ambiguity beyond ±90° X-Axis Y-Axis
  • 27. ADXL203 Dual Axis Accelerometer 27  1 mg resolution for BW = 60 Hz  700 µA current @ 5 V
  • 28. CN0189: Tilt Measurement Using a Dual Axis Accelerometer 28 Circuit features  Dual axis tilt measurement  0.5° accuracy over 360° arc Circuit benefits  Single supply  Low power  Conditioning circuits for ADXL203 outputs Target Applications Key Parts Used Interface/Connectivity Medical Consumer Industrial ADXL203 AD8608 AD7887 SPI (AD7887) SDP-S (EVAL-CN0189-SDPZ) USB (EVAL-SDP-CS1Z)
  • 29. CN0189 Dual Axis Tilt Measurement Circuit 29 AD7887 ADC ■ 12-bit, 125 kSPS SAR ■ 850 µA current @ 5 V  AD8608 Quad Op Amp ■ 65 µV input offset voltage ■ 1 pA input bias current ■ 4 mA quiescent current 0.5 Hz BW
  • 30. Output Error for arcsin(X), arccos(Y), and arctan(X/Y) Calculations 30 OUTPUT = arcsin(X) OUTPUT = arccos(Y) OUTPUT = arctan(X/Y) Error increases at ±90° Error increases at 0° Uniform error distribution
  • 31. Tilt Measurement Using Dual Axis Accelerometer (CN0189 Block Diagram) 31 ADXL203 DUAL AXIS ACCELEROMETER AD8608 QUAD OP AMP SIGNAL CONDITIONING AD7887 2-CHANNEL 12-BIT, 125kSPS SAR ADC SYSTEM DEMONSTRATION PLATFORM (SDP) EVAL-SDP-CB1Z PC USB X Y X Y CN0189 EVALUATION BOARD (EVAL-CN0189-SDPZ)
  • 32. CN0189 Dual Axis Tilt Measurement Hardware and Demonstration Software 32 SDP-S BOARD POWER CONNECTOR SOFTWARE OUTPUT DISPLAYEVAL-CN0189-SDPZ  Complete design files ■ Schematic ■ Bill of Material ■ PADs layout ■ Gerber files ■ Assembly drawing
  • 33. Precision Load Cell (Weigh Scales)  Wheatstone bridge solutions  Low level signal conditioning issues  High common-mode voltage with respect to signal voltage  Weigh scale system requirements  Understanding noise-free code resolution  ΣΔ ADC vs. SAR ADC  High performance instrumentation amp solution (CN0216)  High resolution ΣΔ integrated solution (CN0102) 33
  • 34. Resistance-Based Sensor Examples 34 Strain gages 120 Ω, 350 Ω, 3500 Ω Weigh scale load cells 350 Ω to 3500 Ω Pressure sensors 350 Ω to 3500 Ω Relative humidity 100 kΩ to 10 MΩ Resistance temperature devices (RTDs) 100 Ω, 1000 Ω Thermistors 100 Ω to 10 MΩ
  • 35. VO R4 R1 R3 R2 VB VO R R R VB R R R VB    1 1 4 2 2 3                 R R R R R R R R VB 1 4 2 3 1 1 4 1 2 3 AT BALANCE, VO IF R R R R  0 1 4 2 3 + - Wheatstone Bridge for Precision Resistance Measurements 35
  • 36. Output Voltage and Linearity Error for Constant Voltage Drive Bridges 36 R R R R+DR R+DR R+DR R+DR R+DR R−DR R+DR R−DRR R R R−DR VB VB VB VB VO VO VO VO (A) Single-Element Varying (B) Two-Element Varying (1) (C) Two-Element Varying (2) (D) All-Element Varying Linearity Error: VO: 0.5%/% 0.5%/% 0 0 VB 4 DR DR 2 R + VB 2 DR DR 2 R + VB 2 DR R VB DR R R
  • 37. R R R R+DR R+DR R+DR R+DR R+DR R−DR R+DR R−DRR R R RDR VO VO VO VO IB IB IB IB VO: Linearity Error: 0.25%/% 0 0 0 IBR 4 DR DR 4 R + IB 2 DR IB DRIB 2 DR (A) Single-Element Varying (B) Two-Element Varying (1) (C) Two-Element Varying (2) (D) All-Element Varying R Output Voltage and Linearity Error for Constant Current Drive Bridges 37
  • 38. Kelvin (4-Wire) Sensing Minimizes Errors Due to Lead Resistance for Voltage Excitation 38 6-LEAD BRIDGE RLEAD RLEAD +SENSE – SENSE +FORCE – FORCE + + +VB – – VO
  • 39. 4-LEAD BRIDGE RLEAD + –RLEAD RSENSE VREF VO I I I I = VREF RSENSE Constant Current Excitation also Minimizes Wiring Resistance Errors 39
  • 40. ADC Architectures, Applications, Resolution, Sampli ng Rates 40 10 100 1k 10k 100k 1M 10M 100M 1G 8 10 12 14 16 18 20 22 24 S-D SAR PIPELINE INDUSTRIAL MEASUREMENT DATA ACQUISITION HIGH SPEED INSTRUMENTATION, VIDEO, IF SAMPLING, SOFTWARE RADIO SAMPLING RATE (Hz) APPROXIMATE STATE-OF-THE-ART (2013) RESOLUTION
  • 41. SAR vs. Sigma-Delta Comparison 41 Successive approximation (SAR)  Fast settling, ideal for multiplexing  Data available immediately after conversion (no "pipeline" delay)  Easy to use (minimal programming)  Requires external in-amp  Has 1/f noise (need lots of external filtering)  Analog filter can be difficult Sigma-Delta  Digital filter limits settling  More difficult to use (some programming required)  Some have internal PGA  Some have chopping (removes 1/f noise)  Internal digital filter (removes power line noise)  Oversampling relaxes requirement on analog filter
  • 42. Sigma-Delta Concepts: Oversampling, Digital Filtering, Noise Shaping, and Decimation 42 fs 2 fs Kfs 2 Kfs Kfs Kfs 2 fs 2 fs 2 DIGITAL FILTER REMOVED NOISE REMOVED NOISE QUANTIZATION NOISE = q / 12 q = 1 LSBADC ADC DIGITAL FILTER SD MOD DIGITAL FILTER fs Kfs Kfs DEC fs NYQUIST OPERATION OVERSAMPLING + DIGITAL FILTER + DECIMATION OVERSAMPLING + NOISE SHAPING + DIGITAL FILTER + DECIMATION A B C DEC fs
  • 43. First-Order Sigma-Delta ADC 43   + _ +VREF –VREF DIGITAL FILTER AND DECIMATOR + _ CLOCK Kfs VIN N-BITS fs fs A B 1-BIT DATA STREAM1-BIT DAC LATCHED COMPARATOR (1-BIT ADC) 1-BIT, Kfs Ʃ-∆ MODULATOR INTEGRATOR
  • 44. Sigma-Delta ADC Architecture Benefits High resolution  24 bits, no missing codes  22 bits, effective resolution (RMS)  19 bits, noise-free code resolution (peak-to-peak)  On-chip PGAs High accuracy  INL 2 ppm of full-scale ~ 1 LSB in 19 bits  Gain drift 0.5ppm/°C More digital, less analog  Programmable balance between speed  resolution Oversampling and digital filtering  50 Hz/60 Hz rejection  High oversampling rate simplifies antialiasing filter Wide dynamic range Low cost 44
  • 45. Typical Applications of High Resolution Sigma-Delta ADCs Process control  4 mA to 20 mA Sensors  Weigh scale  Pressure  Temperature Instrumentation  Gas monitoring  Portable instrumentation  Medical instrumentation 45 WEIGH SCALE
  • 46. Precision Weigh Scales-Industrial and High Precision Commercial 46 Laboratory scales Process control  Hopper scales  Conveyor scales Stock control  Counting scales Retail scales
  • 47. Weigh Scale Product Definition 47 Capacity 2 kg Sensitivity 0.1 g Other features  Accuracy 0.1 %  Linearity ±0.1 g  Temperature drift (±20 ppm at 10°C ~ 30°C)  Data rate 5 Hz to 10 Hz  Power (120 V AC)  Dimensions (7.5” × 8.6” × 2.6”)  Qualification (“legal for trade”)
  • 48. Characteristics of Tedea Huntleigh 505H-0002-F070 Load Cell 48 Full load 2 kg Sensitivity 2 mV/V Excitation 5 V Other features  Impedance 350 W  Total error 0.025%  Hysteresis 0.025%  Repeatability 0.01  Temperature drifts 10 ppm/°C  Overload 150% Four strain gages
  • 49. Characteristics of Tedea Huntleigh 505H-0002-F070 Load Cell 49  Full load 2 kg  Sensitivity 2 mV/V  Excitation 5 V  VFS = VEXC × Sensitivity  VFS = 5 V × 2 mV/V = 10 mV  VCM = 2.5 V  Full-scale voltage 10 mV  Proportional to excitation  “Ratiometric”
  • 50. Input-Referred Noise of ADC Determines the "Noise-Free Code Resolution" 50 n n+1 n+2 n+3 n+4n–1n–2n–3n–4 NUMBER OF OCCURANCES RMS NOISE P-P INPUT NOISE  6.6 × RMS NOISE OUTPUT CODE “GROUNDED INPUT HISTOGRAM"
  • 51. Performance Requirement – Resolution 51 Required: 0.1 g in 2 kg  # Noise free counts = full-scale/p-p noise in g  # Noise free counts = 2000 g/0.1 g = 20,000  20,000 counts  VFS = 10 mV at 5 V excitation  V P-P NOISE < VFS/# counts  VP-P NOISE < 10 mV/20,000 = 0.0005 mV  0.5 µV p-p noise  VRMS NOISE  VP-P NOISE/6.6  VRMS NOISE  0.5 µV/6.6 = 0.075 µV  75 nV RMS noise  Noise-free bits = log2( VFS/VP-P NOISE)  Noise-free bits = log10(VFS/VP-P NOISE) / log10(2)  Noise-free bits = log10(10 mV/0.0005 mV)/0.3  Noise-free bits = 14.3 (minimum)  14.3 bits p-p in 10 mV range:  Bits RMS = log10( VFS/VRMS NOISE)/log10(2)  Bits RMS = log10( 10 mV/0.000075)/0.3  17.0 bits RMS in 10 mV range
  • 52. Definition of "Noise-Free" Code Resolution and "Effective" Resolution 52 Effective Resolution = log2 Full-Scale Range RMS Noise Bits Noise-Free Code Resolution = log2 Full-Scale Range P-P Noise Bits P-P Noise = 6.6 × RMS Noise Noise-Free Code Resolution = log2 Full-Scale Range 6.6 × RMS Noise Bits = Effective Resolution – 2.72 Bits log2 (x) = log10 (x) log10 (2) = log10 (x) 0.301
  • 53. Terminology for Resolution Based on Peak-to- Peak and RMS Noise Peak-to-peak noise:  Noise-free code resolution  Noise-free bits  Flicker-free bits  Peak-to-peak resolution RMS noise:  Effective resolution  RMS resolution  The term "Effective Number of Bits" (ENOB) applies to high speed ADCs with sine wave inputs: ENOB = log2 (RMS value of FS sine wave/RMS noise) This should not be confused with "Effective Resolution" 53
  • 54. Options for Conditioning Load Cell Outputs 54 + − + − + − + − + − A: EXTERNAL IN-AMP B: DIFFERENTIAL INPUT ADC EXTERNAL IN-AMP (SEE CN0216) C: DIFFERENTIAL INPUT ADC INTERNAL IN-AMP OR PGA (SEE CN0102) ADC SAR or Σ-Δ RG RG VCM LOAD CELL LOAD CELL LOAD CELL IN-AMP FUNNEL AMP (AD8475) 10mV FS 10mV FS 10mV FS ADC SAR or Σ-Δ ADC SAR or Σ-Δ ADC Σ-Δ PGA ~12 NOISE-FREE BITS FOR 10mV FS ~12 NOISE-FREE BITS FOR 10mV FS 15 NOISE-FREE BITS FOR 10mV FS 16 NOISE-FREE BITS FOR 10mV FS SEE CN0251) LOW NOISE OP AMPS
  • 55. CN0216: Load Cell Signal Conditioning with Differential Input ADC and External In-Amp Circuit features  Gain of 375 low noise in-amp  15.3 noise-free bits of resolution Circuit benefits  Precision load cell conditioning  Zero-drift in-amp  Single +5 V operation Inputs  10 mV full-scale 55 Target Applications Key Parts Used Interface/Connectivity Load cell Weigh scales AD7791 ADA4528-1 ADP3301 SPI (AD7791) SDP (EVAL-CN0216-SDPZ) USB (EVAL-SDP-CB1Z)
  • 56. CN0216: Load Cell Conditioning with Differential Input ADC and External In-Amp 56 G = 375 FS = 10mV FS = 3.75V INPUT RANGE = 10V p-p 1 LSB = 10V/224 = 0.596µV 24-BIT Σ-Δ ADC BW = 4.3Hz DIFF BW = 8Hz CM BW = 160Hz
  • 57. CN0216 Noise Performance 57  Data rate = 9.5 Hz  VP-P NOISE = 159 counts × 0.596 µV = 94.8 µV  VFS = 3.75 V  Noise-free counts = VFS / VP-P NOISE = 3.75 V/94.8 µV = 39,557  Noise-free bits = log2(39,557) = 15.3 bits
  • 58. CN0216 Evaluation Board and Software 58 Complete design files  Schematic  Bill of material  PADs layout  Gerber files  Assembly drawing
  • 59. AD7190, 24-Bit Sigma-Delta ADC: Weigh Scale with Ratiometric Processing 59 IN+ IN- OUT- OUT+ +5V 2mV/V SENSITIVITY Load cell: ■ 2 mV/V typically => with +5 V excitation, full-scale signal from load cell = 10 mV. AD7190 ■ With VREF = 5 V, gain = 128, full-scale signal = ±40 mV (80 mV p-p). ■ 12.5% of range used by load cell signal (10 mV ÷ 80 mV = 0.125). ■ The load cell has an offset (~50%) and full-scale error (~±20%). The wider range available from the AD7190 prevents the offset and full-scale error from overloading the AD7190. ■ Ratiometric operation eliminates need for external voltage reference.
  • 60. AD7190 Sigma-Delta System On-Chip Features Analog input buffer options  Drives Σ-Δ modulator, reduces dynamic input current Differential AIN, REFIN  Ratiometric configuration eliminates need for accurate reference Multiplexer PGA Calibrations  Self calibration, system calibration, auto calibration Chopping options  No offset and offset drifts  Minimizes effects of parasitic thermocouples 60
  • 61. CN0102: Precision Weigh Scale System Circuit features  Integrated solution with PGA  16.8 noise-free bits Circuit benefits  Single supply  Optimized for weigh scales Inputs  10 mV full-scale 61 Target Applications Key Parts Used Interface/Connectivity Weigh scales Load cells AD7190 ADP3303 SPI (AD7190) USB (EVAL-AD7190EBZ) EVAL-AD7190EBZ
  • 62. CN0102 Precision Weigh Scale System 62
  • 63. AD7190 Sinc4 Filter Response, 50 Hz Output Data Rate 63
  • 64. AD7190 Noise and Resolution, Sinc4 Filter, Chop Disabled 64 For G = 128 VREF = 5 V, FS = 80 mV p-p 17.5 for 10 mV p-p Only using 10 mV out of 80 mV range
  • 65. CN0102 Load Cell Test Results, 500 Samples 65 System resolution with load cell connected  Load cell: full-scale output = 10 mV (2 mV/V sensitivity, VEXC = 5 V)  Measured RMS noise = 12 nV at 4.7 Hz data rate (G = 128)  Measured peak-to-peak noise = 88 nV  Noise-free counts = {full-scale output/peak-to-peak noise} = 10 mV/88 nV = 113,600  Noise-free resolution: log2 (113,600) = 16.8 bits Compared to 17.5 bits for AD7190 alone  If a 2 kg load cell is used, resolution is 2000 g/113,600 = 0.02 g
  • 66. CN0102 Evaluation Board and Load Cell 66 EVAL-AD7190EBZ Software Display  Complete design files  Schematic  Bill of material  PADs layout  Gerber files  Assembly drawing
  • 67. Tweet it out! @ADI_News #ADIDC13 What We Covered Fundamentals of making complex impedance measurements using integrated solutions (CN0217)  Applications  Extending the range of measurement using analog front end circuit  Measurement results and applications Tilt measurements using dual axis accelerometers (CN0189)  Applications  Advantages of dual axis vs. single axis  Accelerometer conditioning circuits Precision load cells (weigh scales) (CN0216, CN0102)  Applications and requirements  Bridge fundamentals  Sigma-delta ADC fundamentals  Noise considerations and definition of noise-free code resolution  Solution using external in-amp  Solution using integrated PGA 67
  • 68. Tweet it out! @ADI_News #ADIDC13 Visit the Impedance Measurement Demo in the Exhibition Room Measuring complex impedances with the AD5933 68 This demo board is available for purchase: www.analog.com/DC13-hardware SOFTWARE OUTPUT DISPLAY
  • 69. Tweet it out! @ADI_News #ADIDC13 Visit the Tilt Measurement Demo in the Exhibition Room 69 Measure tilt using the ADXL203 dual axis accelerometer This demo board is available for purchase: www.analog.com/DC13-hardware SDP-S BOARDSOFTWARE OUTPUT DISPLAY EVAL-CN0189-SDPZ
  • 70. Tweet it out! @ADI_News #ADIDC13 Visit the Weigh Scale Demo in the Exhibition Room 70 Measure weights from 0.1 g to 2000 g This demo board is available for purchase: www.analog.com/DC13-hardware SOFTWARE OUTPUT DISPLAY EVAL-CN0216-SDPZ SDP BOARD
  • 71. Tweet it out! @ADI_News #ADIDC13 Design Resources Covered in this Session Design tools and resources: 71 Name Description URL AD5933/AD5934 Demonstration and Design Tool Demonstrates impedance measurement using the AD5933/AD5934 http://designtools.analog.com/ dt/ad593x/ad593x.html CN0189 FMC-SDP Interposer and Evaluation Board/ Xilinx KC705 Reference Design Using the EVAL-CN0189-SDPZ evaluation board, together with the Xilinx® KC705 FPGA board, the Xilinx Embedded Development Kit (EDK), and the Micrium µC-Probe run-time monitoring tool. http://wiki.analog.com/resourc es/fpga/xilinx/interposer/cn018 9 ADXL203 Simulink® Model Simulink model http://www.analog.com/en/me ms-sensors/mems-inertial- sensors/adxl203/products/tool s-software-simulation- models/index.html?location=to ols-software CN0216 BeMicro FPGA BeMicro FPGA for CN0216 with Nios driver http://wiki.analog.com/resourc es/fpga/altera/bemicro/cn0216
  • 72. Tweet it out! @ADI_News #ADIDC13 Design Resources Covered in this Session-2 72 Name Description URL Signal Chain Designer Complete engineering design environment http://www.analog.com/scd AD7190 Tools Tools, software, and simulation models http://www.analog.com/en/analog-to-digital- converters/ad- converters/ad7190/products/tools-software- simulation-models/index.html?location=tools- software AD7887 Tools Tools, software, and simulation models http://www.analog.com/en/analog-to-digital- converters/ad- converters/ad7887/products/tools-software- simulation-models/index.html?location=tools- software AD7791 Tools Tools, software, and simulation models http://www.analog.com/en/analog-to-digital- converters/ad- converters/ad7791/products/tools-software- simulation-models/index.html?location=tools- software
  • 73. Tweet it out! @ADI_News #ADIDC13 Design Resources Covered in this Session-3 73 Ask technical questions and exchange ideas online in our EngineerZone® Support Community  Choose a technology area from the homepage:  ez.analog.com  Access the Design Conference community here:  www.analog.com/DC13community
  • 74. Tweet it out! @ADI_News #ADIDC13 Selection Table of Products Covered Today 74 Part number Description AD5933 1 MSPS, 12-bit impedance converter, network analyzer AD8606 Precision, low noise, RRIO, CMOS op amp (dual) ADG849 3 V/5 V CMOS 0.5 Ω SPDT switch in SC70 AD8221 Precision instrumentation amplifier AD820 Single-supply, rail-to-rail, low power, FET input op amp ADXL203 Precision ±1.7 g, ±5 g, ±18 g dual axis iMEMS accelerometer AD8608 Precision, low noise, RRIO, CMOS op amp (quad) AD7887 2.7 V to 5.25 V, micropower, 2-channel, 125 kSPS, 12-bit ADC in 8-lead MSOP
  • 75. Tweet it out! @ADI_News #ADIDC13 Selection Table of Products Covered Today-2 75 Part number Description AD7791 24-bit, single-channel, ultralow power, Ʃ-∆ ADC ADA4528-1 5.0 V ultralow noise, zero-drift, RRIO, single op amp ADP3301 High accuracy anyCAP® 100 mA low dropout linear regulator ADP7190 4.8 kHz ultralow noise 24-bit Ʃ-∆ ADC with PGA ADP3303 High accuracy anyCAP 200 mA low dropout linear regulator
  • 76. Tweet it out! @ADI_News #ADIDC13 References-1 Circuit Notes  CN0217, Impedance Measurements  www.analog.com/CN0217  CN0189, Tilt Measurements  www.analog.com/CN0189  CN0216, Precision Weigh Scale, External In-Amp  www.analog.com/CN0216  CN0102, Precision Weigh Scale, Internal PGA  www.analog.com/CN0102  CN0251, A Flexible 4-Channel Analog Front End for Wide Dynamic Range Signal Conditioning  www.analog.com/CN0251  CN0260, Oversampled SAR ADC with PGA  www.analog.com/CN0260  CN0189, 4 mA to 20 mA Loop-Powered Pressure Sensor Transmitter  www.analog.com/CN0189 76
  • 77. Tweet it out! @ADI_News #ADIDC13 References-2 Mini Tutorials  MT-004, ADC Input Noise  www.analog.com/MT-004  MT-021, Successive Approximation (SAR) ADCs  www.analog.com/MT-021  MT-022, Sigma-Delta ADC Basics  www.analog.com/MT-022  MT-023, Sigma-Delta ADC Advanced Concepts  www.analog.com/MT-023  MT-061, In-Amp Basics  www.analog.com/MT-061  MT-062, Two Op Amp In-Amp  www.analog.com/MT-062  MT-063, Three Op Amp In-Amp  www.analog.com/MT-063 77
  • 78. Tweet it out! @ADI_News #ADIDC13 References-3 Mini Tutorials  MT-064, In-Amp DC Errors  www.analog.com/MT-064  MT-065, In-Amp Noise  www.analog.com/MT-065  MT-066, In Amp Bridge Circuit Error Analysis  www.analog.com/MT-066  MT-069, In-Amp Overvoltage Protection  www.analog.com/MT-069  MT-070, In-Amp Input RFI Protection  www.analog.com/MT-070 78
  • 79. Tweet it out! @ADI_News #ADIDC13 References-4 Reference Books  Sensor Signal Conditioning  www.analog.com/sensor_signal_conditioning  Analog-Digital Conversion  http://www.analog.com/library/analogDialogue/archives/39- 06/data_conversion_handbook.html  Op Amp Applications  http://www.analog.com/library/analogDialogue/archives/39- 05/op_amp_applications_handbook.html  Linear Circuit Design  http://www.analog.com/library/analogDialogue/archives/43- 09/linear_circuit_design_handbook.html  Instrumentation Amplifier Handbook  http://www.analog.com/en/specialty-amplifiers/instrumentation- amplifiers/products/design- handbooks/cu_dh_designers_guide_to_instrumentation_amps/resources/fca. html 79