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PRESENTED BY:-
AMIT KUMAR
1BI17CV013
BANGALORE INSTITUTE OF TECHNOLOGY
K.R. Road, V.V. Puram, Bangalore- 560004
DEPARTMENT OF CIVIL ENGINEERING
INTERNSHIP
ON
CONSTRUCTION OF BALANCE WORK IN BIHTA-
SARMERA ROAD, SH-78
UNDER THE GUIDANCE OF:-
1. DR. K.V.VIJAYENDRA
PROFESSOR
DEPT. OF CIVIL ENGINEERING
BANGALORE INSTITUTE OF TECHNOLOGY
2. MR. UMESH KUMAR
TEAM LEADER
EGIS INDIA CONSULTING ENGINEERS PRIVATE LIMITED
PATNA, BIHAR
CONTENTS
 Company profile
 Project details
 Project location
 Task performed
 Flexible pavement
 Flexible pavement layers
 Road over bridge (R.O.B.)
 Test performed
 Reflection of work
 Conclusion
 References
COMPANY PROFILE
 Egis is an international group with presence in over a 100 countries, offering
engineering, project structuring and operations services. In engineering and
consulting its sectors of activity include transport, urban development, building,
industry, water, environment and energy
 Egis is a world-wide industry leader in road/ tunnel/ bridge operations, toll
collection systems, infrastructure/ equipment(s)/ asset(s) management &
maintenance, traffic & safety management, Etc.
 Some of their expertise’s in Engineering are-
 Design engineering
 Engineering for builders
 Quality, cost and deadline control
 Project management
 Choice of contractors
 Acceptance of the works
PROJECT DETAILS
COMPANY BIHAR STATE ROAD DEVELOPMENT
CORPORATION LIMITED
PROJECT NAME CONSTRUCTION OF BALANCE WORK IN
BIHTA SARMERA ROAD, SH-78
CONTRACTOR BSCPL INFRASTRUCTURES PVT. LTD.
SUPERVISION
CONSULTANTS
EGIS INTERNATIONAL S.A. IN JV WITH EGIS
INDIA CONSULTING ENGINEERS PVT. LTD
LOCATION BIHTA TO SARMERA
DURATION 36 MONTHS
ESTIMATED COST INR 3917 MILLION
CONTD.
 The subproject road section (SH-78) is located in the state of Bihar.
 It has been distinctively divided into 2 segments separated by NH 30A.
 The first segment, Bihta- Daniyawan is in Patna District
 other section, Chandi- Sarmera is in Nalanda District.
 The first segment starts at Junction of NH-30 near Bihta and ends at junction
of NH-30A near Daniyawan totalling 52.3 km
 The other section starts at Junction of NH-30A near Chandi and ends at
Junction of NH-82 near Sarmera totalling 48.014 Km.
 There is a gap of 20km between end point of first segment and start point of
second segment.
 This 20 km section is part of National Highway 30A.
 The total length of this subproject is 100.314 km.
PROJECT LOCATION
Fig: Project Location (Bihta- Sarmera)
TASK PERFORMED
I. Supervising the flexible pavement construction
II. Supervising the ROB construction
III. Tests performed
• Field density test by sand replacement method at different
chainages.
• Gradation check of subgrade, G.S.B. and W.M.M. at different
chainages.
• CBR test of different subgrades and base courses.
FLEXIBLE PAVEMENT
Fig: Proposed Cross section of pavement layer
FLEXIBLE PAVEMENT LAYERS
1. Subgrade
Subgrade is the native material underneath a construction road, pavement, or railway
track, it is also called formation level, the subgrade may also refer to imported material
that has been used to build an embankment.
Fig: Bed of Subgrade
CONTD.
Fig: W.M.M. bed
Fig: Bed of G.S.B
2. Granular Sub base (G.S.B.)
The granular base course is considered as the
most imp component of flexible pavement layer
which sustain the wheel load stress and disperse
through larger area on the GSB layer below
good quality coarse aggregates are used in the
GSB layer of flexible pavement
3. Wet Mix Macadam (W.M.M.)
Wet Mix Macadam laying method contains of
laying spreading and compacting of clean,
crushed, well-graded granular materials on a
prepared and Granular sub-Base.
4. Prime coat (P.C.) and Tack coat (T.C.)
Prime coat- A prime coat is mainly responsible
for protecting the substrate of a construction
project before adding additional layers.
Tack coat- A tack coat is applied after the
prime coat, to form an adhesive bond between
the tack coat and the next layer of coating
Fig: Layers of Prime coat and Tack coat
5. Densified Bituminous Macadam (D.B.M.)
Dense Bituminous Macadam (DBM) is a binder
course used for roads with a greater number of
heavy commercial vehicles and a close-graded
premix material having a voids content of 5-10
per cent
CONTD.
CONTD.
6. Bituminous Surface Treatment (B.S.T.)
A bituminous surface treatment (BST), also known as a seal coat or chip
seal, is a thin protective wearing surface that is applied to a pavement or
base course.
Figure 4.8: Asphalt emulsion being sprayed onto a prepared surface
ROAD OVER BRIDGE (R.O.B.)
Fig: Plan, Elevation and cross section of ROB components
 For this project three ROBs are proposed at Sadisopur, Jat Dumri in Bihta-
Daniyawan section and at Kadibigha in Chandi- Sarmera section
 Elements of ROB
1. Retaining wall
2. Abutment
3. Pile
4. Pile cap
5. Pier
6. Pier cap
7. Beam/ girder
8. Bearing
CONTD.
CONTD.
Fig: Excavation process for the backfill of retaining wall
Fig: Pile cap
CONTD.
Fig: Pier shaft
Fig: Pier Cap
Fig: Girder’s span provided over the Railway line
CONTD.
TESTS PERFORMED
1. California bearing ratio (C.B.R.): -
CBR is a penetration test for evaluation of the mechanical strength of road sub grades and
base courses.
2. Field dry density using sand replacement method
Fig: On site FDD test using sand replacement method
The Field density test is quality
control test carried out at site
for knowing the increased
density or compaction achieved
at site on the soil layer.
Fig: FDD Test result from chainage 7+536 to 7+580
3. Sieve analysis
Sieve analysis is an analytical technique used to determine this particle size distribution
of granular material with macroscopic granular sizes. This sieve analysis technique
involves the layering of sieves with different grades of sieve opening sizes
Fig: Gradation check of GSB layer
CONTD.
Fig: Gradation result of GSB Layer from chainage 16+250 to 16+292
• During my internship I gained some experience from :-
Higher Official
Contractor
Supervisor
Labor
• Practical skills
• Interpersonal communication skill
REFLECTION OF WORK
CONCLUSION
 The main objective of training is to provide an opportunity to Under
Graduates to identify, observe and practice how Engineering is
applicable in real industry. It is not only to get experience on technical
practices but also to observe management practices and to interact with
field worker.
 Also I learnt the way of work in organization, the importance of
being punctual, the importance of maximum commitment in the
importance of team spirit.
 In my opinion, I have gained lots of knowledge and experience needed to
be successful in a great a Engineering challenge, as in my opinion,
Engineering is after all a challenge not a job.
REFERENCES
[1] IRC:37-2012 Guidelines for the Design of Flexible
[2] IS:20-2007 Codes for the rural roads & standard designing of a pavement.
[3] IS:456-2000 Plain and reinforced concrete
[4] IS:73-2006 Paving Bitumen
[5] IS:8887-2004 Bitumen emulsion for roads
[6] Khanna & Justo, Highway Engineering Provisions & general data obtained for
soil tests, designing of flexible pavement & traffic survey study.
[7] K R Arora, Soil Mechanics & Foundation Engineering Soil tests & their details
are obtained.
[8] B.C Punmia, Soil Mechanics, Soil tests & their applications are preferred from
this book.
[9] www.wikipedia.org
[10] www.civil.org
Flexible pavement

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Flexible pavement

  • 1. PRESENTED BY:- AMIT KUMAR 1BI17CV013 BANGALORE INSTITUTE OF TECHNOLOGY K.R. Road, V.V. Puram, Bangalore- 560004 DEPARTMENT OF CIVIL ENGINEERING INTERNSHIP ON CONSTRUCTION OF BALANCE WORK IN BIHTA- SARMERA ROAD, SH-78 UNDER THE GUIDANCE OF:- 1. DR. K.V.VIJAYENDRA PROFESSOR DEPT. OF CIVIL ENGINEERING BANGALORE INSTITUTE OF TECHNOLOGY 2. MR. UMESH KUMAR TEAM LEADER EGIS INDIA CONSULTING ENGINEERS PRIVATE LIMITED PATNA, BIHAR
  • 2. CONTENTS  Company profile  Project details  Project location  Task performed  Flexible pavement  Flexible pavement layers  Road over bridge (R.O.B.)  Test performed  Reflection of work  Conclusion  References
  • 3. COMPANY PROFILE  Egis is an international group with presence in over a 100 countries, offering engineering, project structuring and operations services. In engineering and consulting its sectors of activity include transport, urban development, building, industry, water, environment and energy  Egis is a world-wide industry leader in road/ tunnel/ bridge operations, toll collection systems, infrastructure/ equipment(s)/ asset(s) management & maintenance, traffic & safety management, Etc.  Some of their expertise’s in Engineering are-  Design engineering  Engineering for builders  Quality, cost and deadline control  Project management  Choice of contractors  Acceptance of the works
  • 4. PROJECT DETAILS COMPANY BIHAR STATE ROAD DEVELOPMENT CORPORATION LIMITED PROJECT NAME CONSTRUCTION OF BALANCE WORK IN BIHTA SARMERA ROAD, SH-78 CONTRACTOR BSCPL INFRASTRUCTURES PVT. LTD. SUPERVISION CONSULTANTS EGIS INTERNATIONAL S.A. IN JV WITH EGIS INDIA CONSULTING ENGINEERS PVT. LTD LOCATION BIHTA TO SARMERA DURATION 36 MONTHS ESTIMATED COST INR 3917 MILLION
  • 5. CONTD.  The subproject road section (SH-78) is located in the state of Bihar.  It has been distinctively divided into 2 segments separated by NH 30A.  The first segment, Bihta- Daniyawan is in Patna District  other section, Chandi- Sarmera is in Nalanda District.  The first segment starts at Junction of NH-30 near Bihta and ends at junction of NH-30A near Daniyawan totalling 52.3 km  The other section starts at Junction of NH-30A near Chandi and ends at Junction of NH-82 near Sarmera totalling 48.014 Km.  There is a gap of 20km between end point of first segment and start point of second segment.  This 20 km section is part of National Highway 30A.  The total length of this subproject is 100.314 km.
  • 6. PROJECT LOCATION Fig: Project Location (Bihta- Sarmera)
  • 7. TASK PERFORMED I. Supervising the flexible pavement construction II. Supervising the ROB construction III. Tests performed • Field density test by sand replacement method at different chainages. • Gradation check of subgrade, G.S.B. and W.M.M. at different chainages. • CBR test of different subgrades and base courses.
  • 8. FLEXIBLE PAVEMENT Fig: Proposed Cross section of pavement layer
  • 9. FLEXIBLE PAVEMENT LAYERS 1. Subgrade Subgrade is the native material underneath a construction road, pavement, or railway track, it is also called formation level, the subgrade may also refer to imported material that has been used to build an embankment. Fig: Bed of Subgrade
  • 10. CONTD. Fig: W.M.M. bed Fig: Bed of G.S.B 2. Granular Sub base (G.S.B.) The granular base course is considered as the most imp component of flexible pavement layer which sustain the wheel load stress and disperse through larger area on the GSB layer below good quality coarse aggregates are used in the GSB layer of flexible pavement 3. Wet Mix Macadam (W.M.M.) Wet Mix Macadam laying method contains of laying spreading and compacting of clean, crushed, well-graded granular materials on a prepared and Granular sub-Base.
  • 11. 4. Prime coat (P.C.) and Tack coat (T.C.) Prime coat- A prime coat is mainly responsible for protecting the substrate of a construction project before adding additional layers. Tack coat- A tack coat is applied after the prime coat, to form an adhesive bond between the tack coat and the next layer of coating Fig: Layers of Prime coat and Tack coat 5. Densified Bituminous Macadam (D.B.M.) Dense Bituminous Macadam (DBM) is a binder course used for roads with a greater number of heavy commercial vehicles and a close-graded premix material having a voids content of 5-10 per cent CONTD.
  • 12. CONTD. 6. Bituminous Surface Treatment (B.S.T.) A bituminous surface treatment (BST), also known as a seal coat or chip seal, is a thin protective wearing surface that is applied to a pavement or base course. Figure 4.8: Asphalt emulsion being sprayed onto a prepared surface
  • 13. ROAD OVER BRIDGE (R.O.B.) Fig: Plan, Elevation and cross section of ROB components
  • 14.  For this project three ROBs are proposed at Sadisopur, Jat Dumri in Bihta- Daniyawan section and at Kadibigha in Chandi- Sarmera section  Elements of ROB 1. Retaining wall 2. Abutment 3. Pile 4. Pile cap 5. Pier 6. Pier cap 7. Beam/ girder 8. Bearing CONTD.
  • 15. CONTD. Fig: Excavation process for the backfill of retaining wall Fig: Pile cap
  • 17. Fig: Girder’s span provided over the Railway line CONTD.
  • 18. TESTS PERFORMED 1. California bearing ratio (C.B.R.): - CBR is a penetration test for evaluation of the mechanical strength of road sub grades and base courses. 2. Field dry density using sand replacement method Fig: On site FDD test using sand replacement method The Field density test is quality control test carried out at site for knowing the increased density or compaction achieved at site on the soil layer.
  • 19. Fig: FDD Test result from chainage 7+536 to 7+580
  • 20. 3. Sieve analysis Sieve analysis is an analytical technique used to determine this particle size distribution of granular material with macroscopic granular sizes. This sieve analysis technique involves the layering of sieves with different grades of sieve opening sizes Fig: Gradation check of GSB layer CONTD.
  • 21. Fig: Gradation result of GSB Layer from chainage 16+250 to 16+292
  • 22. • During my internship I gained some experience from :- Higher Official Contractor Supervisor Labor • Practical skills • Interpersonal communication skill REFLECTION OF WORK
  • 23. CONCLUSION  The main objective of training is to provide an opportunity to Under Graduates to identify, observe and practice how Engineering is applicable in real industry. It is not only to get experience on technical practices but also to observe management practices and to interact with field worker.  Also I learnt the way of work in organization, the importance of being punctual, the importance of maximum commitment in the importance of team spirit.  In my opinion, I have gained lots of knowledge and experience needed to be successful in a great a Engineering challenge, as in my opinion, Engineering is after all a challenge not a job.
  • 24. REFERENCES [1] IRC:37-2012 Guidelines for the Design of Flexible [2] IS:20-2007 Codes for the rural roads & standard designing of a pavement. [3] IS:456-2000 Plain and reinforced concrete [4] IS:73-2006 Paving Bitumen [5] IS:8887-2004 Bitumen emulsion for roads [6] Khanna & Justo, Highway Engineering Provisions & general data obtained for soil tests, designing of flexible pavement & traffic survey study. [7] K R Arora, Soil Mechanics & Foundation Engineering Soil tests & their details are obtained. [8] B.C Punmia, Soil Mechanics, Soil tests & their applications are preferred from this book. [9] www.wikipedia.org [10] www.civil.org