Rigging Presentation

IndustrialSplicingCustomerTraining
Copyright©2013IndustrialSplicingandSling
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Slings
Agenda
“Welcome to our Training Session
on Slings Today”
WE APPRECIATE THE
OPPORTUNITY
Thank You

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HOW DO WE REDUCE RISK
THROUGH KNOWLEDGE?
Industrial Splicing & Sling was started in 1940. It became
the largest Sling Fabricator in Tulsa, Oklahoma. We
manufacture lifting gear for just about any material handling
application imaginable.
“BUT THAT’S NOT WHAT MAKES US
UNIQUE IN OUR MARKET PLACE”
What makes us unique in our market place is our ability to
reduce our customer’s cost by reducing their risk exposure
to material handling through training and inspection of
rigging gear.
Risk
Management

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REDUCING RISK THROUGH KNOWLEDGE
1. We represent leading “USA Brands” that perform and
support their products.
2. We provide practical and effective rigging and application
training that meet ASME and OSHA requirements at no
cost to you.
3. We provide effective and comprehensive sling inspection
that meets OSHA and ASME requirements for our
customers at no cost.
4. We provide Technical and Safety information through our
“White Papers” Program to assist in your compliance
efforts.
5. We operate the largest Testing facility in our markets.
Who is Industrial Splicing & Sling?
Risk
Management

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 "More employees are injured in industry while moving
materials than while performing any other single
function."- OSHA Training Institute
 Safe rigging requires specialized training, products,
testing, and inspection.
 Training, testing and specialized quality products
reduce Worker's Compensation costs and the over all
risk in your facilities.
REDUCING RISK THROUGH KNOWLEDGE
Risk
Management

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"NATIONAL SAFETY COUNCIL –
INJURY FACTS 2013"
Cost per Medically consulted injury $37,000
Cost per death $1,390,000
Page 62 National Safety Council - Injury Facts 2013
Risk
Management

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"NATIONAL SAFETY COUNCIL –
INJURY FACTS 2013"
Construction Segment Cost
Non fatal cases 74,950 X $37,000 = $2,773,150,000
Fatalities 774 X $1,390,000 = $1,075,860,000
Manufacturing Segment Cost
Non fatal cases 127,140 X $37,000 = $4,704,180,000
Fatalities 329 X $1,390,000 = $457,310,000
Pages 88 & 89 National Safety Council - Injury Facts 2013
Risk
Management

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WHAT DO THESE
STATISTICS INDICATE?
 ASME and OSHA recognizes that the use of rigging gear
in lifting is very different from commodities such as
ordinary hand tools.
 They require training, inspection, quality products, and
knowledge to safely use rigging gear.
 Based on the latest National Safety Council's – Injury
Facts 2013, one non fatal injury will cost $37,000 and one
fatality will cost $1,390,000.
Risk
Management

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Slings
Agenda
“SLINGS”
• Industrial Splicing & Products
• Lifting Safety Facts
• Best Practices
• L/H and Sling Loading
• Off Center – Center of Gravity
• Wire Rope Slings
• Chain Slings
• Webbing Slings
• Roundslings
• Quiz

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Productsand
Services
“SLINGS”
Industrial Splicing & Sling Wire Rope Sling Products
Facilities:
Resources:
Types of Slings provided:
Testing:
Services:
3729 Wheeler Ave.
Ft. Smith, Arkansas 72901
Phone: (479) 649-8388
Fax: (479) 649-8688
1842 North 109th E. Avenue
Tulsa, Oklahoma 74116
Phone: (918) 835-4452
Fax: (918) 835-5940
695 Enterprise
Conway, Arkansas 72032
Phone: (501) 513-9422
Fax: (501) 329-2622
Swaging of Slings
Sockets, Buttons
Pouring of
Spelter Sockets
Wire Rope and Chain
Sling Fabrication and
Assembly
Broad Inventory
of Rigging
Products
Premium Brands
of Rigging Gear
Wire Rope Flemish and
Turnback
Webbing
EE and EN
Roundslings
Load and Proof
Testing
4 Horizontal Test
Machines
1 Vertical Test
Machine
50,000 to 150,000 lbs.
Capacity
Computer Printout
of Results
(when requested)
Technical Support
and Information
Training
Support
Sling and Hardware
Inspection
Fabrication and
Testing
Chain
Grade 80 and 100

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“SLINGS”
Slings
BestPractice
Lift Planning - Let Industrial Splicing & Sling Help You:

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Productsand
Services
“SLINGS”
Industrial Splicing & Sling Wire Rope Sling Products
Extensive Inventory of:
• Wire Rope and Components
• Chain and Sling Components
• Webbing Slings
• Roundslings

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Lifting
Safety
“SLINGS”
Lifting Safety Facts
Overloading
Improper Connections
Shock Loading
Improper Horizontal Sling Angle
Lifting with Damaged Rigging Gear
Five of the Major Causes of Lifting Accidents:

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Lifting
Safety
“SLINGS”
Lifting Safety Facts
ASME B30.5 has been rewritten to include extensive discussion of
planning lifts. Detailed requirements for the Qualifications and
Responsibilities of Crane Operators, Site Supervisor and Lift Director
clearly define key elements.
OSHA RULE FOR CRANES AND DERRICK IN CONSTRUCTIONS 1926
Subpart CC (1926.1400 - 1926.1442 and Appendix A,B,C) provides clear
guidance in all aspects of managing the lift. This includes Operator,
Rigger and Signalperson qualifications, training and responsibilities as
well as work area control and other topics.
ASME P30 Committee has been formed to the development and
maintenance of standards that support lift planning activities where
mechanical equipment including, but not limited to, cranes, derricks,
hoists, cableways, aerial devices and material lifting accessories and
combinations there of are used.

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“SLINGS”
Best Practices
Slings
BestPractice
Lift Planning and Preparation:
Important steps before Lifting:
• “Know” the load to be lifted
• Determine the number of legs and the horizontal
sling angle
• Verify the rated capacity of sling(s)
• Determine condition of sling and other rigging
gear
The load first:
• Size (dimensions)
• Lifting Points
• Weight and composition
• Center of gravity
• Sharp corners
• Finish conditions and requirements

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“SLINGS”
Best Practices
Slings
BestPractice
Execution of Lift:
Rig to center of gravity:
• Locate load hook over load COG
• Attach slings
Balance the load
• Place rigging into base of hook
• Verify that the load lifts level
• Prevent slippage of load in basket hitches
• Connect or support the load above COG
Test the rigging
• Tug rigging to verify alignment and security
• Lift slightly off ground and recheck
Stand clear and lift, avoiding shock loading
Return rigging to storage

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“ASME B30.9 UPDATE”
Best Practices
ASMEB30.9
Update
ASME B30.9 / B30.26 2014
HAS EXPANDED IT’S
SCOPE TO ALL LOAD
HANDLING ACTIVITIES
BEYOND JUST LIFTING
THIS MEANS THAT
LIFTING, PULLING, AND
WINCHING ARE COVERED
TO SUPPORT THIS THE
LOAD ANGLE DRAWING
HAS BEEN MODIFIED
Fig. 9-1.5-1 Angle of Loading
Direction of applied
force
Direction of
applied force
Angle of loading
(also the horizontal
sling angle in this
plane)
Plane
perpendicular
to applied
force
Angle of loading
Plane
perpendicular
to applied
force

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Best Practices
Horizontal Sling Angles:
Rigging
Activities
BestPractice
Horizontal sling angle
• 60 degrees is best choice
• 30 degrees is minimum angle (not recommended)
• Locate load hook over load COG and attach slings
Sling tension increases as horizontal sling angle decreases
• Load on sling increases
• Load on hardware increases
• Must match load weight for multiple leg sling tag
To determine required shackle capacity
• Determine horizontal sling angle (L/H)
• Determine angle multiplier
• Calculate share of load
• Calculate sling tension = “load share” x “multiplier”
Horizontal
Sling Angles
(angles of
loading)
HORIZONTAL
SLING ANGLE
ANGLE (L/H)
MULTIPLIER
H
L
“Rigging Activities”

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“ASME B30.9 UPDATE”
Best Practices
ASMEB30.9
Update
ASME B30.9 HAS
ALSO REMOVED ALL
SLING CAPACITY
TABLES
OSHA HAS
ESTABLISHED VERY
USEFULL SLINGS
TABLES
The link for the OSHA
Tables Is:
www.osha.gov/dsg/gu
idance/slings/tables-
figures.html

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SLING LOADING
SINGLE LEG
BASIC
L/H

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RIGGING TRIANGLES
THE THREE ANGLES
ALL ADD TO 180 DEGREES
INCLUDED
ANGLE
HORIZONTAL
SLING ANGLE
BASIC
L/H

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THE RIGGING TRIANGLE
VERTICAL
ANGLE
INCLUDED
ANGLE
HORIZONTAL
SLING ANGLES
BASIC
L/H

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BASIC FACTS
• ANGULAR OR SIDE LOADING CAN OCCUR AT LOAD
• SLING LENGTH AFFECTS HORIZONTAL SLING ANGLE
• 60° HORIZONTAL SLING ANGLE IS BEST, 30° IS WORST
CHOICE
• AS THE SLING ANGLE BECOMES SMALLER, THE LOAD IS
“CRUSHED” AND SLINGS WORK HARDER
• THE FITTINGS AT LOAD CONNECTION SEE THE SAME LOAD
AS THE SLING
BASIC
L/H

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DISTANCE BETWEEN
PICK POINTS
FREE
LENGTH
OF SLING
60 DEGREE SLING ANGLE
YOU HAVE A 60 DEGREE (OR BIGGER)
HORIZONTAL SLING ANGLE WHEN:
LENGTH OF SLING
IS EQUAL TO OR
LONGER THAN
DISTANCE BETWEEN
PICK POINTS
BASIC
L/H

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THE SLING SEES THE
COMBINED EFFECTS OF
LIFTING AND CRUSHING
KNOWN AS THE RESULTANT
LOAD
AS HORIZONTAL SLING ANGLE BECOMES
SMALLER, THE CRUSHING LOAD
INCREASES
THE LOAD MULTIPLIER
LIFTING
LIFTING
CRUSHING CRUSHING
BASIC
L/H

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THE SLING LOAD MULTIPLIER L/H
60° 45° 30° 10°
1.155 1.414 2.0 5.759
(1.2) (1.4) (2) (6)
90 60 45 30
HORIZONTAL SLING ANGLE DEGREES
SLING LOAD = VERTICAL LOAD X FACTOR
SLING LOAD = VERTICAL SHARE OF LOAD X L/H
BASIC
L/H

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THE HORIZONTAL SLING ANGLE
L/H AND THE LOAD MULTIPLIER
L/H = LOAD MULTIPLIER
L
H
BASIC
L/H

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MEASURE THE HORIZONTAL SLING
ANGLE BY USE OF L/H
L
H
L/H ANGLE
1.155 (1.2) 60 DEGREES
1.414 (1.4) 45 DEGREES
2 30 DEGREES
BASIC
L/H

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CALCULATE THE LOAD IN EACH
SLING LEG BY USE OF L/H
L
H
1.2 1.2 X 2.5 TONS = 3 TONS
1.4 1.4 X 2.5 TONS = 3.5 TONS
2 2 X 2.5 TONS = 5 TONS
L/H LOAD
5 TONS
BASIC
L/H

WORKSHOP ACTIVITY #1- Sling Calculations
TEAM OR INDIVIDUAL NAME:
TASK 1: Calculate the expected sling angles and scale readings:
Weight of Load (including eyebolts) = 50 lbs.
Scale #2
Scale #3
Each sling weight = Scale weight plus hardware = 2.5 lbs.
Scale #1
H
If H=24”
L/H =
H. Sling Angle =
Scale 1 reading =
Scale 2 reading =
Scale 3 reading =
If H=20”
L/H =
H. Sling Angle =
Scale 1 reading =
Scale 2 reading =
Scale 3 reading =
If H=14”
L/H =
H. Sling Angle =
Scale 1 reading =
Scale 2 reading =
Scale 3 reading =
TASK 2: Answer the following questions:
A. Scales 1 and 2 indicate the:
B. Scale 3 indicates:

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50%
SHARE OF
LOAD
LOAD ON
SLING
IS 2.5 TONS
D1=5 ft
(1.52 m)
CENTER OF GRAVITY AND
LOADING
D2=5 ft
(1.52 m)
5 TONS
50%
SHARE OF
LOAD
LOAD ON
SLING
IS 2.5 TONS
OFFCENTERCOG
ANDL/H

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SLING 1 SLING 2
D1=5 ft
(1.52m)
SLING LOADING
5 TONS
D2=5 ft
(1.52m)
OFFCENTERCOG
ANDL/H

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D1 = 8 ft
(2.43 m)
LOADING
D2=2 ft
(.61 m)
5 TONS
20%
SHARE OF
LOAD
LOAD ON
SLING
IS 1 TON
80%
SHARE OF
LOAD
LOAD ON
SLING
IS 4 TON
OFFCENTERCOG
ANDL/H

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CALCULATE THE LOAD IN EACH LEG
WHEN C.O.G. NOT CENTERED
D1 = 96 in
(2.43m)
D2=24 in
(.61m)
H=96in(2.43m)
WEIGHT OF LOAD IS 5
TONS
OFFCENTERCOG
ANDL/H

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VERTICAL LOAD ON CHAIN
FALL
= 5 X (24/120)
= .2 X 5 = 1 TON
1TON
4TONS
D1 = 96 in
(2.43m)
D2=24 in
(.61m)
VERTICAL LOAD ON WEB
SLING
= 5 X (96/120)
= .8 X 5 = 4 TON
OFFCENTERCOG
ANDL/H

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L/H = 136/96 = 1.42
CHAIN FALL LOADING =
1.42 X I TON = 1.42 TON
L/H = 99/96 1.03
SLING LOADING =
1.03 X 4 TONS = 4.12 TON
OFFCENTERCOG
ANDL/H

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THECROSBY
LIFTGUIDE
100 lbs

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WireRopeSlings
Types
Types of Wire Rope Slings
Soft eye
Thimble
eye
One part
mechanical
splice
Braided
splice
Grommet
Endless
sling Bridles
“WIRE ROPE SLINGS”

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WireRopeSlings
BestPractice
Wire Rope Sling Best Practices
ASME B30.9 WIRE ROPE SLINGS:
“Each sling shall be marked to show: (a) name or
trademark of manufacturer, (b) rated load for at least
one hitch type, and the angle upon which it is based,
(c) diameter or size, (d) number of legs, if more than
one.”
“A wire rope sling shall be removed from service if …
missing or illegible sling identification.”
OSHA 1926.125 / 1910.180 WIRE ROPE SLINGS:
“Wire rope slings shall have permanently affixed,
legible identification markings stating size, rated
capacity for the type(s) of hitch(es) used and the angle
upon which it is based, and the number of legs if more
than one.”
Maintain Identification – Always:

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WireRopeSlings
BestPractice
ASME B30.9 Proof Test Requirements:
Prior to initial use proof testing required for:
• Swaged sockets
• Turnback eyes
• Joint Grommets and endless wire rope
slings
• Slings with previously used or welded
fittings
“All other new wire rope slings are not
required to be proof tested unless specified
by purchaser”
Required Proof load:
Minimum of 2 times single leg (except hand-
tucked 1.25), but do not exceed 50% of wire
rope minimum breaking strength

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Hitches:
WireRopeSlings
BestPractice
Graphics courtesy of The Crosby Group LLC

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Wire Rope Sling Inspection
WireRopeSlings
Inspection
ASME B30.9 Wire Rope Sling inspection frequency:
• Initial Inspection: “Prior to use, all new, altered, modified,
or repaired slings shall be inspected by a designated
person.”
• Frequent Inspection: “A visual inspection for damage
shall be performed each day or the shift the sling is
used.”
• Periodic Inspection: “A complete inspection for damage
to the sling shall be periodically performed. Inspection
shall be conducted on the entire length including splices,
end attachments, and fittings.” “Inspection intervals shall
not exceed 1 yr.”
“Documentation that the most recent periodic inspection
was performed and shall be maintained. Inspection records
of individual slings are not required. Written records are not
required for frequent inspections.”
“Designated
Person”

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WireRopeSlings
Inspection
How to Inspect Wire Rope Slings (Periodic):
• Place sling in position that enables inspector to
access and see every part of sling
• Clean off dirt and grease sufficiently to reveal
wires and fittings
• Pay special attention to fittings and end
attachments and the wire rope at termination
• Find most worn or damaged area first, check
against removal criteria
• Examine entire length of sling
• Identify and control all slings inspected
• Maintain records of the inspection
• “Red Tag” all rejected slings
Store slings that are determined as acceptable in a safe place from
damaging weather conditions, heat, dirt and physical damage (trucks,
forklifts, etc.)

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WireRopeSlings
Inspection
ASME B30.9 Rejection Criteria for Wire Rope Slings
“A wire rope sling shall be removed from service if conditions such as the
following are present:
• Missing or illegible sling identification
• Broken wires, for strand-laid and single-part slings, ten randomly
distributed broken wires in one rope lay, or five broken wires in one
strand in one rope lay
• Severe localized abrasion or scraping
• Kinking, crushing, birdcaging, or any other damage to the rope
structure
• Evidence of heat damage
• End attachments that are cracked, deformed, or worn
• Severe corrosion of the rope, end attachments, or fittings
• Other conditions that “cause doubt as to the continued use of the sling”

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WireRopeSlings
Inspection
Wire Rope Slings that must be rejected
Dislocated or
deformed rope
structure in eyes
Damaged slings in
storage
Excessive wear
Excessive broken
wires

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WireRopeSlings
Inspection
Wire Rope Slings that must be rejected
Damaged end fitting
(hook)
Corroded wire
rope at eye
Improperly swaged
Dislocated rope
structure in
bodiesImproper use of clips

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ChainSlings
Types
Types of Chain Slings
Single Leg Double Leg Triple Leg
Four leg chain
slings are rated
the same as
three leg slingsQuad Leg
Adjustable
LegBasket Leg
Many Options
for Attachments
“Mechanical” chain
slings
“CHAIN SLINGS”

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ChainSlings
Types
Simplified Chain Sling Designations “XXX”
First digit, number of
legs:
S = Single
D = Double (two)
T = Triple (three)
Q = Quad (four)
C = Choker
E = Endless (no master link)
Second digit, master
link or specials
O = Masterlink (oblong)
B = Basket
E = Endless
Third digit, bottom
attachment:
S = Sling hook
G = Grab hook
F = Foundry Hook
DOG:
Double leg
with
masterlink
and grab
hook
TOS:
Triple leg
with
masterlink
and sling
hook
ADOS:
When adjustable, an “A”
is placed in front of the
designation, example
double leg with masterlink
and sling hook
“CHAIN SLINGS”

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ChainSlings
Types
GrabiQ is a unique sling system that allows adjustability:
“CHAIN SLINGS”

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ChainSlings
BestPractice
Chain Sling Best Practices
ASME B30.9 CHAIN SLINGS:
“Each sling shall be marked to show: (a) name
or trademark of manufacturer, (b) grade, (c)
nominal chain size, (d) number of legs, (e) rated
loads for at least one hitch type and the angle,
upon which it is based, (f) length (reach), (g)
individual sling identification (e.g., serial)”
“An alloy steel chain sling shall be removed
from service if … missing or illegible sling
identification.”
OSHA CHAIN SLINGS:
“Alloy steel chain slings shall have permanently
affixed durable identification stating size, grade,
rated capacity, and reach. 1910.184(e)(2)”
“CHAIN SLINGS”

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ChainSlings
BestPractice
“Prior to initial use, all new and repaired
chain and components of an alloy steel
chain sling, either individually or as an
assembly, shall be proof tested by the
sling manufacturer or a qualified person”
Required Proof load:
“For single or multiple leg slings, each
sling shall be proof loaded to a minimum
of 2 times the single leg vertical hitch
rated load”
Master links must be proof loaded based
on the number of legs
“CHAIN SLINGS”

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Hitches and Connections:
ChainSlings
BestPractice
“CHAIN SLINGS”

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Chain Sling Inspection
ChainSlings
Inspection
ASME B30.9 chain sling inspection frequency:
• Initial Inspection: “Prior to use, all new, altered,
modified, or repaired slings shall be inspected by a
designated person.”
• Frequent Inspection: “A visual inspection for
damage shall be performed each day or the shift the
sling is used.”
• Periodic Inspection: “A complete inspection for
damage to the sling shall be periodically performed.
Inspection shall be conducted on the entire length,
end attachments, and fittings.” “Inspection intervals
shall not exceed 1 yr.”
“A written record of the most recent periodic
inspection shall be maintained and shall include the
condition of the sling”
“CHAIN SLINGS”

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ChainSlings
Inspection
How to Inspect Chain Slings (Periodic):
• Place sling in position that enables inspector to
access and see every part of sling
• Clean off dirt and grease sufficiently to reveal
chain and fittings
• Make a link by link inspection of chain
Store slings that are determined as acceptable in a safe place from damaging
weather conditions, heat, dirt and physical damage (trucks, forklifts, etc.)
“CHAIN SLINGS”

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ChainSlings
Inspection
“CHAIN SLINGS”
Always Start by Verifying reach:
Reach is the
distance from
bearing point
to bearing
point
Stretched leg
indicates
overload
• Measure the reach (bearing point
to bearing point)
• Compare the to the measurement
stated on tag, if more than 3%
longer, remove from service

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ChainSlings
Inspection
ASME B30.9 Rejection Criteria for Chain Slings:
“An alloy steel chain sling shall be removed from service if conditions
such as the following are present:
• Cracks or breaks
• Excessive wear, nicks, or gouges
• Minimum thickness shall not be below values listed in Table on next
slide
• Stretched chain links or components
• Bent, twisted, or deformed chain links or components
• Excessive pitting or corrosion
• Lack of ability of chain or components to hinge (articulate) freely
• Weld splatter
• Damaged hooks or hardware
• Other conditions that “cause doubt as to the continued use of the sling”
“CHAIN SLINGS”

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ChainSlings
Inspection
ASME B30.9 Rejection Criteria for Chain Sling:
“A” “A”
“A”
“CHAIN SLINGS”

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ChainSlings
Inspection
Chain Slings that must be rejected:
Stretched Hook with
damaged latch
Stretched master
link and sub-links Hook with stretched
throat opening and
missing latch
Bent clevis pin and
stretched chain
Stretched hook
“CHAIN SLINGS”

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ChainSlings
Inspection
Chain Slings that must be rejected:
Chain with weld splatter
Excessive wear Nicks and gouges
Bent links
Chain with severe corrosion
“CHAIN SLINGS”

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WebbingSlings
Types
“WEBBING SLINGS”
Types of Webbing Slings
Sewn on
Wear Pads
BridlesENDLESS
EYE
AND EYE
TWISTED
EYE FOLDED
EYE
BRIDLE
WITH
ALUMINUM
HARDWARE

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WebbingSlings
BestPractice
Webbing Sling Best Practices
ASME B30.9 WEBBING SLINGS:
“Each sling shall be marked to show:
(a) name or trademark of manufacturer,
(b) manufacturer’s code or stock number,
(c) rated load for at least one hitch type and the angle upon which it is
based,
(d) type of synthetic web material,
(e) number of legs, if more than one.”
“A webbing sling shall be removed from service
If … missing or illegible sling identification.”
OSHA 1926.251 / 1910.180 Webbing SLINGS:
“The employer shall have each synthetic web sling marked or coded to
show: name or trademark of manufacturer, rated capacities for the type of
hitch, type of material, Rated capacity shall not be exceeded.

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WebbingSlings
BestPractice
ASME B30.9 WEBBING SLINGS:
Slings in contact with edges, corners,
protrusions, or abrasive surfaces shall be
protected with a material of sufficient strength,
thickness, and construction to prevent damage.
Protection – Always protect against edges, abrasive surfaces:
1. Permanent Sewn on padding
2. Temporary add on padding
3. Blocking
Body sleeve – attached by Velcro
Eye protection,
sewn on padding

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WebbingSlings
BestPractice
Prior to initial use, all synthetic webbing slings incorporating
previously used or welded fittings and all repaired slings shall be
proof tested by the sling manufacturer or a qualified person.
All other new synthetic webbing slings and fittings are not required to
be proof tested unless specified by the purchaser.
For single- or multiple-leg slings and endless slings, each leg shall be
proof loaded to 2 times the single-leg vertical hitch rated load. The
proof load for fittings attached to single legs shall be a minimum of 2
times the single-leg vertical hitch rated load.

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“Webbing Slings”
WebbingSlings
BestPractice
CHOKER CAPACITY BASKET CAPACITY
MUTLIPLE LEG SLINGSCONNECTIONS
NEVER PLACE THE EYE OF
WEBBING SLING OVER AN
OBJECT WIDER THAN
1/3THE EYE LENGTH .

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Webbing Sling Inspection
WebbingSlings
Inspection
ASME B30.9 webbing sling inspection frequency:
or repaired slings shall be inspected by a designated
person.”
shall be performed each day or the shift the sling is used.”
• Periodic Inspection: “A complete inspection for damage to
the sling shall be periodically performed. Inspection shall
be conducted on the entire length including splices, end
attachments, and fittings.” “Inspection intervals shall
not exceed 1 yr.”
“Documentation that the most recent periodic inspection
was performed and shall be maintained. Inspection
records of individual slings are not required. Written
records are not required for frequent inspections.”
“Designated
Person”

AllRightsReserved
WebbingSlings
Inspection
How to Inspect Webbing Slings (Periodic):
• Place sling in position that enables
inspector to access and see every part
of sling
• Pay special attention to connection
points
• Check edges
• Work sling with hands to check for
brittleness

AllRightsReserved
WebbingSlings
Inspection
ASME B30.9 Rejection Criteria for Webbing Slings
“A webbing sling shall be removed from service if conditions
such as the following are present”:
• Acid or caustic burns
• Melting or charring of any part of the sling
• Holes, tears, cuts, or snags
• Edge cuts
• Broken or worn stitching in load bearing splices
• Excessive abrasive wear
• Knots in any part of the sling
• Discoloration and brittle or stiff areas on any part of the sling, which may
mean chemical or ultraviolet/ sunlight damage
• Fittings, hooks, that are pitted, corroded, cracked, bent, twisted, gouged, or
broken
• Other conditions, including visible damage, that cause doubt as to the
continued use of the sling

AllRightsReserved
WebbingSlings
Inspection
Webbing Inspection
Webbing Slings that must be rejected, edge damage:
All slings have damaged edges, frayed, cut, or abraded

AllRightsReserved
WebbingSlings
Inspection
Webbing Inspection
Webbing Slings that must be rejected, body damage:
Punctured
webbing
Torn,
snagged
cover and
load
bearing
fibers
Face cut of
body
Abraded
webbing

AllRightsReserved
WebbingSlings
Inspection
Webbing Inspection
Webbing Slings that must be rejected, body damage:
Sling
with
knot
Heat
damage,
melted
fibers
Chemical
damageDamaged
eye

AllRightsReserved
Roundslings
Types
“ROUNDSLINGS”
Types of Roundslings
SPECIAL
HARDWARE
WITH CENTER COVER
(EYE AND EYE)
ROUNDSLING
WITH
HARDWARE

AllRightsReserved
Roundslings
BestPractice
Roundsling Best Practices
ASME B30.9 ROUNDSLINGS:
Each sling shall be marked to show
(a) name or trademark of manufacturer
(b) manufacturer’s code or stock number
(c) rated load for at least one hitch type and the angle
upon which it is based
(d) core material
(e) cover material, if different from core material
(f) number of legs, if more than one
“A roundsling shall be removed from service
If … missing or illegible sling identification.”
“ROUNDSLINGS”

AllRightsReserved
Roundslings
BestPractice
Roundslings Best Practices
ASME B30.9 ROUNDSLINGS:
“Slings in contact with edges, corners,
protrusions,
or abrasive surfaces shall be protected with a
material of sufficient strength, thickness, and
construction to prevent damage.”
Protection – Always protect against edges, abrasive surfaces:
1. Special covers
2. Temporary add on padding
3. Blocking
Body sleeve – attached by Velcro
“ROUNDSLINGS”

AllRightsReserved
Roundslings
BestPractice
Roundslings Best Practices
“Prior to initial use, all synthetic
roundslings incorporating
previously used or welded fittings and all
repaired slings shall be proof tested by the
sling manufacturer or a qualified person.
All other synthetic roundslings and fittings
are not required to be proof tested unless
specified by the purchaser.”
“ROUNDSLINGS”

AllRightsReserved
Roundsling Best Practices
HITCHES:
Roundslings
BestPractice
CHOKER CAPACITY BASKET CAPACITY
MUTLIPLE LEG SLINGSCONNECTIONS
“ROUNDSLINGS”

AllRightsReserved
Roundsling Inspection
Roundslings
Inspection
ASME B30.9 Roundsling inspection frequency:
or repaired slings shall be inspected by a designated person.”
shall be performed each day or the shift the sling is used.”
• Periodic Inspection: “A complete inspection for damage to the sling
shall be periodically performed by a designated person. Each sling
and component shall be examined individually, taking care to expose
and examine all surfaces… Inspection intervals shall not exceed 1 yr.”
“Documentation that the most recent periodic inspection was performed
and shall be maintained. Inspection records of individual slings are not
required. Written records are not required for frequent inspections.”
“ROUNDSLINGS”

AllRightsReserved
Roundslings
Inspection
How to Inspect Roundslings (Periodic):
• Place sling in position that enables inspector
to access and see every part of sling
• Pay special attention to wear points
• Check integrity of cover
• Work sling with hands to check for unusual
indications
“ROUNDSLINGS”

AllRightsReserved
Roundslings
Inspection
ASME B30.9 Rejection Criteria for Roundslings
“A roundsling shall be removed from service if conditions
such as the following are present”:
• Acid or caustic burns
• Holes, tears, cuts, abrasive wear, or snags that expose the core
yarns
• Broken or damaged core yarn
• Weld splatter that exposes core yarns
• Knots in the roundsling, except for core yarns inside the cover
• Fittings that are pitted, corroded, cracked, bent, twisted, gouged, or
broken
• Other conditions, including visible damage, that may cause doubt
as to the continued use of the sling
“ROUNDSLINGS”

AllRightsReserved
Roundslings
Inspection
Roundslings that must be rejected:
Chemical damage Cut cover and load bearing fibers
Weld splatter damage Cut and pulled cover
“ROUNDSLINGS”

AllRightsReserved
Roundslings
Inspection
Roundslings that must be rejected:
Multiple damagePunctured cover Melted spot
“ROUNDSLINGS”

AllRightsReserved
QUESTIONS AND ANSWERS YOU CAN USE
1. The inspection required before
placing into service
(by designated person):
A) Periodic
B) Frequent
C) Initial
ANSWER IS: C) Initial
Slings
Quiz
“SLINGS”

AllRightsReserved
2. The inspection required each
day or shift the sling is used
(by sling user):
A) Periodic
B) Frequent
C) Initial
ANSWER IS: B) Frequent
Slings
Quiz
“SLINGS”

AllRightsReserved
3. Periodic inspection (by
designated person) requires:
A) Annual for normal service
B) Documentation
C) Legible sling identification
ANSWER IS: A, B & C
Slings
Quiz
“SLINGS”

AllRightsReserved
4. Wire rope slings must be removed from
service if there are ten randomly
distributed broken wires in one rope lay,
or ______ broken wires in one strand in
one rope lay:
(A) 11 (B) 6 (C) 5 (D) 3
ANSWER IS: C) 5
WireRopeSlings
Quiz

AllRightsReserved
5. Wire rope sling
identification is optional:
(T) (F)
ANSWER IS: (F)
WireRopeSlings
Quiz

AllRightsReserved
6. The wire rope sling
pictured to right:
A) Acceptable
B) Dislocated strands
C) Excessive broken
wires
ANSWER IS: C) Excessive broken wires
WireRopeSlings
Quiz

AllRightsReserved
7. The wire rope sling
pictured to right:
A) Acceptable
B) Dislocated strands
C) Excessive broken
wires
ANSWER IS: B) Dislocated strands
WireRopeSlings
Quiz

AllRightsReserved
8. The eye of the wire
rope sling pictured to
right:
A) Acceptable
B) Deformed
C) Severely corroded
ANSWER IS: B) Deformed and
C) Severely corroded
WireRopeSlings
Quiz

AllRightsReserved
ChainSlings
Quiz
“CHAIN SLINGS”
9. Chain slings for
general lifting must
be:
A) Grade 70
B) Grade 80
C) Grade 100
ANSWER IS: B) Grade 80 and
C) Grade 100

AllRightsReserved
ChainSlings
Quiz
10. Heat damage is cause for
removal from service and
includes:
A) Weld splatter
B) Exposure to excessive temperature
C) Exposure to cold temperature
ANSWER IS: A) and B)
“CHAIN SLINGS”

AllRightsReserved
ChainSlings
Quiz
11. Physical damage such
as cracks, breaks,
deformation is cause for
removal from service
but can be repaired:
(T) (F)
ANSWER IS: (F)
“CHAIN SLINGS”

AllRightsReserved
ChainSlings
Quiz
12. Chain Sling identification
is required when
fabricated but optional
once in service:
(T) (F)
ANSWER IS: (F)
“CHAIN SLINGS”

AllRightsReserved
ChainSlings
Quiz
13. The chain pictured to
right is:
A) Acceptable
B) Deformed
C) Stretched
ANSWER IS: A) Acceptable
“CHAIN SLINGS”

AllRightsReserved
ChainSlings
Quiz
right is:
A) Acceptable
B) Deformed
C) Stretched
ANSWER IS: B) Deformed
“CHAIN SLINGS”

AllRightsReserved
ChainSlings
Quiz
right is:
A) Acceptable
B) Deformed
C) Stretched
ANSWER IS: C) Stretched
“CHAIN SLINGS”

AllRightsReserved
WebbingSlings
Quiz
16. The webbing sling
pictured to right:
A) Acceptable
B) Wear
C) Heat damage
D) Knot
ANSWER IS: C) Heat damage

AllRightsReserved
WebbingSlings
Quiz
pictured to right:
A) Acceptable
B) Wear
C) Heat damage
D) Knot
ANSWER IS: D) Knot

AllRightsReserved
WebbingSlings
Quiz
pictured to right:
A) Wear
B) Punctured
C) Knot
D) Heat damaged
ANSWER IS: A) Wear

AllRightsReserved
WebbingSlings
Quiz
pictured to right:
A) Wear
B) Punctured
C) Knot
D) Heat damaged
ANSWER IS: B) Punctured

AllRightsReserved
WebbingSlings
Quiz
20. The eye of the
webbing sling
pictured to right:
A) Acceptable
B) Dirty
C) Severely damaged
ANSWER IS: C) Severely damaged

AllRightsReserved
“SYNTHETIC ROUNDSLINGS”
21. When the cover material
is different than the
core material, this
information will be
included on the
identification tag:
(T) (F)
ANSWER IS: T)
Roundslings
Quiz

AllRightsReserved
22. The roundsling pictured
to right:
A) Chemical damage
B) Cut cover
C) Weld splatter
D) Snagged and pulled
cover
ANSWER IS: A) Chemical damage
Roundslings
Quiz

AllRightsReserved
23. The roundsling pictured to
right:
A) Chemical damage
B) Cut cover
C) Weld splatter
D) Snagged and pulled cover
ANSWER IS: B) Cut cover
Roundslings
Quiz

AllRightsReserved
right:
A) Chemical damage
B) Cut cover
C) Weld splatter
ANSWER IS: C) Weld splatter
Roundslings
Quiz

AllRightsReserved
right:
A) Chemical damage
B) Cut cover
C) Weld splatter
ANSWER IS: D) Snagged cover
Roundslings
Quiz

AllRightsReserved
“SLINGS”
Summary
Slings
Summary
Industrial Splicing & Sling has the product and
resources needed to support you
Start your lift by planning the lift
Slings have many configurations and connections,
select the appropriate ones
Follow best practices during the lift
Regular inspection of your slings are an important
part of your safety program
Call us if you have questions or need help

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