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Presentation on noman weaving

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Presentation on noman weaving

  1. 1. PRESENTATION ON INDUSTRIAL VISIT OF NOMAN TEXTILE MILLS LTD
  2. 2. Presentation at a glance Introduction Manpower management Machine Description Research & Development Production Planning , Sequence & Operation Quality Assurance System Maintenance Factory Compliance Buyers Of The Product Utility Service conclusion
  3. 3. NOMAN WEAVING MILLS LIMITED General Information About Noman Weaving Mills Ltd- Name Of the factory: Noman weavings Mills Ltd Location : Mawna, Sreepur, Gazipur Business Type:100% Export Woven factory Status: Private Ltd. Company
  4. 4. Production Floor: (a) Airjet floor : 47581 sft (b) sizing shed : 44762 sft (c) Sectional Warping : 18036 sft (d) picanol floor : 11620 sft No Of Machine : (a) Toyota air Jet loom : 128 pcs (b) Picanol Loom : 40 pcs Production Capacity : (a) Toyota Air Jet Loom : 45000 Mtr (b) Picanol loom : 9000 Mtr Total Production : 54000 Mtr Per Month Production : 140400 Mtr
  5. 5. Organogram:
  6. 6. Layout Plan Of Noman weaving Mills Ltd-
  7. 7. MACHINE DESCRIPTION: LOOM#01 Air Jet Loom Machine Specification  Name of the Machine: Toyota  Brand: Toyota JAT 710  Origin: Japan  RPM: 800  Shedding: Tappet & Dobby  Weft Insertion: By Air  Operating System: Computerized
  8. 8. Loom#02 Machine Specification  Name of the M/C: Picanol  #Optimax #Gamma  Origin: Belgium  RPM: #Optimax: 650 #Gamma : 8R-500  Shedding System: Tappet & Dobby
  9. 9. Picanol Optimax Picanol Gamma
  10. 10. R & D Department Sample Analysis:  Fabric construction analysis from given sample  Identify the fabric type e.g yarn dyed or Grey  Identify the weave structure of sample  Find out yarn count , EPI, PPI etc  Measured the yarn consumptions according to the order quality  Make warp & Weft pattern
  11. 11. Sequence Of Operation
  12. 12. Warping Purposes  Construction of a beam warp yarn  Finding Of thin , weak place, large knots & modify  Uniformity & yarn tension  Finding long length of warp yarn Machine Specification  Name Of the M/C: Benninger  Name Of Origin: Switzerland  Creel Capacity: 1224  RPM: 750  Beam Width: 2400 mm
  13. 13. Figure: Warping Machine
  14. 14. Sizing Purposes  Improve the Weaving ability of warp yarn  Maintain good fabric quality by reducing hairiness, weakness  Increasing the strength & smoothness of yarn  Increase the elasticity  Remove the projectile fibers Machine Specification  Machine Name: Menninger  Origin: Switzerland  Cylinder: 14  R.P.M: 160 Max  Lease Rod: 29  Beam Capacity: 32  Cylinder Temperature: 145 degree
  15. 15. Figure: Sizing Machine Diagram Sizing Ingredients Used: Glysofill Soft, Kollatex,Penetrose, Elastex, Tape, PVA, Starch
  16. 16. Weaving: Two sets of yarn interlacement which are weft yarn & warp yarn Primary Motion:  Shedding  Picking  Beating Secondary Motion:  Let off  Take up Tertiary Motion: Wrap stop motion, Weft stop motion, Break motion, Warp protection motion etc.
  17. 17. Quality Assurance System Objects Of Quality Control:  Specification test  Raw materials control  Process Control  Process Development  Product Testing  Research Finish Fabric inspection:  Four point system is used
  18. 18. Products Of NOMAN WEAVINGS MILLS Ltd  Poplin  Voile  Matt  Canvas  Oxford  Stripe Fabrics  Check Fabrics  Five ends satin
  19. 19. Buyers & Exporting Countries:  IKEA  H&M  Spring Field  Tesco  Wal-Mart  VF-Asia Exporting Countries:  European Countries  USA  Canada
  20. 20. Utility: It is complete department. It’s purpose is to deals with air, gas, electricity, required for the factory to run the production & facilities the all power related factors Some sections are-  Power Plant ( Capacity- 5.15 MW)  Boiler (Fire Tube -02)  Chiller/Compressor/Humidifier/ AC plant
  21. 21. Factory Compliance  No child labor  No forced labor  Transport facilities for worker  Hours of work  Canteen Service  Weekly holidays  Annual leave  First aid box  Maternity protection  Environment Developer
  22. 22. Thank You

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