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www.intecsea.com
Brian McShane
Senior Vice President
INTECSEA
Leveraging Technology in a
Challenging Energy World
Applications to Deepwater and Arctic Arenas
Evolving Energy World and Challenges facing Hydrocarbon Projects
Leveraging Technology as Project Enablers
 Deepwater
 Arctic
 Adoption of technologies from other industries
Overview
Arctic
Deepwater
Evolving Energy World
United Nations Paris Agreement
 125 of 197 countries have ratified
the proposal of keeping global
warming to <2⁰C
 Forecasts estimate that fossil fuel
consumption needs to reduce by
35%
 A number of countries have
drafted their Nationally Determine
Contributions (NDCs)
Global Warming
United Nations
Paris Agreement
 Global warming is a significant
world issue and will impact how
energy is generated and
consumed
Global Warming
Renewable Energy
 Forecasts are predicting a significant increase in use of
renewable energy over the next 25 years
 Power generation capacity is significant > 50 MW
 Cost of Energy storage is reducing
Renewable Energy
 Battery Technology
 Electric Vehicles – Cars, Bikes
 How quickly will they change
the landscape?
New/Disruptive Technologies
Commodity Pricing
 Reducing available Capital for projects
 Forcing industry consolidation
 Reducing available resource capacity
 Experienced personnel and knowledge base are
retiring
 Reduced CAPEX solutions
 Accelerated Delivery schedule
 Ensure certainty of outcomes
 Compete Globally for funding
 Respond to how hydrocarbon energy is
going to be consumed
The Hydrocarbon Industry Challenge
Leveraging Technology
Deepwater
Industry Examples
 International Association of Oil and
Gas Producers IOGP – JIPs
 OG21 – TTA4 Report Subsea cost
reduction
 DnV·GL – RP Subsea Forgings
 Are we moving quickly enough?
Reduces Complex Component pricing;
Accelerates Delivery
Standardization
JIP 33
 Increase productivity due to greater pressure
drawdown
 Reduce CAPEX/OPEX by reducing surface processing
needs
 Overcome backpressure to allow extension of
production life
Many pumps deployed. Projects moving to continual
use
Subsea Pumping
 Composite Materials – high flexibility
and homogeneous
 Smart Materials e.g work by BP
International Center for Advanced
Materials
 Intelligent - Alloys that can trap Hydrogen
and neutralize its embrittlement impact
 Self Healing – Coatings that can sense
damage and react – Micro capsules of
healing fluid
Materials
ICAM left shows nanoparticles within the steel microstructure
to trap hydrogen. Image right shows nano-layers to reduce
wear.
M-pipe in production..
Image from Magma Global
Deeper Floating Facilities
Anadarko Lucius
Chevron
Jack St. MaloChevron Big FootShell Olympus
TLP SPAR TLP SEMI
Many projects require large floating facilities to deliver the reservoir. Although these are significant engineering successes, they require CAPEX
Overall field development
CAPEX reduction
Motion in 100 year extreme
 Heave < 0.2 m SA maximum
 Pitch/Roll < 1.9 deg SA maximum
20%
 Enable use of SCRs instead of flexibles or
hybrid risers to access subsea wells, from
200m to 3000m+ WD
 Allows use of Top Tension Risers and dry
trees to drill and/or complete some wells
from FPSO
 Can eliminate the turret, and use
conventional spread mooring
 Confirmed by model testing and Approved in
Principle by certifying authority
New Floating Systems Solutions - Low
Motion Technology
Leveraging Technology
Arctic
Ice gouging (scouring) is the most
unpredictable event for design
 The pipeline may not be able to
withstand the ice contact loads and
may need to be buried and backfilled
 The burial depth of the pipeline is
determined using finite element
methods
 Trenching & backfilling is considered
the most effective means of protection
Enabling Arctic Technology – Evaluation of PL Strains
 Numerical modeling of ice keel/seabed interaction
events has moved to Continuum FEA Methods
 Couple ice keel/seabed/pipeline interactions – that
is modelling the ice gouge, soil movements, and
pipeline response in one model
 Results show burial depths are reduced compared
to original methods which used discrete soil springs
 More work required on calibration and validation of
these models
Offshore Arctic Pipelines - Ice Gouging
Significantly reduces required trench depth impacting CAPEX and
construction schedule
Need to economically and effectively trench pipelines over
long distances in Arctic and “frontier” regions
The trenching system must:
 Achieve up to 7m burial
 Be mechanically reliable
 Be able to handle a wide range of soil conditions
Research and development is needed to bridge the gap
between what is currently available and what is needed for ice
scour environments
Solutions are required to achieve deeper trench depths
within construction windows
Enabling Arctic Technology - Trenching
Courtesy: Brown and
Palmer, 1985
Courtesy: Rocksaw
Leveraging Technology
Other Industries
 Object-specific detailed modeling and
nonlinear drop simulations
 Trajectory type identifications
 High risk gliding trajectories
 Entire seabed impact zone predictions
 Risk, cost, schedule savings for
installation
 Qualified by BP in a major
test/simulation program
 Blind Accident simulations
 Dropped Object Testing
Nonlinear Dynamic Substructuring (NDS)
Flexible Risers
 Enables modeling and
simulation of entire flexible riser
systems with detailed 3D FEMs
 Recover detailed stress time-
histories at any location
 Accurate simulations of complex
problems enabling confident
project decisions regarding:
 Integrity
 Project Risk
 Mitigation solutions
Nonlinear Dynamic Sub-structuring (NDS)
Pitch Length Detailed FEM
 Additive Manufacturing - 3D Printing
 Siemens Gas Turbine blade
 FrontRow printing high nickel alloys for
compact well intervention tools
 Other Industries
 Complex concrete structures – FreeFAB civil
structures
 Fiber Reinforced concrete
 Potential Applications
 Subsea components
 Complex structures
 3D Printing repair systems
Manufacturing
Closing Remarks
 To deliver the most CAPEX efficient
projects we need to rethink our approach
 Leveraging Technology is clearly a key
component of the solution
 Technology needs to progress with a Sense
of Urgency
 We MUST adjust to the evolving Energy
World – global warming, energy
consumption etc.
 Draw on our passion and pioneering spirit
Closing Remarks

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Leveraging Technology in a Challenging Energy World

  • 1. www.intecsea.com Brian McShane Senior Vice President INTECSEA Leveraging Technology in a Challenging Energy World Applications to Deepwater and Arctic Arenas
  • 2. Evolving Energy World and Challenges facing Hydrocarbon Projects Leveraging Technology as Project Enablers  Deepwater  Arctic  Adoption of technologies from other industries Overview Arctic Deepwater
  • 4. United Nations Paris Agreement  125 of 197 countries have ratified the proposal of keeping global warming to <2⁰C  Forecasts estimate that fossil fuel consumption needs to reduce by 35%  A number of countries have drafted their Nationally Determine Contributions (NDCs) Global Warming
  • 5. United Nations Paris Agreement  Global warming is a significant world issue and will impact how energy is generated and consumed Global Warming
  • 6. Renewable Energy  Forecasts are predicting a significant increase in use of renewable energy over the next 25 years  Power generation capacity is significant > 50 MW  Cost of Energy storage is reducing
  • 8.  Battery Technology  Electric Vehicles – Cars, Bikes  How quickly will they change the landscape? New/Disruptive Technologies
  • 9. Commodity Pricing  Reducing available Capital for projects  Forcing industry consolidation  Reducing available resource capacity  Experienced personnel and knowledge base are retiring
  • 10.  Reduced CAPEX solutions  Accelerated Delivery schedule  Ensure certainty of outcomes  Compete Globally for funding  Respond to how hydrocarbon energy is going to be consumed The Hydrocarbon Industry Challenge
  • 12. Industry Examples  International Association of Oil and Gas Producers IOGP – JIPs  OG21 – TTA4 Report Subsea cost reduction  DnV·GL – RP Subsea Forgings  Are we moving quickly enough? Reduces Complex Component pricing; Accelerates Delivery Standardization JIP 33
  • 13.  Increase productivity due to greater pressure drawdown  Reduce CAPEX/OPEX by reducing surface processing needs  Overcome backpressure to allow extension of production life Many pumps deployed. Projects moving to continual use Subsea Pumping
  • 14.  Composite Materials – high flexibility and homogeneous  Smart Materials e.g work by BP International Center for Advanced Materials  Intelligent - Alloys that can trap Hydrogen and neutralize its embrittlement impact  Self Healing – Coatings that can sense damage and react – Micro capsules of healing fluid Materials ICAM left shows nanoparticles within the steel microstructure to trap hydrogen. Image right shows nano-layers to reduce wear. M-pipe in production.. Image from Magma Global
  • 15. Deeper Floating Facilities Anadarko Lucius Chevron Jack St. MaloChevron Big FootShell Olympus TLP SPAR TLP SEMI Many projects require large floating facilities to deliver the reservoir. Although these are significant engineering successes, they require CAPEX
  • 16. Overall field development CAPEX reduction Motion in 100 year extreme  Heave < 0.2 m SA maximum  Pitch/Roll < 1.9 deg SA maximum 20%  Enable use of SCRs instead of flexibles or hybrid risers to access subsea wells, from 200m to 3000m+ WD  Allows use of Top Tension Risers and dry trees to drill and/or complete some wells from FPSO  Can eliminate the turret, and use conventional spread mooring  Confirmed by model testing and Approved in Principle by certifying authority New Floating Systems Solutions - Low Motion Technology
  • 18. Ice gouging (scouring) is the most unpredictable event for design  The pipeline may not be able to withstand the ice contact loads and may need to be buried and backfilled  The burial depth of the pipeline is determined using finite element methods  Trenching & backfilling is considered the most effective means of protection
  • 19. Enabling Arctic Technology – Evaluation of PL Strains  Numerical modeling of ice keel/seabed interaction events has moved to Continuum FEA Methods  Couple ice keel/seabed/pipeline interactions – that is modelling the ice gouge, soil movements, and pipeline response in one model  Results show burial depths are reduced compared to original methods which used discrete soil springs  More work required on calibration and validation of these models Offshore Arctic Pipelines - Ice Gouging Significantly reduces required trench depth impacting CAPEX and construction schedule
  • 20. Need to economically and effectively trench pipelines over long distances in Arctic and “frontier” regions The trenching system must:  Achieve up to 7m burial  Be mechanically reliable  Be able to handle a wide range of soil conditions Research and development is needed to bridge the gap between what is currently available and what is needed for ice scour environments Solutions are required to achieve deeper trench depths within construction windows Enabling Arctic Technology - Trenching Courtesy: Brown and Palmer, 1985 Courtesy: Rocksaw
  • 22.  Object-specific detailed modeling and nonlinear drop simulations  Trajectory type identifications  High risk gliding trajectories  Entire seabed impact zone predictions  Risk, cost, schedule savings for installation  Qualified by BP in a major test/simulation program  Blind Accident simulations  Dropped Object Testing Nonlinear Dynamic Substructuring (NDS)
  • 23. Flexible Risers  Enables modeling and simulation of entire flexible riser systems with detailed 3D FEMs  Recover detailed stress time- histories at any location  Accurate simulations of complex problems enabling confident project decisions regarding:  Integrity  Project Risk  Mitigation solutions Nonlinear Dynamic Sub-structuring (NDS) Pitch Length Detailed FEM
  • 24.  Additive Manufacturing - 3D Printing  Siemens Gas Turbine blade  FrontRow printing high nickel alloys for compact well intervention tools  Other Industries  Complex concrete structures – FreeFAB civil structures  Fiber Reinforced concrete  Potential Applications  Subsea components  Complex structures  3D Printing repair systems Manufacturing
  • 26.  To deliver the most CAPEX efficient projects we need to rethink our approach  Leveraging Technology is clearly a key component of the solution  Technology needs to progress with a Sense of Urgency  We MUST adjust to the evolving Energy World – global warming, energy consumption etc.  Draw on our passion and pioneering spirit Closing Remarks