5. 2
650
200
15
250
90 100,000
55,000
15~20
350~400
2006
Ningbo Lehui Food Machinery Co.,Ltd,
is the largest manufacturer of brewery
equipments and stainless steel vesselsin
China so far.For the time being, Lehuihas
around 650 employees, among whomthere
are about 200 technicians and15 brewmasters.
Lehui aims to be one of the world's best
manufacturer for brewery equipment and the
supplier of turn-key project toprovide
brewery equipment that is of high quality,
low price and perfect servicefor the global
breweries .
Lehui is located in Xiangxi Industrial
Zone, Xiangshan, Ningbo, Zhejiang
Province in China. It is 250km far away from
Shanghai and 90km far away from the
downtown area of Ningbo. The factory
2
takes floor area of 100,000m , in which
2
there are 55,000m modern shops. Lehui
has all kinds of the most advanced processing
equipment, such as, four sets of laser welding
machine, French plasma welding machine,
large-scale head spinning machine and the like.
The annual production capability is to fabricate
15~20 sets of brewhouse and 350~400 sets of
huge stainless steel fermentation tank.
Lehui became a joint-venture withthe
copperation of Ziemann Germany in2006.
6. 3
Company Profile
ISO9001
ASME PED
GOST AS1210
6
AAA
Lehui has qualified quality control
system like ISO9001, China
pressure vessel manufacturing
certificate & pressure piping
installation certificate, as well as
ASME, PED, GOST, AS1210, etc.
China Banking System has
conferred the highest-class
medal, AAAFaithful Enterprise,
on Lehui for 6 years
successively.
TUV GOSTASME
ISO9001ISO9001 2000PED
Passports to the world
7. 4
Lehui Operational Tenets:
Strategy: Being professional and devoted to build up core
competitiveness
Market: European quality, Chinese cost
Management: practical, standard and successive improvement
Service: honest, responsible and timely
Talent: merits, cooperation and caring
Technology: technology leadership
9. 20
6
Material Collecting
Silo
Sieving
Milling
Mash Tun
Rice Cooker
Lauter Tun
Spent Grain Tank
Thermal Energy Recovery System
Hop Dosing System
Pre-run Tank
Wort Pre-heating
Wort Kettle
Whirlpool
Wort Flash Evaporation Boiling System
Wort Cooling
2nd-stage Yeast Propagator
Yeast Storage Tank
Cross-flow Filtration
Fermentation Tank Farm
Candle Kieselguhr Filter
PVPP Candle Filter
Group of BBT
CO Reclaim2
17 18 19 22
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
19
20
21
22
21
24
12
23
24
23
Note: All technical data and description in this brochure are particular figures and shall not create any promissory agreement.
The formal contract signed by Lehui and the client should be taken as final and binding.
10. Brewery Turnkey Service
7
In the past, setting upa new brewery was generalcontracted by
an engineering company. For the time being,the general contractor
of a new brewery turnedinto the manufacturer of corebrewery
equipments. This new international trend can bring lower costand
shorter period to breweries whenthey plan to set upa new brewery,
moreover, this kind of general contracting can alsoprovide more
excellent after-sale service.
11. 8
2002
60 1 40 1 20
15 10 9 5 5
3 3
20
(2006 )
Pearl River Brewery(Zhanjiang) Turnkey Project
20 (2004 )
Turnkey project of 200,000-ton Kingway (Shantou) Brewery
Lehui is an excellent generalcontractor
of turnkey project of brewingsystems.
It is one of thefew excellent supplier,
who can provide turnkey serviceof
complete brewhouse, technical design
of fermentation shop and packagingline,
fabrication of equipment, installation,
commissioning, personnel training,
auto-control system etc. From 2002till now, Lehui successfully general
contracted and built many world'sfirst-class breweries, including 1X
6,000,000HL, 1X4,.000,000HL, 15X2,000, 000HL, 7X1,000,000HL, 5X
,
500,000HL and 3X300,000HL(annual capacity). Withcustomer s support,
,
it takes only 9 monthsfor Lehui to finish aworld s first-class brewery with
annual capacity of 200,000 tons from design to beer production, whichis the
quickest speed of setting upa new brewery in theworld.
It is requisite to makea reasonable layout before settingup a new brewery.
The layout of the brewery shouldadopt central blocks, which are organically
combined in accordance with the production process, production management,
procession facilities and auxiliary machines,so as to keep thelines of
production & transportation consecutively smoothlyand conveniently,
moreover, a lot of lands and investment ofcivil works can be saved.
BBH (2006 )
BBH Tashkent Brewery Opening
Ceremony
(2006 )
KIRIN(Zhuhai) Brewery:
Brewhouse Turnkey Project
12. Raw Material Handling System
Lehui provides complete raw materialhandling equipment and
automation system, including material conveying,storage silo,
oscillating sieve, pulse bag dustaspirating, measuring hopper and
mill etc.
Flexible starch mixing system enablesdirect corn starch dosing and
mixture of corn and ricedosing. Processes like frequency conversion
feeding, second mixing, dust leakageprevention and dust recycle are
applied as its advancement.
Process Flow Chart of Raw Material Handling
WET MALT MILL
WET RICE MILL
RICESILO
MALTSILO
MALTSILO
MALTSILO
MALTSILO
OSCILATINGSIEVE
OSCILATINGSIEVE
DE-STONE
DE-STONE
PULSEDE-DUST PULSEDE-DUST
METERINGSILO
METERING SILO
BUFFERHOPPER BUFFERHOPPER
PULSEDE-DUST
9
13. Material Collecting System
Silos & lifting system
10
Effective Oscillating Sieve Group
Starch Mixing SystemEffective dust aspirating system
beautifies plant environment
Stable and reliable performance:
malt wet mill and rice wet mill
14. 11
10
The technical design and qualityof whole set of brewhouseequipment
provided by Lehui has beenvery close to that ofEuropean-made products.
On the basis of above10 years experiences in brewhouseequipment,
manufacturing Lehui uses overseas advanced technology for references and
combines it with its ownunique characteristics to produce our excellent
brewhouse technology and equipment.
Brewhouse
16. Mashing / Rice Cooking System
13
Í ¼Æ ¬Internal laser-welded dimple jacket
Internal dimple jacket steam
heating control, without water hammer
The efficiency of steam heating jacket is
obviously higher than that of external
jacket, improving greatly in the temperature
rising speed. Internal honeycomb like wall
may cause liquid turbulence, improving
heat transmission efficiency, decreasing
fouling, and prolonging cleaning interval.
Effective water drainage design prevents
from water hammer, improving
performance life of the equipments.
17. 14
60-100 40-0
1.5 C/min
1.0 C/min
8-10 / 12 /
3 3
15m / 100m/
2B
Design Data:
Throw: malt: rice=
60-100 40-0 ;
Mashing heat-up speed:
1.5 C/min;
Brewing heat-up speed:
1.0 C/min;
Batch of brewing:
8-10 brews/day(12 brews/
day can be reached with
customers' special request);
Capacity of brewing:
150hl/brew 1000hl/brew
or as other special request;
External surface:
various choices such as fully
polishing, matt finishing,
sand blasting and 2B plate.
Stirrer of mashing:
specially designed stirrer
of rice cooker and mash
tun facilitates mixing
process with lower shear
force and higher heat-
conductivity. Our
engineers optimized the
four contradictive data,
which are low shear force,
low power, high mixing
capability and high heat-
conductivity, to enable an
advantage of Lehui
brewhouse equipment.
18. Mashing / Rice Cooking System
15
Well-considered safety alarming device, can
be equipped with overflow alarming device
Mash tun with laser-welded
dimple jacket
Mash tun with half-pipe jacket
Heating jacket: 2 types of steam heating jackets,
which are traditional half-pipe jacket and laser-
welded dimple jacket. (There are two different
types: built-in and built -out) Lehui's unique
dimple jacket is made by laser welding and then
formed at site by pressure bulging. Its
advantages are: the media inside jacket form
turbulent flow even at a low speed, and the heat
transferring coefficient is high; place more jacket
area on the same size tanks; the jacket welding
seams are away from the shells seams, which can
avoid jacket media leaking into the tank and
therefore improve operation safety; laser-
welding bears less influence of heat deformation
and thermal stress, while the half-pipe jacket
welding has wider welding area and worse heat
deformation.
Brewhouse Control Instruments
19. 16
Steam Valves
Temperature control: Steam pressure direct control
instead of conventional mode, can increase accuracy,
reduce temperature difference between heating steam and
material, slow temperature change and lessen internal
scaling.
Pipeline Lane
of Brewhouse
Gimbaled stirring motor: coaxial type,
compact structure, minimum maintenance,
economical electricity consumption
and stable driving.
Bottom in/out let: anti-eddy, reduce oxygen
suction.
Brewing and mashing
outlet system
Condensate pump:
closed recovery, flash
evaporation reduction,
effective recovery
20. Lauter Tun System
17
Relationship between load of grain layer and filtration brews
BrewLoad
S
M
SAMPLE S TATION
DOSING TANKS
NORMAL WATER
HOT WATER TANK
CIP RETURN
TRUB TANK
WORT KETTLE
HOP DOSING
CHILLED WATER
MASH TUN
AIR 4 -5bar
BREW WATER
CIP/WATER PANEL
WORT PRE RUN TANK
SPENT GRAINS SILO
WEAK WORT TANK
WEAK WORT TANK
Lauter tun
SPENT GRAINS BUFFER
12m
Lauter Tun with 12m Diameter
21. 18
Driving device: Apply gimbaled frequency
conversion control on speed reducing system
and use electric lifting instead of conventional
hydraulic lifting, which results to more
convenient, homogeneous and gentle driving,
as well as less maintenance, failures and
leakage.
22. Lauter Tun System
19
1
Sieve Plate
2
Charging Valve
Sketch of Spray
Nozzle
1
S
4mm
3
Sieve Plate Distribution
4
Spent Grains Outlet with Sieve Plate
Multi-area Ring-pipe Gathering System
2
3 4
23. 20
Outdoor Silo
Wort Sampling
Table
Indoor Spent
Grains Storage
Tank
Reflux: Central backflow technology
enables the fine part ofthe refluxed
sparges evenly in the wholelautering
area, so there is nomore partial
blocking. The refluxed is inbelow the
mashing to prevent from oxygen
contact.
False bottom: Lehui-made 4mm
grooving false bottom, improves alot
in smoothness and cleanness. Square
design expands percentage of open
area. Properly distributed large diameter
wort collector and fan shape nozzle
ensures the cleaning and sanitationof
the lauter tun.
Spent Grains flap: larger diameter
and sealing area. Designed with a
transmission arm, between the armand
flap, there is a floatingstructure. When
the arm moves up tonearly closing, the
flap automatically balances itself
according to the stress borne.
Control: Automatic on-line control
through control units of pressure,
flow, level andturbidity meter etc.
Multi-area ring-pipe gathering system:
configuring with honeycomb wort gathering
connection, the effluent path of wort can be
more accordant with ring-pipe gathering system.
According to its concentration control technique,
this system can balance the concentration of the
inside and outside grains layer, especially when
in the grains washing step, it guarantees the
uniformity of the whole grains layer in order
to achieve the highest rate of yield with Lehui's
characteristic.
According to different diameters of the Lauter
Tun, the gathering ring-pipe quantity is also
different.
Grains raking and discharging: well combined
raker and blade will not have the trouble of blades
pulling off with its rational structure and also can
reduce repairing, it can be used as raker when
running forward and can be used as grains
remover while running reverse.
In addition, the combination of streamline coattail
type and S-type raker contributes to a significant
grains raking effect.
Design of giant inner casing: can speed
up filtration, reduce dead corner and
improve central line speed, grains raking
effect, as well as grains discharging speed.
High-position principal axis seal: can
solve the problem of leakage and
pollution completely.
High-performance feed-in valve:
umbrella like when open which is good
for distributing the grains layer; at the
same level with the sieve plate when
close which is good for completely
discharging of grains.
Grain washing: Antioxidation washing
differs from spray ball washing, the
water sparges at close distance and
flows down in the umbrella form.
24. 21
4 / 16
2-3EBC
1-2ml/l
0.1ppm
o
0.6 P
100%
1.5 2m 2.1 2.1m 2.4 2.4m
70%
8
25T
3
130m
Mash Filter Technique
Technical Data:
Two types of Mash Filter: with orwithout
overhung membranes
Moisture content of discharged spent grain
cake: 70%
Daily batch: 14 brews/day, Max.16brews/
day
Turbidity values: 2-3EBC
Solids content in the wort:1-2ml/l
Wort oxygensuction: 0.1ppm
o
Residual sugar after grains sparging: 0.6 P
Yield rate: 100%
Plate form: 1.5 2m, 2.1 2.1m, 2.4 2.4m
Fully automatic control
The Superiority of Mash FilterTechnique
3
Up to 25T charge per filter can basicallysatisfy 130m brewing capacity.
Effective way of filter clothes automatic cleaning guarantees thecleaning effect
and reduces the maintenance cost.
Applying membrane plate filter technique,the filter pre-extrudes spent grain
layer by membrane blowing afteroriginal wort filtration and discharges most of
wort in the spent grainlayer, which reduces spent grain washing time andwater
consumption. After sparging, spent grain layer willbe pressed again by membrane
blowing and most of waterwill be extruded from thespent grain layer, which
reduces not only water consumptionbut also the water contentin spent grains, and
also makes the spent graintransferring more convenient, as wellas improves the
yield.
Overall welded membrane, made ofimported polypropylene material, prolongs
its service life greatly whichcan be more than 8years overcoming the shortcoming
of short service life ofrubber material and moreover itdramatically enhances the
intensity of membrane plate.
Fixation way of the singlepoint overhung filter plate makesit faster to transport
the filtration plates and replacethe filter clothes, as wellas to run the filter.
Mash Filter
25. 22
14
100
Mash Filter or LauterTun?
It depends on the overall concept and the structural environment
in which the brewery operates. The following are the examples of
some superiorities of the mash filter.
Improve the production efficiency: satisfy more than 14 brews
per day; can filter wort when it is under the high viscid condition.
The filtration will not be influenced by the raw material's quality;
It is suitable for high concentration wort production.
Lower production cost: high rate of wort yield, which can reach
above 100%; suits different auxiliary materials; can produce wort by
using raw material without husk; and can brew by large proportion of
the auxiliary material.
Improve the products quality: little oxidation, the whole filtration
and grains washing process are under closed condition; low turbidity
of the wort and small trub material content.
20 10
Remark: Lehui has adopted the technology of mash filter in several projects such
as Pearl River (Zhanjiang) brewery with 20 mil. tons annual capacity and Pearl
River (Shijiazhuang) brewery 10 mil. Tons annual capacity.
Automation Diagram of Mash Filter
Special central mash infeed technique,and forward & reverse grains
washing technique guarantee the well-proportionedmash distribution,
the completeness of the grainswashing, and the yeild rate,which also
extend the cleaning cycle ofthe filter clothes and reducethe water
consumption.
Double-sided filtration with filter clothesembedded in both chamber
plate and membrane plate, willincrease the filtration area andreduce
the filtration time.
With cavity (protection) design, membranes can be pressedwhen there
is few filter cake leftor even no filter cakeleft, also supported by
chamber plate to avoid overextensionor damage.
Meanwhile Lehui can also supplythe Non-membrane Mash Filter
which has similar specification andtechnical configuration with the
Membrane Mash Filter.
26. Wort Kettle System
23
Dynamic Low Pressure & Vacuum Evaporation System
80-90
8-10 /h
8-15
40-60
8-10 /h
4-6
STEAM
SUGARSTORAGE
PANEL
ENERGYSTORAGE
PANEL
WORTHEATER HOP DOSING
HOP DOSING
CONDENSATE
WHIRLPOOL
CIP RETURN
SAMPLE
VENT
VAPOUR CONDENSER
ENERGYSTORAGE
Process Flow Chart
27. Design Data of Wort Kettle:
Boiling time: 40-60 min.
Boiling intensity: 8-10%/h
Total evaporation capacity: 4-6
Boiling processing:
Dynamic Low Pressure Boiling,
Forced External Circulation Boiling,
Bottom Pushing Inner Circulation
Boiling, Low Pressure Boiling and
Normal Pressure Boiling
Lehui initiative: dynamic low
pressure boiling & vacuum
evaporation, bottom pushing inner
circulation boiling
Conventional Design Data:
Boiling time: 80-90 min.
Boiling intensity: 8-10%/h
Total evaporation capacity: 8-15
Normal/Low Pressure Boiling
Dynamic Low Pressure Boiling
+
0.3bar
24
Normal Pressure Boiling & Vacuum Evaporation
28. Wort Kettle System
Low Pressure Boiling System
25
Specially designed spreader
increasing evaporation area and
reducing boiling time.
Processing Characteristics:
Dynamic low pressure boiling process: maintains
a constant pressure variation during the boiling to
generate severe boiling and evaporation during the
pressure drop by using flash evaporation theory
(also called explosive boiling, which is instant
vaporizing at high temperature). It is different to
common evaporation boiling, which only generates
evaporation on the liquid surface. Thus the current
process speeds up not only the aggregation of
porcelain and polyphenol, formation of reduction
materials and hop, but also the evaporation of DMS.
External compulsory circulation process:
A circulation pump with large flux and low lift
outside of the boiler is used to draw wort out from
the side of boiler and afterwards enter into the wort kettle from the central pipe. A multi-
layer deflector shell will help to form a uniform evaporation surface. This circulation
pump may improve the multiple circulation, intensify wort flow inside of the tubular
heat exchanger and reduce steam consumption since the wort flow is no longer relies
on steam but depends on external force.
Internal circulation boiling from the bottom: A screw propeller is added to the bottom
of internal heater to intensively push the wort at the bottom of kettle to flow along the
shaft of heat exchange tube, to force wort convection.
Low pressure boiling process: Maintains constant pressure, such as 0.3 bar, during the
boiling to strengthen aggregation effect and hop leaching, shorten boiling time, and
save energy.
Internal boiler: increase proportion
of tallness and diameter, increase
inner power and facilitate the wort
flow
29. 26
78-80 C
95-97 C
76 C
98 C
30%
98-99
/ 85 90 25 30min / /
92.36 98.5 100 5 10min 98.13 25 30min
Wort Preheating System
Water Sealed Tank
Thermal Energy Recovery Plant
Technical Parameters:
Thermal energy water inlet temperature: 78-80
Thermal energy water outlet temperature: 95-97
Wort temperaturebefore preheating: 76
Wort temperatureat inlet of wort kettle:98
Recovery method: recovery under atmospheric
pressure, recovery under low pressure
Effect: energy saving over 30%
Plant Features:
When heating to 98-99 , wort goes into wort
kettle in the state ofsub-boling.
Water sealedtank is adopted as vacuumand
overpressure safety device.
Multiple combination modes are available
for thermal energy recovery water tank.
Heat energy
storage tank
Secondary steam
condenser
Condensate cooler
Cold water
Hot water 82
Wort pre-heater
Steam
Steam consumption for
cool wort(ton)
Before technical renovation After technical renovation
Wort average temperature
at outlet of increased pre-
heater
Wort temperature at outlet
of original pre-heater
Temperature rising time
during wort boiling
Average temperature at outlet
of secondary steam condenser
hot water
Secondary steam
recovery time
Before implementation
After implementation
System Flow Chart
30. Partial view of tubular heat exchanger,
which considers even diffusion and
circulation of low-pressure steam.
27
Normal Pressure Thermal Energy
Recovery System
Lehui has developedlase r welded
dimple plate heatexch anger with
high efficiency and lowpr ice, which
will replace traditional tubularhea t
exchanger. ThermalPressure Energy
Recovery System
Thermal Energy Recovery Plant
31. 28
1.5-2.5%
0.3-0.45bar
85-88 C
85-88 C
DMS 0-10ppb
DMS
Process:
After sedimentation, hot wort enters the
vacuum evaporation tank as a tangent and
forms a reversal cone evaporation area in
the vacuum evaporation tank. Under the
force of vacuum, wort flash vapors and boils.
This will effectively eliminate
DMS
This will effectively eliminate
DMS in th whirlpool and the wort kettle.
newly formed
in the whirlpool and free DMS in the
wort kettle.
Technical Parameters:
Vacuum evaporation rate: 1.5-2.5%
Vacuum degree: 0.3-0.45bar
Evaporation temperature: 85-88
Hot wort temperature after vacuum evaporation:
85-88
DMS content in cold wort: 0-10ppb
Vacuum Evaporation System
Schematic diagram of wort flash boiling system
Variation of DMS content in the wort:
Vacuum
evaporator
Hot water 80
Cold water 20
Secondary steam condenser
Wort pump
Secondary steam condenser
Original wort pump
Vacuum pump
Wort from whirlpool Wort to sheet cooler
DissociatedDMS[ppb]
Full kettle 15min 30min 45min Boiling end Settled Vacuum evaporated
32. 29
DMS
10PPb
98
85
System Superiority:
Optimize the beer quality: guarantee minimum DMS
content in the cast wort which can be lower than 10PPb.
Savingene rgy and reducing energycon sumption:afte r
vacuumfla sheva poration,the wort temperaturelow s
downfro m98 to85 , thusit will reducethe cooling
consumption distinctlyafte r cooling stage. This
technology is well thanothe rs inener gysav ing.
Aspar allel connection systemof the original system,
it suit the old factoryrebu ilding,whi chmea nswe can
rebuildthe mwith out stopping the production.
Vacuum Evaporation Liquid Level
Vacuum Evaporation System
33. 30
Whirlpool & Sediment Tank
Whirlpool Outlet Sediment Tank
Sediment Tank System:
Large conical bottom effectively unites two types of
sedimentation: whirling and natural sedimenting, which makes
the hot trub subside at the bottom of the tank in relax state.
The hot trub can be recovered without using the mechanical
scatter device or extra water consumption, reduce water
consumption when scattering.
Whirlpool System:
Low speed tangent feeding, short time of sediment,
tightly formed hot trub for effective separation.
Special mechanical-driven cleaning device thoroughly
cleans the trub by backwash.
The usage of hot trub tank can reduce pollution and
increase wort yield.
Anti-leakage double seat valve at the outlet of whirlpool
can effectively separate the washing for brewhouse and
fermentation plant, and also reduce the dead corner.
Newly designed inverted-cone whirlpool benefits more
to the sedimentation and washing of the hot trub.
34. 31
CIP System for Brewhouse
CIP
Concentrated Acid & Caustic
Equipent for CIP System
CIP
CIP
Full-automatic program
control, composed of CIP
tank, heat exchanger, CIP
pump, acid/caustic density
meter, acid/caustic dosing
pump, anti-leakage valves,
etc. The cleaning effect is
reliable.
CIP
Leakproof Valve Cluster for CIP
WORT WAY
LAUTERTUN,WEAKWORT
WORTKETTLE,WHIRLPOOL
WORTPRERUNTANK
RICECOOKER,MASHTUN CONDENSATE
STEAM
WARMWATER
AUTOMATIC
SIEVE
WORTHEATER
BREWHOUSE
WORT WAY
HOT
WATER
RETURN
TANK
CAUSTIC
TANK
WORT WAY
HEAT EXCHANGER
HOT
TANK TANK
ACID
COLDWATER
VENT
ACID DOSING
CAUSTICDOSING
CAUSTIC
BREWHOUSE
Process Flow Chart
CIP
CIP System
35. 32
Features:
Two pumps with frequency conversion at front and back of
,
plate cooler, can adjust pump s conveying frequency in
reference with the distance of fermentor. It is a way
to reduce electric consumption and enhance equipment safety.
Aeration capacity: 8-16ppm
Aeration Control mode: One way is performing on line control
through the feedback of oxygen dissolving meter; while
another way is accurately adjusting through mass flow meter
and high precision regular valve.
STEAM
HOTWATER
CHILLEDWATER
FERMENTER
WHIRLPOOL
STERILEAIR
PLATE COOLER
8-16ppm
Process Flow Chart
Wort Cooling and Aeration System
36. Wort Cooling and Aeration System
33
Lehui typical high efficiency mixer
ensure the dissolution of oxygen is
even, sanitary and accurate.
Separate wort aeration system, with aseptic air,
filtered pressure-reduced steam
Mass Flowmeter
37. Consists of 2 or 3sets of hop dosing tank,dosing
table, conveying pump, pipeline andvalve.
Safety devices like safety valve, vacuum valve,
exhaust valve, etc. on the top of dosing tank.
Hop dosing is designed as bottom-in-top-exit to
avoid hop blocking in the pipeline. After dosing,
pump and clean the tank with warm water. The
whole operation is fully automatic and easy.
34
WORT KETTLE
SAMPLE STATION
WORT KETTLE
NORMAL WATER
S1 S2 S3
Part of Hop Dosing System
Hop Dosing System
Hop Dosing System
38. Lactic Acid Fermenting & Dosing System
PH
CO2
CIP
When adjusting PH value, most
breweries use food grade lactic
acid, phosphoric acid or
hydrochloric acid, however these
acids influence the beer flavorin
some way. The lactic acid
produced with pure fermentation
method can make up forthis
shortage. It is naturally fermented
lactic acid when adding
lactobacillic in the wort atanaerobic
condition. This brings you original
and gentle flavor, and meet green
beer standard.
This system is made upof lactic
acid fermentation tank, plate heat
exchanger, dosing pump,
circulation pump, tank top CO2
aeration and CIP systemetc.
PIC
MASH TUN
RETURN
WORTKETTLE
STEAM
CONDENSATE
WORT
CIP
CO2
STEAM
HOTWATER
RETURN
COOLINGWATER
COOLINGWATER
PLATE HEAT EXCHANGER
35
( )
Lactic Acid System (InBev Shiliang)
39. Hot Trub Tank Green Wort Tank
Dissolving & Dosing of Auxiliary Materials
Dissolving and Mixing
of Auxiliary Materials
Auxiliary System for Brewhouse
Auxiliary material dissolving and dosing
system: Dosing of acid, enzyme andadditives
,
aren t through the manhole, soit can relieve
working intensity and enhance safety.
Syrup storage & dosing system: Wort kettle
syrup dosing has become more and more
important, Lehui has focused on this trend and
developed several sets of syrup storage and
dosing systems, mainly completed with syrup
storage tank, dosing pump and measuring
device etc. The conveying pipeline with electric
heating pipe preserves the syruptemperature
therefore can avoid crystallization.
36
40. Æ ¡ ¾ Æ · ¢ ½ Í ¼ ä
Electrical & Control SystemFermentation Shop
System Flow Chart of the Fementation Shop
37
PROCESS LINE FOR BBTS PROCESS LINE FOR FERMENTERS
CIP SYSTEM TO CELLARS
YEAST STORAGE SYSTEM
WASTE YEAST
Lehui designed fermentation shop is a combination of all kinds of excellent individual equipment.
41. GAS CENTRAL DISTRIBUTION STATION FULLY-AUTOMATIC CROSS-FLOW FILTRATION SYSTEM
FULLY-AUTOMATICYEASTPROPAGATION SYSTEM FILTRATION SYSTEM
CENTRAL SAMPLING SYSTEMDEAERATEDWATERPREPARATION&HIGHGRAVITYDILUTIONSYSTEM
38
2
CO DE-FOAM
42. 0.5-1
Safety device at the outlet of yeast dosing pump can
protect the rotor pump.
Yeast Dosing System
Dosing with double seat valve, separate yeast pipeline and wort
pipeline, which is hygienic and convenient.
Design Data:
Dosing of amount: 0.5-1
Control mode: frequency conversion
pump controlled by flow metersignal,
quantitative dosing or continuous
dosing.
39
43. 40
Yeast Propagation System
:
Ra 0.2m
Messer
,
CIP
Pure-bred propagation concept,
designed tank with no dead corner,
high brightness easy to wash,
reliable sterilizing performance,
CIP system make sure the
washing and steriling effect of the
complete yeast system.
Control program sets +0.5 bar in the
tank for the whole processes from
CIP cleaning, wort sterilization,
cooling to propagation, making sure
of pure-bred yeast propagation.
Smooth pipeline design as closed
loop to avoid cleaning dead corner.
Non-steam-leakage design to
maintain high hygienic standard in
the operation environment.
Precision finishing: Lehui is the
leading vessel manufacturer in
China. The tank inner surface Ra
0.2 m, no dead corner, pipe
welding is done by automatic
pipe welding machine from Messer
company to ensure flat seams, all
the finishing is to meet the
requirement of aseptic pure bred
propagation, and the safety of CIP
cleaning.
Series models for your selection,
or design as your request, such as
one-tank method, two-tank
method and three-tank method.
CIP
CIP
0.5bar
STEAM
AIR
HOTWATER
WATER
CAUSTIC
WORT
WORT
44. 41
High effect laser-
welded dimple jacket:
the cooling / heating
jacket is Lehui's patent
product, that is, laser-
welded dimple jacket.
This kind of jacket has
good heat transferring
performance and big
heat exchanging area. It
can make the yeast tank
and propagation tank
has very good speed of
cooling and heating. It
is a new type heat
transferring unit, which
is of high efficiency and
energy saving.
Tank Top Device
Dimple Jacket (ammonia)
Heating Jacket (steam)
Heating Jacket on Cone
Group Valves without Flow Plate
Yeasttank and
propagation tank has
heating jacket, which
can be cooled down by
ammonia directly.
There is a set of
measures for safe
ammonia cooling,
which can reduce the
one-off investment cost
of alcohol water.
1
2
3
4
5
1
2
3
4
5
Yeast Propagation System
Four-tank Yeast Propagation
System
Propagation Operation Panel
45. Beginning of pure bred propagation; Cradle of strong yeast
42
Leakproof bottom valve with no
hygienic dead corner
Aseptic Sampling Valve
Solenoid Valve for Ammonia Cooling
Ideal aeration stirring tank top device: as a main
feature of Lehui yeast system, the aeration stirring device
is designed with self-cleaning, equipped with vacuum
valve, safety valve and spray ball, no dead corner and for
easy cleaning. It raises the speed of temperature rise/fall
and ensures optimal aeration effect. The stable oxygen
dissolving safeguards the vigorous grow of every yeast.
Carlsberg tank
It consists of aseptic sampling
valve, aseptic inoculation valve,
bottom aeration pipe, vent pipe,
aseptic filter, inoculation hose
and accessories.
It can be sterilized by autoclave,
or by steam directly.
Tank Top Without Mixer
Tank Top With Mixer
1
2
3
1
2
3
46. Yeast Storage System
Cooling method: Tank body jacket cooling or special plate cooling
Function of storage: Mixing, cooling, pickling, cleaning, aeration
and dosing
43
VENT
AIR
CIP
YEAST
CIP
RETURN
FERMENTER
YEAST
NH3
NH3
WORT
48. Yeast Storage System
45
100%
There is anti-leakage
bottom shuttle valve,
which is designed
especially for producing
draft beer.
Tank top device with mixer, having very good mixing
performance, makes the temperature of thick yeast sludge
more even, cooling becomes quicker, and make sure the
yeast is hundred-percent aerated. It consists of vacuum
valve, safety valve, automatic pressure control valve,
mixer, aeration pole, spray ball, etc.
Yeast Storage System
Tank Top Device
49. 46
7500mm
3
600m
3
1200m
Equipment introduction: With years of experiences in tank fabrication and installation, Lehui has
produced thousands of fermentor and BBTs. Andset up the mathematic model for simulation of
temperature drop, which solves the problem concerning momentum, energy and quality
transfer in the process of fermentation.
For the time being, Lehui successfully designed and manufactured fermentor, whose diameter is
3
7500mm and net volume is 600m with ideal cooling speed. The biggest CCT with a super big
3
scale 1200m can be also designed and produced.
Fermentation Tank/BBT
Tibet Lhasa Brewery
50. Horizontal Fermentation Tank Conical Fermentation Tank
47
0.8 m
0.6 m 0.2 m 0.1 m CIP
Stainless steel tankbody:
We can design fermentorand bright beertank with different volume,
,
diameter or height,different-type cooling jacket at customers
,
request. The tank s advantages are:bright and evensurface. Use
mechanical polishing andelectrochemical polishing. The brightness
,
can meet customers process requirements. Itcan be 0.8 m
0.6 m 0.2 m 0.1 m. The polishing direction issame as
that of CIPflow. There are vertical and horizontalfermentor for your
option.
3
600m
3
600m Fermentation Tank
Not Insulated yet
Fermentation Tank Farm
(Pearl River Brewery)
( )
Tanks Fabricated
in Workshop
Fermentation Tank/BBT
Tanks Fabricated
in Workshop
51. 48
Dimple Jacket
Corrugated Channel Jacket
Distributing pipelines for
ammonia in half-pipe jacket
CIP
Mechanical polishing direction same
as CIP flow, which enhances cleaning
effect and reduces cost
Jacket:
Many kinds for option: laser-welded dimple
jacket, laser-welded arch channel jacket, laser-
welded corrugated channel jacket, halfpipe
jackets, etc. For different coolants.
Lehui owns the patent of laser welded heat
exchanging plate, which is featured in: laser
welding, various section forms. Its temperature
,
falling rate satisfies customers processing
requirements. Meanwhile, the safe performance
of jacket is improved largely, to meet the
requirement of direct ammonia cooling.
Arc Channel Jacket
Mechanical Polish
52. Rain-proof cover for thermometer:
good appearance and convenient
Shell Support Support LegSkirt Support
Drain Gutter & Dome Cover
2B
Cone is insulated with fully-welded S.S. 2B Plate, nice-appearance, cleanable.
49
Knuckle radius: can be welded at the bottom of the cone directly,
which ensures no dead corner.
Knuckle radius with flange, which is easy to
check and maintain. Avoid rain water flowing alongside the tank
wall, and avoid the furring lines resulting
from long-time protection layer outside of the
tank.
Fermentation Tank/BBT
53. 50
CFD
Reason of simulation:As fermentation
temperature must be controlled strictly,
accurate adjustment and control onthe
cooling temperature, time and sequence
of each cooling section arerequired.
However for large tanks it is not easy to
control the temperature and coolingrate of
fermenting liquor due to itsgreat thermal
inertia. We understand that many factors
will influence the cooling effect, such as
heat transfer rate, flow offermented
liquor, natural convection rate and the
quantitative relationship between
convection and heat transfer rate,
therefore to develop the effective control
on fermented liquor temperature hasvery
significant meaning.
, K
Temperature
, kg/s
Stream Function
,m/s
Rate
3
600m
39.75
Example:
Chart of temperature, stream function and rate of fermented
3
liquor after 39.75 hours cooling, take example of 600m
fermentation tank in a brewery with actual size and coils
distribution.
Method: By means of Calculation
Flow Dynamic (CFD), fermenting
liquor as the object, setup
mathematic model for heat and
momentum transfer, then process
data simulation during cooling by
figure separation technology. In
this process, we do analog
optimizing test, which has been
approved by orthogonal
experimental design, finally we
get the optimized cooling
conditions, which can meet the
pre-set cooling plan.
Hydrokinetics Simulation on the Temperature Drop of Fermenting Liquor
54. Site Installation
Lehui takes workshop as no.1 "battlefield" and
takes site as no. 2 for project management.
There are advanced processing equipment and
production flow as well as strict quality control
system in our workshop. There is strict project
management system, including fabrication,
quality control, safety, high efficiency, etc. on
site, too.
Complete hoisting of Fermentor
51
3
600m
3
Fermentor(net volume 600m)
with laser-welded dimple jacket
,
Lehui has the world s most advanced mechanic
polishing and electrochemistry technology, to
meet the strictest draft beer production standard.
Polishing Inspection Record in Yanjing Brewery
Fermentation Tank/BBT
55. 52
3
Lehui company is located alongside the
seaside. There is a big dock 3km away from
our factory. The tank can be shipped wholly
or half to every port in Europe, Africa, South-
Asia, and others.
Complete Shipment:
Transportation of tank with insulation is
relatively difficult. Special protection for
outside cladding is needed.
Transportation of unpacked complete tank
Land transportation of complete tank
Transportation of semi-finished product
56. 53
Tank Top System
CIP
Provide tank top system withmany types and specifications
like lever type, spring type,and the like, to meetdifferent
process requirement of different fermenters. Including
vacuum valve, safety valve, gas/liquorseparator, spray ball,
non-return valve, sight-glass and instrumentsconnections,
the start-up is sensible andaccurate, equipped with self-
cleaning device.
Tank Top Device Tank Top with Cylinder
57. 54
Valves and Pipelines to Cellars
Process Flow Chart
6 0 0 m 3
T I
T I
T I
L S
TT II
LL SS
TT II
TT II
TT II
LL SS
DN100-M1M2-SS
DN1 0 0 - CI P- SS
DN1 0 0 - M1 M2 - SS
DN1 0 0 - M1 CI P- SS DN1 0 0 - M1 CI P- SS
DN1 0 0 - CI P- SS
DN8 0 - CI P- SS
DN5 0 - CO2 - SS
DN5 0 - A- SS
DN1 5 0 - CO2 - SS
DN1 5 0 - EX- SS
DN1 0 0 - M2 - SS
DN1 2 5 - M1 - SS
DN100-M1M2-SS
DN1 0 0 - M1 M2 - SS
DN1 0 0 - CI P- SS
DN1 0 0 - M1 CI P- SS
DN5 0 - A- SS
DN8 0 - CI P- SS
DN1 2 5 - M1 - SS
DN1 0 0 - M2 - SS
DN1 5 0 - EX- SS
DN1 5 0 - CO2 - SS
DN5 0 - CO2 - SS
DN1 0 0 - CI P- SS
DN1 0 0 - M1 CI P- SS
DN80-AN2CIPEX-SS
DN80-AN2CIPEX-SS
DN80-AN2CIPEX-SS
DN80-AN2CIPEX-SS
DN80-AN2CIPEX-SS
DN80-AN2CIPEX-SS
DN80-AN2CIPEX-SS
DN1 0 0 - CI P- SS
DN6 5 - M3 - SS
DN1 0 0 - CI P- SS
DN6 5 - M3 - SS
DN1 0 0 - M2 - SSDN1 0 0 - M2 - SS
DN80-AN2CIPEX-SS
P I P I P IP I
P IP I
P I P I
T I
T I
T I
T I
T I
T I
PI C PI C
PI C PI C PI C PI C PI C
L S L S
600m3
PI C
T I
T I
T I
T I
T I
L S
T I
T I
T I
L S
T I
T I
T I
L S
600m3
600m3
600m
3
600m
3
600m
3
600m
3
600m
3
DN 80 DN 80
DN 100
DN150
DN 80
DN 80 DN 80
DN 80
DN 100 DN 100 DN 100
DN 80
DN 80
DN 80 DN 80
DN80
DN65
DN80
DN65
DN 80 DN 80 DN 80 DN 80DN 80DN 80DN 80
DN 80DN 80DN 80DN 80 DN 80DN 80DN 80
2 0 0 M
2 0 3
DN65-AIRCO2CIP-SS
DN65-AIRCO2CIP-SS
DN65-AIRCO2CIP-SS
DN65-AIRCO2CIP-SS
DN65-AIRCO2CIP-SS
DN 8 0
DN 8 0
CIPCIP 4
CIPCIP 3
DN1 0 0 - M2 - SS
DN5 0 - CO2 - SS
CO2
DN 8 0
DN 8 0DN 8 0 DN 8 0 DN 8 0
CIPCIP 4
Ò»Ò»
D N 8 0 - M 2 - S S
DN8 0 - M2 - SS
CIP
DN8 0 - M2 - SS
¶þ¶þ
DN 8 0 DN 8 0 DN 8 0 DN 8 0 DN 8 0
DN 6 5DN 6 5DN 6 5DN 6 5DN 6 5
ÈýÈý
DN6 5 - M2 - SS
3.6 /
3.6 /
2.4 /
DN65-AIRCO2CIP-SS
CO2
CO2
CIPCIP 3
DN6 5 - M2 - SS
DN6 5 - DW- SS
DN8 0 - CI P- SS
PI CPI C
P I CP I C
LS
P I CP I CPP II CCPP II CCP I CP I C
PI CPI C LSLS PI CPI C
P I CP I C
PI CPI C LS
P I CP I C P I CP I C
PI CPI C
P I CP I C
SC
PIC
FI C
FI C
FI C
PI C
SC
SC
PI C
SC
PI C
CIP
TI TI TI TI TI TI TI
1 0 0 M 3
1 0 1
2 0 0 M
3
2 0 1
PI CPI C LS
2 0 5
DN65-AIRCO2CIP-SS
2 0 4
2 0 0 M
3
2 0 3
2 0 0 M
3
2 0 2
DN65-AIRCO2CIP-SS
PI CPI C LS
TI
2 0 6
PI CPI C LS
1 0 0 M
3
1 0 1 T
LS
DN65
2 0 0 M2 0 0 M
3
2 0 0 M2 0 0 M
3
2 0 0 M2 0 0 M
3
Distribution panel in the Fermentation Tank Farm
Valve Cluster for Bright Beer Tanks
58. Valves and Pipelines to Cellars
Swing Bends
55
Pipeline Lane
Well-arranged pipelineis the key to draftbeer production.
It should meet production requirements,and make sure no
hygienic dead corner. The thorough and systematic
cleaning and control are importantfactors.
Organic connection of equipments in fermentation shop
reflects the engineering experiences of Lehui.
Two types of material piping : fixedpipeline plus distribution
panel and fixed pipeline plusdouble seats valve cluster; cooling
pipelines have alcohol water pipeand ammonia pipe.A rational
design of pipelines will directlyinfluence tank's cooling rate.
Lehui is very experienced inammonia pipeline design and
manufacture.
Automatic central sampling system notonly reduce the
workload, make easier for the management and improve the
efficiency, butalso guarantee the pipeline asepticcleaning
and the accuracy of sampling.
Pipe connection in each system, ensure that every pipe is
cleaned effectively.
60. Features:
Integrated & no-dead corner designand manufacturing.
Cold deaeration: fully use theimported high ratio
exterior area stuffing which can reduce tower height,
achieve minimum consumption of CO low investment2,
and operation cost. The ratio of specific surface area
comes to 1:750.
Hot deaeration: apply the heat exchanger with small
difference in temperature but large area plate. Take full
advantage of the thermal recovery, reducing the
consumption of steam and coolant.
Designed to have self-circulation function which
guarantees only the conformity deaeration water can
flow out.
Newly-designed beer mixing station, continuously
mixes high-gravity beer and deaerated water with
accurate mixing proportion.
Deaeration Water and High-gravity Dilution System
57
CO2
1:750
Stuffing
61. 3
10-50m /h
0.02 ppm
2
3
20-100 m /h
4.5 g/l
O2
CO2
58
Design Data
Deaeration mode:
Capacity of de-aerated water:
Oxygen content in de-aerated water: 0.02 ppm
Outlet temperature of deareated water:2
Carbonation degree: 4.5 g/l
De-aeration control: on-line O2 content analysis instrument
Mixing control: automatic proportion controlor beer density analysis
instrument
Carbonic acid control: on-line CO2 content analysis instrument
Cooling medium: ammonia or alcoholwater
cold tower hot tower
3
10-50m /h
3
High-gravity dilution capability: 20-100 m /h
Process Flow Chart
CHECK CO2
CARBONATION
MIXER
HOTCIPRETURN
BEERIN
BEER OUT
CO2
DAWINGRAVITY
HEAT EXCHANGER
DEAERATOR DAW plant
HOT CIP
BREW WATER
CO2
HOT CIP RETURN
DAW OUT
NH3
HOT NH3
NH3 RETURN
62. CIP System for Fermentation Shop
CIP
59
CIP 4 CIP CIP CIP CIP
PVPP
CIP
CIP
CONDENSATE
STEAM
HOTWATER
DISINFECTOR
BREWWATER
DEAERATEDWATER
Process Flow Chart
63. 60
CIP for draft beer contains 4 parts: coldCIP before filtration, hot CIP
before filtration, cold CIPafter filtration and hot CIPafter filtration,
so as to avoid cross-contamination.
This system considers not only the cleaning of tank body and pipeline,
but also the cleaning of filtration system and PVPP regeneration.
Full automatic control, including temperature control, pressure control,
level control and density control.
The processing includes: warm water, hot caustic, cold caustic, acid,
disinfection liquid, recycle water, deaerated water and brewing water etc.
The main equipment are hot water tank, hot caustic tank, cold caustic
tank, acid tank, disinfection liquid tank, recycle water tank, brewing
water tank, CIP conveying pump, heater, automatic acid/caustic dosing
pump, etc.
It can build up whole brewery CIP terminal for centralization control
according to the customer's request.
64. Cross-flow Filtration System
61
Á ÷ ³ ÌÍ ¼
CO2
STEAM
BREWWATER
BRIGHTBEER
RETURN
YEAST
RETURN
CIP
VENT
STEAM
DEAERATEDWATER
THICKYEAST
ACL.WATER
ACL.WATER
Process Flow Chart
65. 1
62
-
CIP
100
10bar
Dynamic filtration: with reference to internationally
advanced principle of cross-flow filtration
New-type filtration element-ceramic membrane: the key
part of cross-flow filter is porous -Al2O3 made by a
Germany company. Its features are:
long service life (membrane normally 8 years.)
high mechanic stability
can easily be back washed
resistance to acid / caustic corrosion normally used by
breweries, can CIP clean.
resistance to over 100 working temperature
can not be influenced by sudden pressure change, accept
above 10 bars operation pressure.
sterilized by warm water and steam
Principle of Cross Flow Filtration
The waste yeast circulates at high speed in the
channel of ceramic membrane by circulation pump,
the filtered beer flows tangentially through the
ceramic membrane and porous ceramic basis, and
the unfiltered continuously flows rapidly, flushes
some sediment out of the ceramic membrane, by
which to prevent membrane blocking and keep the
smooth flowing of the filtered. When solid amount
reaches to some extent, it will be discharged, so
solid and liquid separate.
66. Cross-flow Filtration System
Accurate Flow Rate Control Unit Acid/ Caustic Dosing
SIEMENS PLC
Full automatic control: use SIEMENS PLC. Do in-line dynamic control by
means of process control units like temperature sensor, pressure sensor,
flow meter, pneumatic butterfly valve, etc.
63
500L-2000L /h
6bar
O.5EBC
11%
18-20%
0 /ml
Technical Data:
Medium: yeast sludge or headbeer
Filtration capacity: 500L-2000L bright
beer/h
Max. filter pressure: 6bar
Turbidity after filtration: 0.5EBC
Yeastsludge density before filtration:
11%
Yeastsludge density after filtration: 18-
20%
Yeastamount in the clear liquor: 0/ml
Filtration area: as per filtrationcapacity Group Valves of Main
Frame
Stable Pressure
Control Unit
Circulation Pump
67. 64
Adding Silicagel, Hop Extract and Antioxidant
These additives are dissolved quickly, ensuring beer flavor
and abiotic stability.
CIP
DOSINGTANK
CO2
BUFFER
SILICA GEL DOSING ANTIOXIDANT DOSING
DOSINGTANK
HOTWATER
CIP
CO2
BUFFER
HOPS EXTRACT DOSING
CIP
HOTWATER
FILTERPUMP
Process Flow Chart
68. The automatic central sampling systemcan perform warm
water cleaning steam sterilization, sampling,warm water
cleaning as programmed, which reducesworking intensity
and ensures the accuracy ofthe samples.
Ready-installed connection, convenient and sanitary.
Cellars Central Sampling and Platform
65
AIR
CIP
STEAM
8
BBT
7
BBT
6
BBT
5
BBT
2 3
FSTFST
1
FST
4
FST
5
FST
6
FST
7
FST
8
FST
1
BBT
2
BBT
3
BBT
4
BBT
70. 67
BREWTECH
BREWTECH
BREWTECH Brewing Expert Control System
Overview of Brewhouse
BREWTECH Feature:
BREWTECH brewing expert control software is developed by Lehui
Company based on the excellent brewing control software by foreign
manufacturers. ZIEMANN technicians also participated in the research,
which entitles BREWTECH control software to become a brewing
control system of international level. BREWTECH adopts the merits of
various control software and is optimized according to the actual
situation in China, resulting in simplified and convenient application,
stronger intelligent control function, and additional function of
production management. In addition, we initially developed visual
image ingredients editing management system, so that BREWTECH
control system may automatically control the whole production process,
particularly improve the efficiency and reliability of saccharification
production.
More effective monitoring of productionprocess
Module structure, satisfies individualized requirements
Expanded at any time
Standard input interface, resulting in simplified operation
Open interface for all common software
Control Interface of Mash Fitter Control Interface of Lauter Tun
71. 68
ISA-S88.01
Editing Interface of Order Editing Interface of BATCH Rights Management of BATCH Editing
BATCH Function
The whole process will beillustrated through graphic form.
It is easy to changethe parameters, add process procedures,and
put in new BATCH.
The BATCH system fully conforms toISA-S88.01 international
standards.
It doesn't involve other processeswhether you want to change
the setting values of parameteror define a new process.
Youmay have an overview ofthe whole process through this
platform.
The model is available bothfor parallel production line and
cross production line.
The production process and cleaningprocess of the production
line can be conducted onthe same platform.
On the platform, you maycheck overview of partial process,
each independent technics, detailed parametersand settings to
various procedures.
It may achieve seamless connectionamong different production
units, resulting in a genuineautomatic production.
72. 69
BREWTECH
BREWTECH
Application of BREWTECH in FermentationWorkshop
Internationally universal interface signs, simulatedcontrol interface,
and real time display ofprocess parameters.
Under the supervision of fermentationtank thermal dynamic model,
it may precisely control fermentationtemperature, properly utilize
cooling zone area to ensurethe speed of temperature droppingand
avoid over-temperature and icing.
Rational temperature control strategy hasoutstanding energy
saving effect.
Combined with site equipment, itcan bring full-automatic and
semi-automatic process control into effect, which can improve the
efficiency, sanitationcondition, and avoid incorrect operation.
Open interface can connect withfilter, high-gravity dilution
system and such kind ofseparated systems, which unify the
fermentation workshop controlling.
Temperature Control Interface
of CCTs
Process Control Interface
of BBTs
Thermal dynamic model simulates the changes of
fermentation liquid density during temperature dropping
Thermal dynamic model simulates the changes of
fermentation liquid flux during temperature dropping
BREWTECH Brewing Expert Control System
73. 70
MES
Multiple Management Function:
Inquiry Interface of History Curve
Mantainace InterfaceData Inquiry InterfaceReport Interface
Multi-level pin management to ensure production security.
Easily check production data for the designated order and
designated units of batch.
History curve inquiring and printing.
Flexible inquiry of history data according to batch, time,
and equipment unit.
General database format with data possibly transmitted to
Manufacturing Executive System (MES).
Equipment maintenance management function makes it
possible to record the running status of the equipment,
set alarm limit, and facilitate maintenance operation.
74. 71
BREWTECH
DMS
BREWTECH
BUHLER
MEURA
ZIEMANN
FILTROX
PALL
Reformation of Old Control System:
Thermal energy recovery system
innovation
Dynamic low pressure boiling system
innovation
Reducing DMS device innovation
Old automation system upgrading
Except Lehui equipments, BREWTECH
may design automation system for any
third party.
BUHLER raw material handling and
milling system
MEURA mash filter
ZIEMANN lauter tun and mash filter
FILTROX filter
PALL cross flow filter
+
Reformation of Thermal Energy
Recovery & Vacuum Evaporation
Kieselgur Filter Control of Mash Filter
Control of Raw Material Equipment
BREWTECH Brewing Expert Control System
75. 72
MCC
IEC
MCC
MCC Electrical Control System:
Compliant with IEC standards
Hardware with internationally famous brands
Electrical multi protection, emergency stop
switches and maintenance switches etc.
MCC cabinet isolation distribution
Integrated bus type structure
Instruments System:
Reliable online measuring system
Various online analyzing instruments: for Plato,
dissolved oxygen, turbidity, PH, CO2
International quality actuator
Original instruments with internationally famous
brands being used
76. ,
Part of Lehui s Recent Achievements
73
28 5000hl 2000hl 1000hl 32
(2001)
Harbin Changchun Yuehai Yinpu Beer Limited Company 32 tanks including 28 sets of 5000hl fermentation tank, 2000hl
BBT and 1000hl BBT. Pipelines, which is in accordance with draft beer production standard, flow plate and installation in
fermentation tank area and BBT area.(2001)
36 3000hl 300hl 3 (2002)
Inbev Ningbo Jinshi Brewery Co., Ltd 36 sets of 3000hl fermentation tank with ammonia cooling system and 3 sets of
300hl beer tanker for phase 2, 3 projects(2002)
( ) 6 4800hl 2 1370hl 2 2550hl (2003)
Inbev (Nanjing) Brewery Co., Ltd 6 sets of 4800hl fermentation tank with ammonia cooling system, 2 sets of 1370hl
fermentation tank and 2 sets of 2550hl BBT with alcohol water cooling system(2003)
5 3000hl 1 PVPP 1 (2004)
Budweiser Wuhan International Brewing Co., Ltd 5 sets of 3000hl fermentation tank, 1 set of PVPP tank and 1 set of pure
water tank(2004)
28 5000hl 12 1200hl (2004)
Inbev Shiliang Brewery Group 28 sets of fermentation tank with ammonia cooling system and 12 sets of 1200hl BBT for
phase 4(2004)
1 1000hl (2005)
Inbev Zhejiang Shiliang Brewery Group 1000hl brewhouse equipment.(2005)
1 (2007)
Inbev (Zhejiang) Shiliang Brewery Group Yeast storage & dosing system(2007)
810hl//brew 12 (2007)
Budweiser Foshan International Brewing Co., Ltd 810hl/brew, 12 brews/day Turnkey brewhouse turnkey project(2007)
( ) 650hl//brew 12 BrewTech (2008)
Budweiser Tangshan Brewing Co., Ltd 650hl/brew, 12 brews/day Turnkey brewerye project and BrewTech control
system (2008)
3000hl 31 (2003)
Asahi(Beijing) Brewery Co., Ltd 31 tanks including 3000hl fermentation tanks, beer storage tanks and BBTs etc.(2003)
77. 74
6 2800hl 12 2800hl 2 3700hl (2006)
Asahi (Beijing) Brewery Co., Ltd 6 sets of 2800hl CCT, 12 sets of 2800hl beer storage tank and 2 sets of 3700hl BBT.(2006)
60 ; 36 3600hl 9 1200hl (2003)
Benthanh Brewery Co., Ltd., Hochiminh Vietnam 600hl Turnkey brewhouse system;36 sets of 3600hl fermentation tank
with ammonia cooling system and 9 sets of 1200hl BBT for the 1st and 2nd phase projects(2003)
12 3800hl (2001)
Carlsberg Kunming Huashi Beer Co., Ltd 12 sets of 3800hl fermentation tank with ammonia cooling system(2001)
2500hl (2004)
Carlsberg Shanghai Brewery Co., Ltd 2500hl fermentation tanks with alcohol water cooling system(2004)
1800hl 500hl 8 CIP 60hl
(2005)
Carlsberg Lhasa Beer Co., Ltd 8 tanks including 1800hl fermentation tanks and 500hl BBTs; pipeline system to cellars;
CIP system for fermentation shop; 3-tanks 60hl yeast storage and dosing system(2005)
- Sarbast 625hl/brew 12 34 1800 HL 6
1000HL 18 (2006)
Baltic Beverages Holding Ab(Tashkent Sarbast Brewery) 625hl/brew, 12 brews/day Turnkey brewhouse project, 34 sets
of 1800HL fermentation tank, 6 sets of 1000HL BBT, water tank and 18 sets of small tank etc.(2006)
1050hl 28 5000hl 1500hl 600hl 300hl
CIP 105 (1998)
China Resource Zhejiang Qianjiang Beer Group Manufacture and installation of 1050hl brewhouse equipment. About
105 sets of tank including 28 sets of 5000hl fermentation tank with ammonia cooling system, 1500hl BBTs, 600hl BBTs,300hl
beer tankers, CIP tanks, yeast tanks and buffer tanks(1998)
4000hl 2000hl 1200hl 600hl 24 (2005)
China Resource Zhejiang Xiling Beer Co., Ltd 24 tanks including 4000hl fermentation tanks, 2000hl fermentation tanks,
1200hl BBTs and 600hl BBTs(2005)
78. 75
,
Part of Lehui s Recent Achievements
2 1000hl 44 BrewTech (2007)
China Resource Snow (Zhejiang)brewery 2 sets of 1000hl turnkey brewhouse project and 44 sets of CCT & BBT and
BrewTech control system(2007)
1000hl / (2007)
China Resource Snow (Liaoning) Brewery 1000hl hot wort per brew Turnkey brewhouse project(2007)
1000hl / (2007)
Huachuang (liaoning)brewery 1000hl Hot wort/brew Turnkey brewhouse system(2007)
750hl/ BrewTech 2008)
China Resource Snow (Canton) Brewery 750hl/brew Turnkey brewhouse system & BrewTech control system (2008)
750hl/ BrewTech (2008)
China Resource Snow (Ningbo) Brewery 2 sets of 750hl/brew turnkey brewhouse system & BrewTech control system
(2008)
750hl//brew 9 BrewTech (2008)
China Rerource Snow (Tonghua) Brewery 750hl/brew, 9 brews/day Turnkey brewhouse system & BrewTech control
system (2008)
600hl 12 ;CIP
(2001)
Chongqing Daliangshan Brewery Co., Ltd 2 sets of 600hl cold wort turnkey brewhouse system; 12 BBTs, CIP tanks, cold-
water tank, hot-water tank, yeast storage tank and buffer tank, etc(2001)
26 8 (2008)
Chongqing Brewery Co.,Ltd 26 sets of fermentation tank, 8 sets of bright beer tank, etc(2008)
(2006)
Dalian Daxue Brewery Group Full-atomatic cross-flow filtration system(2006)
4 BrewTech (2008)
Myanmar Dagon Brewery Co. Ltd: 4 fermentation tanks and BrewTech control system (2008)
79. 76
14 7 1 (2007)
Far Eastern Industries(Suzhou) Co., Ltd 14 fermentation tanks; 7 BBTs; 1 steel platform(2007)
3 3000hl 2 2000hl (2004)
Heineken (Malaysia) Guinness Anchor Berhad 3 sets of 3000hl Fermentaion / storage tank; 2 sets of 2000hl BBT(2004)
4 (2004)
Heineken Cambodia Brewery Ltd 4 vertical fermentation / storage tanks(2004)
3 3800hl 5 (2004)
Heineken Shanghai Asia Pacific Brewery Co., Ltd 3 sets of 3800hl horizontal fermentation tank and 5 sets of vertical
fermentation tank(2004)
3 (2007)
Heineken (Malaysia) Guinness Anchor Berhad Expansion of 3 fermentation tanks(2007)
44 (2008)
Sedibeng Brewery (Pty) ltd (Heineken Group): Fermentation tanks, bright beer tanks and other tanks for the first phase(2008)
12 4 (2008)
South Pacific Brewery Ltd (Port Moresby) Papua New Guinea (Heineken Group): 12 sets of fermentation storage tank and
4 sets of bright beer tank (2008)
2 (2008)
South Pacific Brewery Ltd (Lae) Papua New Guinea (Heineken Group): 2 sets of BBT (2008)
30000 (2002)
Jamuna Group Of Industries Bengal Turnkey brewery project with an annual capacity of 30,000-ton(2002)
( ) 1000hl 20 (2004)
Kingway (Shantou) Brewery 1000hl turnkey brewhouse; turnkey fermentation project of 200,000-ton and Ice energy storage
system(2004)
1000hl 20 (2004)
Kingway (Dongguan) Brewery 1000hl Turnkey brewhouse project & turnkey 200,000-ton fermentation project; yeast
propagation system.(2004)
80. 77
,
Part of Lehui s Recent Achievements
1000hl 20 (2005)
Kingway (Tianjin) Brewery 1000hl Turnkey brewhouse & turnkey 200,000-ton fermentation system; yeast propagation
system(2005)
( ) 20 (2006)
Kingway (Chengdu) Brewery 2,000,000hl Turnkey brewery project (2006)
CIP (2006)
Kingway (Tianjin) Brewery CIP system for packaging line, beer selling system(2006)
1 (2007)
Kingway (Foshan) Brewery Turnkey brewhouse & fermentation system, yeast propagation system(2007)
(2007)
Kingway (Shenzhen) Brewery Brewhouse rebuild project(2007)
- & (2006)
Kirin (Zhuhai) Brewery Raw material storage, handling and brewhouse system(2006)
15HL (2007)
Kronenbourg France 15hl beer tank (2007)
BRAFASO 4.8 (2006)
Les Brasseries Du Faso (Brafaso) Turnkey brewery with an annual capacity of 480,000hl of selling beer(2006)
4 1200hl (2004)
Pearl River (Haifeng) Brewery 4 sets of 1200hl BBT(2004)
1000hl (2004)
Pearl River Brewery Turnkey 1000hl brewhouse(2004)
12 210 0hl (2005)
Pearl River (Dongguan) Brewery 12 sets of 2100hl BBT(2005)
20 (2006)
Pearl River (Zhanjiang) Brewery Turnkey brewery project of 200,000-tons(2006)
(2007)
81. 78
Pearl River Brewery 1000hl brewhouse vessels, new type of boiling system(2007)
BrewTech (2007)
Pearl River (Shijiazhuang) Brewery Turnkey brewhouse and fermentation system, BrewTech Control System(2007)
2400hl 200hl (2008)
Pearl River (Conghua) Brewery 400hl storage beer tanks, 200hl caustic tank and tank top platforms and insulation
project(2008)
2 210 (2008)
Pearl River (Zhanjiang) Brewery 2 sets of 2100hl BBTs(2008)
BrewTech (2007)
San Miguel (Canton)brewery Co., Ltd Turnkey brewhouse & fermentation system, BBT reformation project and BrewTech
Control System(2007)
CIP 65 (2001)
Shijiazhuang Sanjiu Brewery Co., Ltd About 65 sets of tank including yeast propagation tanks, yeast storage tanks, CIP
tanks, buffer tanks, cold-water tanks and hot-water tanks, etc(2001)
CIP (2006)
Shanghai Suntory Brewery Co., Ltd BBTs , filtration buffer tanks, CIPtanks, etc.(2006)
6 6500hl (2002)
No.2 Factory Of Tsingtao Brewery 6 sets of 6500hl fermentation tank(2002)
1 (2006)
Tsingtao Brewery Wort areation system(2006)
13 5500hl 4 2750hl 4 2400hl (2006)
No.2 Factory Of Tsingtao Brewery 13 sets of 5500hl CCT, 4 sets of 2750hl CCT, 4 sets of 2400hl BBT(2006)
3900hl 10 1950hl 4 4000hl 2 2000hl 2
1 (2007)
Tsingtao (Chengdu) Brewery 10 fermentation tanks(3900hl), 4 fermentation tanks(1950hl), 2 BBTs
(2400hl), 2 BBTs(2000hl) and 1 deaeration tank(2007)
82. 79
,
Part of Lehui s Recent Achievements
4 1000hl 4 (2007)
Tsingtao Brewery(Zhangzhou) Co., Ltd 4 BBTs (1000hl), 4 top plants(2007)
(2007)
Tsingtao Brewery (Sanshui) Co., Ltd Full-atomatic wort aeration system rebuild(2007)
9 (2007)
Tsingtao Brewery (Shanghai Songjiang) Co., Ltd 9 fermentation tanks(2007)
2 2500HL BrewTech (2007)
Bombay Breweris Ltd (India United Breweries): 2 sets of 2500HL fermentation tank and BrewTech control system (2007)
24 6 (2002)
Yanjing (Beijing) Brewery 24 fermentation tanks and 6 BBTs with alcohol water cooling system(2002)
20 2500hl (2002)
Yanjing (Huiquan) Brewery 20 sets of 2500hl fermentation tank(2002)
500hl 32 2500hl 4 2500hl 0.5/50hl
(2003)
Yanjing(Fujian) Brewery 500hl Turnkey brewhouse project; 32 sets of 250 0hl fermentation tank; 4 sets of 250 0hl BBT and
2sets of 0.5/5 0hl yeast propagation system(2003)
600hl (2004)
Yanjing (Xiandu) Brewery 600hl Turnkey brewhouse project (2004)
630hl 1/100hl (2005)
Yanjing (Fuzhou) Brewery 630hl Turnkey brewhouse project and 1/100hl secondary yeast propagation system(2005)
38 2400hl 5 1200hl (2005)
Yanjing (Guangzhou) Brewery 38 sets of 2400hl conical fermentation tank and 5 sets of 1200hl BBT(2005)
(2006)
Yanjing (Beijing) Brewery Thermal energy recovery system(2006)
600hl/ (2006)
Yanjing (Baotou) Xuelu Brewery Turnkey brewhouse system project with 600hl per brew cold wort(2006)
( ) 13 4800hl 4 1500hl (2006)
83. 80
Yanjing (Guilin Liquan) Brewery Thermal energy recovery system, 13 sets of 4800hl CCT, 4 sets of 1500hl BBT(2006)
600hl 4 3000hl 4 1500hl (2006)
Yanjing(Xiantao) Brewery Turnkey project of 600hl brewhouse, 4 sets of 3000hl fermentation tank and 4 sets of 1500hl
BBT.(2006)
600hl/ (2006)
Yanjing (Xinjiang) Brewery Turnkey brewhouse system project with 600hl per brew cold wort(2006)
630hl/ (2006)
Yanjing(Yulin) Brewery 630hl/brew Turnkey brewhouse project (2006)
1 (2007)
Yanjing(Beijing)brewery Phase 2&3 brewing hop doing system(2007)
600hl/brew 8 1 (2007)
Yanjing (Zhejiang Lishui)brewery 600hl/brew, 8brews/day Turnkey Brewhouse project (2007)
(2007)
Yanjing (Zhejiang Xiandu)brewery Thermal energy recovery system for brewhouse(2007)
32 6 (2007)
Yanjing(Guangzhou) Brewery 32 fermentation tanks, 6 BBTs(2007)
600hl/brew 8 (2008)
Yanjing (Shanxi) Brewery 600hl/brew, 8 brews/day Turnkey Brewhouse project(2008)
3 200 (2008)
Yanjing (Shanxi) Brewery 3 sets of 2000hl BBTs(2008)
600hl/brew 8 (2008)
Yanjing (Sichuan) Brewery 600hl/brew, 8 brews/day Turnkey Brewhouse project(2008)
600hl/brew 8 (2008)
Yanjing (Liquan) Brewery 600hl/brew, 8 brews/dayTurnkey Brewhouse project(2008)
CIP 30 (2002)
Zunyi Maotai Brewery Co., Ltd Over 30 sets of yeast propagation tank, yeast storage tanks, CIP tanks and beer
filtration buffer tanks(2002)
