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Singh Abhishek Ravinder
Semister-3rd
Mechanical Dept.
2
Milling is another basic machining
process by which surface is generated
progressively by the removal of chips from
a work piece as it is fed against a rotating
cutter.
Milling operations can be classified into
two broad categories
1. Peripheral Milling
2. Face Milling
3
4
 Operation performed by milling cutter to produce a
machined surface parallel to axis of rotation of cutter
 Cutting force is not uniform throughout the length of
the cut by each tooth
 Quality of surface generated and shape of the chip
formed depends upon the rotation of cutter relative to
direction of feed movement
 It can be either UP milling or DOWN milling
5
Also called conventional milling,
- Wheel rotation opposite of the feed
- The chip formed by each cutter tooth starts out very thin and
increases its thickness
- The length of the chip is relatively longer
- Tool life is relatively shorter
- Need more clamping force to hold the work part still.
6
Also called climb milling,
- Wheel rotation is parallel to the feed
- The chip formed by each cutter tooth starts out thick and leaves
out thin
- The length of the chip is relatively short
- Tool life is relatively longer
- Need less clamping force to hold the work part still.
7
8
 The generated surface is at right angles to the cutter
axis
 It is the combined result of actions of the portions of
the teeth located on both periphery and the
face of the cutter
 Most of the cutting is done by the peripheral portions
of the teeth, with the face portions provides the
surface finish.
9
10
The milling machine supplies an accurate rotating
spindle for the cutter and a table (vise) to fix and
position the work part.
Types of Milling Machines are -:
 Column & Knee Type
 Fixed Bed Type
 Planer Type
 Special Type
11
12
• General purpose
• Column, spindle, cutter, table,
knee, base are the common
parts of the vertical and
horizontal milling machines
• The milling machines having
only the three mutually
perpendicular table motions
(x-y-z axes) are called plain
column and knee type
• Vertical type is especially well
suited for face and end milling
operations
13
• In horizontal, arbor supports
the cutter and an over arm
supports arbor
• The vertical column houses
the electrical, main drive,
spindles etc mounted on a
heavy base
14
Universal Milling
Machine
• Has a table that
can be rotated in a
horizontal plane to
any specified angle
15
16
 Operation of
production of
plane flat surface
parallel to axis of
rotation of plain
milling cutter
 Cutter width extends
beyond the work piece
on both sides
17
The face milling
cutter is rotated
about an axis
perpendicular to
the work
surface
18
19
More Examples on Face Milling
 Combination of
peripheral and face
milling
 Cutter has teeth
both on end face
and periphery
 Vertical milling
machine is most
suitable for end
milling operation
20
 Operation of
production of flat
vertical surface on
side of work piece
by using side
milling cutter
 Depth of cut
adjusted by
rotating vertical
feed screw of the
table
21
 Operation of
production of flat
vertical surfaces
on both side of the
workpiece by
using two side
milling cutters
mounted on the
same arbor
22
Operation of
production of
angular surface on
a workpiece other
than at right
angles to the axis
of milling machine
spindle
23
 Operation of milling
several surfaces of
the workpiece
simultaneously by
feeding the table
against a number
of cutters having
same or different
diameters
24
 It is the operation
of production of
irregular contours
using form cutters
 The contours
maybe convex,
concave or any
other shape
25
It is the
operation of
reproduction of
an outline of a
template or
complex shape
of a master die
on a workpiece
26
 Operation of
production of
keys, grooves and
slots of varying
shapes and size
by using a plane
milling cutter, a
metal slitting saw,
an end mill or by
side milling cutter
27
 Operation of
production of
threads by using a
single or multiple
thread milling cutter.
 It is performed in
special thread
milling machine to
produce accurate
threads
28
29

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Classification of milling machine

  • 2. 2
  • 3. Milling is another basic machining process by which surface is generated progressively by the removal of chips from a work piece as it is fed against a rotating cutter. Milling operations can be classified into two broad categories 1. Peripheral Milling 2. Face Milling 3
  • 4. 4
  • 5.  Operation performed by milling cutter to produce a machined surface parallel to axis of rotation of cutter  Cutting force is not uniform throughout the length of the cut by each tooth  Quality of surface generated and shape of the chip formed depends upon the rotation of cutter relative to direction of feed movement  It can be either UP milling or DOWN milling 5
  • 6. Also called conventional milling, - Wheel rotation opposite of the feed - The chip formed by each cutter tooth starts out very thin and increases its thickness - The length of the chip is relatively longer - Tool life is relatively shorter - Need more clamping force to hold the work part still. 6
  • 7. Also called climb milling, - Wheel rotation is parallel to the feed - The chip formed by each cutter tooth starts out thick and leaves out thin - The length of the chip is relatively short - Tool life is relatively longer - Need less clamping force to hold the work part still. 7
  • 8. 8
  • 9.  The generated surface is at right angles to the cutter axis  It is the combined result of actions of the portions of the teeth located on both periphery and the face of the cutter  Most of the cutting is done by the peripheral portions of the teeth, with the face portions provides the surface finish. 9
  • 10. 10
  • 11. The milling machine supplies an accurate rotating spindle for the cutter and a table (vise) to fix and position the work part. Types of Milling Machines are -:  Column & Knee Type  Fixed Bed Type  Planer Type  Special Type 11
  • 12. 12 • General purpose • Column, spindle, cutter, table, knee, base are the common parts of the vertical and horizontal milling machines • The milling machines having only the three mutually perpendicular table motions (x-y-z axes) are called plain column and knee type • Vertical type is especially well suited for face and end milling operations
  • 13. 13 • In horizontal, arbor supports the cutter and an over arm supports arbor • The vertical column houses the electrical, main drive, spindles etc mounted on a heavy base
  • 14. 14 Universal Milling Machine • Has a table that can be rotated in a horizontal plane to any specified angle
  • 15. 15
  • 16. 16
  • 17.  Operation of production of plane flat surface parallel to axis of rotation of plain milling cutter  Cutter width extends beyond the work piece on both sides 17
  • 18. The face milling cutter is rotated about an axis perpendicular to the work surface 18
  • 19. 19 More Examples on Face Milling
  • 20.  Combination of peripheral and face milling  Cutter has teeth both on end face and periphery  Vertical milling machine is most suitable for end milling operation 20
  • 21.  Operation of production of flat vertical surface on side of work piece by using side milling cutter  Depth of cut adjusted by rotating vertical feed screw of the table 21
  • 22.  Operation of production of flat vertical surfaces on both side of the workpiece by using two side milling cutters mounted on the same arbor 22
  • 23. Operation of production of angular surface on a workpiece other than at right angles to the axis of milling machine spindle 23
  • 24.  Operation of milling several surfaces of the workpiece simultaneously by feeding the table against a number of cutters having same or different diameters 24
  • 25.  It is the operation of production of irregular contours using form cutters  The contours maybe convex, concave or any other shape 25
  • 26. It is the operation of reproduction of an outline of a template or complex shape of a master die on a workpiece 26
  • 27.  Operation of production of keys, grooves and slots of varying shapes and size by using a plane milling cutter, a metal slitting saw, an end mill or by side milling cutter 27
  • 28.  Operation of production of threads by using a single or multiple thread milling cutter.  It is performed in special thread milling machine to produce accurate threads 28
  • 29. 29