Yarn printing is also known as “Space Dyeing”. Although the printing of yarns for true patterned effects proved very difficult tom control, the random space-dyed effects that can be more readily attained by a variety of yarn-printing methods have continued to be popular. The patent literature abounds with systems for producing colored flecked effects on yarns but the two most successful methods entail either warp printing or color application to a tubular knitted ‘sock’. The essential process sequence begins with dye liquor application, followed by steam fixation, washing-off and drying .

1. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 1
Study on
Yarn
Printing
Submitted by
MD.AZMERI LATIF BEG
ID No: 142-32-257
Program: M.Sc. in Textile Engineering.

2. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 2
I would like to special thanks to honorable Director Engr.Khaled
Masud A Khan
of Knit Concern Limited (Yarn Dyeing Unit) who has given us
permission and opportunity to do our research successfully in Knit
Concern Limited (Yarn Printing Unit) .
Special thanks to MD. Gausul Azam, Production officer of Yarn
Printing & MD.Robiul Islam, operator of Yarn Printing whose are
always helped to us .Specially thanks to AGM Engr. Armanul Islam
Khan of Knit Concern Limited (Yarn Dyeing Unit).

3. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 3
Chapter: 01
Literature And Review
Yarn Printing

4. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 4
Textile printing means the localized application of dyes or pigment and chemicals by
any method which can produce particular effect of color on the fabric or yarn
according to the design.
What is space dyeing?
Space dyeing is a process in which yarn is colored in one by one space by injection of
colored dyestuff that means in a specific length of yarn. It contain 1-5 color and it will
be repeat after a specific length of yarn.
Yarn Printing (Space Dyeing):
Yarn printing is also known as “Space Dyeing”. Although the printing of yarns for
true patterned effects proved very difficult tom control, the random space-dyed effects
that can be more readily attained by a variety of yarn-printing methods have
continued to be popular. The patent literature abounds with systems for producing
colored flecked effects on yarns but the two most successful methods entail either
warp printing or color application to a tubular knitted „sock‟. The essential process
sequence begins with dye liquor application, followed by steam fixation, washing-off
and drying .
space dyeing
Various warp-printing methods have been used over the years. In most present-day
systems several ends of carpet yarn are taken from wound packages on a creel and
colour is applied, either by lick rollers or by some form of spray or spinning disc
applicator, to the yarns. The yarns are carried past the print heads in warp form or

5. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 5
lying on a brattice on which they have been laid down in a continuous circular or
elliptical coil. Warp printing tends to give the so-called „long spacing‟ designs in the
tufted carpet produced from them.
What is steamer ?
Steamer is a one kind of fixing machine in which dyestuff are parmanently fixed with
yarn. It can maintain various temperature and steam as required.
What is inject dyeing ?
Inject dyeing is a process of inject to bobbin, submitted from colour material
(dyestuff)
Working Principle of Yarn Printing Machine
 The first work is to clean the drain line of dyes tank
 Then connection from one part of machine to another part of machine with
plastic pipe ( oil box & printing unit)
 Joint with non return valve(steamer)
 Joint photo electric cell (sensor) & other pipe line of printing device
 Joint dyes tank & dyes cylinder with plastic pipe line
 Joint printing device & printer with needle
 Work in printing spindle for setting of bobbin
 Joint printing unit & dye cylinder with plastic pipe
 Joint water line with machine (dyes tank)
 Joint steam line with dyes tank
 Work in drain line of dryer
Purchases of Raw Material

6. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 6
Different kinds of yarn count & various types
 20/1----60/1 cotton
 CVC (Chief Value of cotton)
 Polyester
 Viscose
 Grey Millance
 PC (poly cotton)
Purchases of Raw Material from those Country
 India
 Bangladesh
 Pakisthan
 China
 Egypt
Buyer:
 H&M,
 ACS textile,
 Okaibi,
 AKH knitting,
 Bengal Harican,
 Nobel Harican,
 KCL etc.

7. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 7
Chapter: 02
Materials and Methods

8. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 8
Winding Machine Specification
SOFT WINDING SECTION
Total no. of m/c: 15
Total no of spindle : 960
 Machine Specification
M/c identification : 01
Brand : SSM
Origin : Switzerland,
EU
Type : TW2-W
M/c no : 856.0130/06
M/A No :
38937
U : 400V
Imax : 38A
F : 50Hz
No. of spindle : 78
M/c identification : 02 to 05
Brand : SSM
Origin : Switzerland,
EU
Type : PS6-W
M/c no : 883.0429/06
Manufacture year : 2007
U : 400V
Imax : 32A
F : 50Hz
No. of spindle : 60
M/c identification :
06,07,09,10,11,13,14,15
Brand : SSM
Origin : Switzerland,
EU

9. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 9
Type : PS6 Plus-W
M/c no : 883.0429/06
Manufacture year : 2007
U : 400V
Imax : 32A
F : 50Hz
No. of spindle : 60
M/c identification : 08
Brand : FADIS
Origin : Italy
Type : SINCRO-T-
FT. P300
Plate no : G0022
Manufacture year : 2008
Power Kw : 12
Volt : 440
Ampere : 16
No. of spindle : 96
M/c identification : 12
Brand : FADIS
Origin : Italy
Plate no : G0023
Manufacture year : 2008
Power Kw : 12
Volt : 440
Ampere : 16
No. of spindle : 96

10. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 10
Controlling Parameters
Traverse Length : For cotton-generally 14.7 cm
Maximum 15 cm
For polyester-generally 14 cm
Weight of yarn in each package : For cotton-generally 1100 gm
For polyester-generally 800gm
Types of winding : 2 types-DIGI & Precision
Length of yarn in each package : Depends on yarn count
Feeder : In SSM-10 to 35 (increases with the fineness
of yarn)
In Fadis-generally 30% (independent of
count)
Tension : Decreases with fineness of yarn
Diameter of full package : Generally-16 cm
Maximum-17 cm
0
6
0
7
0
8
0
9
1
0
1
1
1
2
1
3
1
4
1
5

11. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 11
Machine Name: Bobbin Injection Dyeing Machine ( B I D )
Manufacturer: LAIP Dyeing Machinery
Type: Type-R
Code: C1055
Origin: Italy
Colour:1 to 5
Process: Discontinuous Process
Media: Alkali & Acid
Capacity: 2-3 ton per day
Machine Parts
Six parts
 Dyes Tank
 Dyes Cylinder
 Oil box
 Printing Device
 Pannel Board
 Dryer

12. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 12
Setting System:
Dark Shade:- Double Injection
Light Shade:- Single Injection
Steaming Process: 98° C X 60 min for cotton
110 -120° C X 70 min for polyester
Setting Inject Cylinder: 90% colour absorb overall 30 sec
Ring Inject: Slub effect is possible
Working system of different parts of machine
1) Preparation Tank :To prepare the dyes mixture for printing.
2) Inject Tank Cylinder : To keep small amount of dye mixture
for injection.
3) Bobbin Holder:Help to keep package of yarn .
4) Printing needle: In B I D machine has 32 needles.Each needle
contain 5 pores which passed dyes to package yarn.
5) Colour Supply Pipe:Help to pass the dye colour in package
yarn.
6) Steam Mechanism: It produces steam as 40°c
7) Hydrolic Press: To produce hydrolic pressure.
8) Steamer:It carry & control temperature as 98°c & runs at 60
min.
9) Needle head:It is adjust with colour supply pipe.
10) Top bobbin holder:Help to keep the package of yarn at upper
side.
11) Monitor:It is the major part of B I D machine.It controls all
over process of yarn printing.

13. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 13
12) Air pressure:Press the air to passed the dyes in colour supply
pipe.
13) Motor:
Dyeing program of B.I.D machine
Start
↓
Preparation Tank
↓
Preparation tank 1, tank 2,tank 3, tank4
↓
Injection
↓
End
Dryer:
Model: STEAMER Vs / HT
Type: D.1450
Code: C0924
Drying program of Steamer (Dryer)
Start
↓
Empty
↓
Heat/ cool (heating)
↓

14. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 14
Heat/ cool(cooling)
↓
Operator call(Unload)
↓
End
 HYDRO EXTRACTOR:
Hydro extractor is an important process stage of drying process as for as the yarn quality
& process cost is concerned
The main features desired from a good hydro extractor are:
 To remove the maximum possible unbound moisture
 The moisture should be evenly removed within a batch i.e all package have same
moisture level %
 Uniform removal of moisture within a package
 Minimum damage of yarn quality , without deforming the shape of package
 Minimum damage to the dye tubes, springs, cheeses, and cones in long run.
 Low labor engagement.
Machine specification :
 No. of m/c : 2
 Manufacturer : DETTIN, Italy. 2007
 Capacity : 108 kg
 Rotation Speed : 1470 rpm
 Power : 16 KW
 Package holder : 96
 Centrifugal chamber: 2
 Duration of Rotating: 8 min

15. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 15
 RADIO FREQUENCY DRYER:
No. of m/c : 3
Manufacturer : STRAYFIELD, England. (2) 2007
STALAM, Italy. (1)
Radio Frequency Dryer allows the drying of natural and man-made fibers in staple, hank,
cone, package and top form normally immediately after hydro-extraction. The result is good
uniformity and better final handling.
Advantages
 Uniform drying at low temperature
 Selective heating that only the humid parts are heated
 Energy saving (1.2 kg water per kW/hr high frequency power)
 Power consumption directly proportional to humidity contents
 Improved fiber quality and softness
 Residual humidity controlled within 1%
 Constant and repeatable drying level
 Space saving and possibilities of automation
 Time saving
 Instant controls and adjustments
A 40W STRAYFIELD RF dryer

16. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 16
Strayfield:
a) Maximum capacity: 3600 kg
b) Supply voltage: 380-420 v. 230 KVA
c) Conveyor belt speed: Cotton – 8-12 m/hr Polyester – 13-16 m/hr
d) Two drying chambers
e) RF power: 100 KW
Stalam:
a) Capacity: 4000 kg
b) Installed power:250 KVA
c) Conveyor belt speed: 8-9 m/hr
d) Two chambers
e) RF power: 150 KW
Hard Winding Section
Total No. of Machine : 12
Total No . of Spindle : 1344
 Machine Specification
M/c identification : 01 to 04
Brand : SSM
Origin : Switzerland, EU

17. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 17
Type : CW2-W
M/c no : 863.0029/07
U : 400V
Imax : 28A
F : 50Hz
No. of spindle : 96
M/c identification : 06,07,08,10,11,12
Brand : SSM
Origin : Switzerland,
EU
Type : CW8-W
M/c no : 863.0029/07
U : 400V
Imax : 28A
F : 50Hz
No. of spindle : 128
M/c identification : 05,09
Brand : FADIS SPA
Origin : Italy
Type : SINCRO-T-
FT/RT
Manufacture year : 2008
Power Kw : 12
Volt : 440
Ampere : 16
No. of spindle : 96

18. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 18
Controlling Parameters
For m/cs 1-5
Winding speed : 800 m/min
Initil Traverse : 157 mm
0
9
1
1
0
8
1
0
1
2

19. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 19
Tension : 5-6 gm
For Sewing Thread winding m/c
Winding speed : 1000 m/min
Traverse length : 105 mm
Yarn length : 4000m
Full bobbin dia : 70mm
Printing Recipe
 Levelling Agent
 Sequestering Agent
 Antifoaming Agent
 Caustic
 Hydrozen per Oxide
 Peroxide Killer
 Acetic Acid
 Dyes
 Salt
 Soda
 Washing Agent (Detergent)
 Finishing Chemical
Chemicals for scouring & bleaching of yarn
Demineralization :DEMPT
Scouring & Bleaching :
Kappawet BOSS (Detergent )
Kappaquest FE (Sequestering )

20. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 20
Albatex DBC (Levelling )
Parmagen NF ( De aerating or Antifoaming)
Kappazon ( Stabilizar)
Caustic Soda ( Scouring )
Hydrogen per oxide ( Bleaching )
Neutralization After Bleaching :
Acetic Acid ( Neutralizer )
Kappaquest FE (Sequestering )
Hot wash with per oxide killer:
Chromalese PQ ( Per oxide Killer )
Soaping : kappaquest A 41 (Soaping & leveling )
Dyes
The following dyes are used:
1.Reactive
2.Dispers
Name of Dyes Origin
Supplier
Cibacron Yellow - F4G Singapore Swiss color
Cibacron Yellow FN2R Singapore Swiss color
Cibacron Orange - FNR Singapore Swiss color
Cibacron Scarlet -F3G Singapore Swiss color
Cibacron Red-FN3G Singapore Swiss color
Cibacron Red-FNR Singapore Swiss color
Cibacron Red-FN2BL Singapor Swiss color
Cibacron Scarlet -FN6G Singapore Swiss color

21. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 21
Cibacron Navy -WB Singapore Swiss color
Cibacron Red -WB 150 % Singapore Swiss color
Cibacron Red -HDN 200 % Singapore Swiss color
Cibacron Turquish -HGN Singapore Swiss color
Bezactive Red SLF Swisterland RH corporation
Bezactive Yellow S-MAX Swisterland RH corporation
Bezactive Blue S-GLD Swisterland RH corporation
Bezactive Blue SLF Swisterland RH corporation
Bezactive Red S-3B Swisterland RH corporation
Bezactive Red S-MAX Swisterland RH corporation
Bezactive Yellow S-8G Swisterland RH corporation
Terasil Black SRL-O1 Singapore Swiss color
Terasil Black W-NS Singapore Swiss color
Terasil Blue BGE-01 Singapore Swiss color
Terasil Blue WBLS Singapore Swiss color
Terasil Navy GRLC Singapore Swiss color
Terasil Red WRS Singapore Swiss color
Terasil Violet BL-01 Singapore Swiss color
Terasil Yellow W-4G Singapore Swiss color
Remazol Blue-RR German Dyester
Remazol Yellow-RR German Dyester
Remazol Red -RR German Dyester
Remazol Brillient Yellow -
3GL
German Dyester
Remazol Tarquise Blue-G German Dyester
Livafix Rubina CA German Dyester
Livafix Red CA German Dyester
Livafix Blue CA German Dyester
Livafix Yellow CA German Dyester
Livafix Amber CA German Dyester
Livafix Orange CA German Dyester
Livafix Bri Yellow CA German Dyester

22. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 22
Reactive Black GRC China LC
Reactive Black B China LC
Reactive Red 3RS China LC
Sumifix Yellow EXF China Indonesia Japan Fakir dyes
Sumifix Red EXF China Indoneshia Japan Fakir dyes
Sumifix Blue EXF China Indoneshia Japan Fakir dyes
Sumifix T. Blue GN China Indoneshia Japan Fakir dyes
Sumifix Red 3BS China Indoneshia Japan Fakir dyes
Sumifix Yellw 3RS China Indoneshia Japan Fakir dyes
Sumifix Yellw GR China Indoneshia Japan Fakir dyes
Sumifix Blue BRF China Indoneshia Japan Fakir dyes
Terasil Yellow - F4G Singapore Swiss color
Terasil Orange - FNR Singapore Swiss color
Terasil Scarlet -FN6G Singapore Swiss color
Terasil Red-FN3G Singapore Swiss color
3. Chemicals:
Chemicals Name Supplier Mode of Action
Kappasol AF 200 Kappachem Antifoam
Kappwet BOS Kappachem Wetting (Detergent)
Kappquest FE Kappachem Sequestering
Kappazone H53 Kappachem Peroxide stabilizer
Kappasoft BD Kappaachem Cationic Softener
Kappatex R98 Kappachem Reducing Agent
Invatex PC CIBA Peroxide Killer
Cibecel DBC CIBA Leveling gent
Anti per R Gentec Peroxide Killer
Anti per PRB Gentec Peroxide Killer
Eriopon OS CIBA Reducing agent
Invatex AC CIBA Core neutralizing
Cibafix ECO CIBA Fixing
Tinofix FRD CIBA Fixing

23. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 23
Irgasol DAM CIBA Fixing Remover
Cibatex AB45 CIBA High Temp. pH Stabilizer
Univadine DIF CIBA DisperseLevelingAgent
Acetic Acid Taiwan Acid
Soda Ash China Alkali
Glaubar Salt China Electrolyte
Caustic Soda China Alkali
Hydrogen peroxide
50%
India Bleaching Agent
Oxalic Acid Acid

24. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 24
Chapter: 03
Result and Discussion

25. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 25
Printing process
Yarn store
↓
Soft winding
↓
Batching
↓
Yarn printing machine
↓
Adding dyes &chemicals sequence Levelling Agent
↓
Steaming ↓
↓
Machine wash Sequestering Agent
↓ ↓
Neutralization Antifoaming Agent
↓ ↓
Washing Dyestuff
↓ ↓
Finishing Soda
↓ ↓
Hydro Salt
↓ ↓
Dryer Caustic
↓
Hard winding
↓
Packing
↓

26. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 26
Delivery
Sequence for white Printing process:
Yarn store
↓
Soft Winding
↓
Batching Selection
↓
Package dyeing process
↓
Hydro Extractor
↓
Dryer ( radio frequence drayer)
↓
Re-soft winding
↓
Batching Section
↓
Bobbin Injection Dyeing m/c
↓
Steaming Process
↓
Neutralisation
↓
Washing
↓
Finishing

27. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 27
↓
Hydro Extractor
↓
Dryer
↓
Hard Winding
↓
Packing Section
↓
Delivery Section
Sequence for Grey yarn printing process:
Yarn store
↓
Soft winding Section
↓
Batching Section
↓
Bobbin Injection Dyeing m/c
↓
Steaming Process
↓
Neutralisation
↓
Washing
↓
Finishing

28. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 28
↓
Hydro Extractor
↓
Dryer
↓
Hard Winding
↓
Packing Section
↓
Delivery Section
Production Calculation:
Tank Capacity = 340 L
There are four tanks here
So, Capacity of four tanks = 340X4=1360 L
Liquior per package = 2 L
So no of package can be dyed for full tanks liquior = 1360/2 = 680 Pkg
Need time per drop = 2min
No of drop for 24 hour = (24 X 60)/2
=720
No of package per drop = 2
No of package for 24 houe (can be dyed) = 720X2=1440
40 L. water for 4- times injection for this package dyeing.

29. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 29
Production Calculation for Full Tank Liquor
Tank maximum level = 320 L
Tank minimum level = 20 L
Liquore can used for one time = maximum level – minimum level
= 320-20
=300L.
So liquor can be used for 4 tanks = 300X4
= 1200L.
Liquor need for one injection = 10 L.
No of injection for full tank liquor = full tank liquor / liquor for one injection
= 1200/10
=120
For one injection 2 package can be dyed
So no of package can be dyed for full tank liquor = 120X2=240 L
If package weight = 1.2 Kg
Production for full tank liquor = No of package X package weight
= 240X1.2
= 288 Kg
Production Calculation for Bobbin injection dyeing
For one injection need time = 2 min
No of injection for 24 hour = ( 24X60)/2
=720
For one injection 2 package can be dyed
So no of package can be dyed for 24 hour = 720X2
=1440

30. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 30
If package weight = 1.2 Kg
Production for 24 hours =1440X1.2
= 1728 kg
Production Calculation For steaming
No of package can be loaded in one carrier = 54
Two carrier can be loaded for one batch
No of package can be loaded for one batch = 54X2
= 108
For one batch unload need time = 90 min
So no of batches can be unload for 24 hours = (24X60)/90
=16
No of packages can be unload for 24 hours = 16X108
= 1728
If package weight 1.20 Kg
Production for 24 hours = 1728X1.2
= 2073 Kg
Density of soft winding
M = Package Weight
m = Bobbin Weight
R = Package radious
r = Bobbin radious
h = Height of package
Now , Package density = Mass / volume

31. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 31
Here , Mass = M – m
= (1050 – 150)
= 900
And, Volume = π (R² - r² )* h
= 3.14{ ( 16/2 ) ² - (6.5/2) ² } *15
= 3004 Cc
Package density = M/V
= 900/3004
=0.30 gm/cm³
Production Calculation
M/c speed : 1000rpm
Total no. of spindle : 960
Efficiency : 85% (assume)
Count (Ne) : 30 (assume)
m/c speed * 60 * 24 * no.of spindle * efficiency * 1.09
Production = -------------------------------------------------------------------
840 * count (Ne) *2.2024
1000 * 60 * 24 * 960 * 0.85 *1.09
= ------------------------------------------
840 * 30 *2.2024
= 23077 Kg/day

32. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 32
Yarn Path of Soft Winding M/C :
Creel
↓
Round /Flat yarn Guide
↓
Over feeder
↓
Yarn Guide
↓
Auto Tensioner
↓
Slub Catcher
↓
Sensor
↓
Bobbin
Formula of Soft Winding :
1Ib =453.59 gm
1 kg =2.204 Ib
1 Yard =0.9144 m
1m =1.0946 Yard

33. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 33
Package Yarn Length Calculation:
Length =Count (Ne) X 1.69337 X Weight (gm) of yarn
Example:
If a package weight is 1000 gm & the yarn count is 24/1. then calculate the yarn length
We know,
Length = Count x 1.69337 x weight
= 24 x 1.69337 x 1000
= 40640.88 m
Production Calculation of Hydro-extractor :
Total spindle x 60 x 8 x 3 x efficiency
Production per day = ------------------------------------------------------ pcs
Time per batch
48 x 60 x8 x3 x0.85
= ---------------------------------------- pcs
8
= 7344 pcs

34. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 34
= 7 tones
Sequence For Dark Shade With Time Shedule(100 Kg )
Grey Yarn
↓
Soft Winding (120 min)
↓
Dyeing (125 Min)
↓
Steaming(150 min)
↓
Loading on dyeing m/c(30min)
↓
Rinse(10 min)
↓
Fill(5 min)
↓
Heating at 95°c X 15 min
↓
(Double Wash) Soaping at 95°cX20 min
↓
Cooling at 7O°cX 15 min
↓
Drain-5 min
↓
Filter-5 min
↓
Heating at 95°c X 15 min
↓
(Double Wash) Soaping at 95°cX20 min

35. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 35
↓
Cooling at 7O°cX 15 min
↓
Drain 5min
↓
Hot wash (80°c X 10-20 min )
↓
Rinse (20 min)
↓
Fixing at 60°c X 20-40 min
↓
Finishing at 60°c X 20-40 min
↓
Unload 30 min
↓
Hydro 60 min
↓
Dryer 150 min
↓
Hard winding 150 min
↓
Packing 60 min
↓
Delivery 10 min
► Total time=1185 min
=19 hour 45 min

36. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 36
Sequence For Light & Medium Shade With Time Schedule
Grey Yarn
↓
Soft Winding (120 min)
↓
Dyeing (125 Min)
↓
Steaming(150 min)
↓
Loading on dyeing m/c(30min)
↓
Rinse(20 min)
↓
Fill(5 min)
↓
Neutralisation (50° X40 min)
↓
Rinse (10 min)
↓
Fill Water (5 min )
↓
Heating at 95° X15 min
↓
Soaping at 95° X20 min )
↓
Cooling at 70° X15 min
↓
Drain 5 min
↓

37. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
Page | 37
Hot Wash 80° X20 min
↓
Rinse 20 min
↓
Fixing at 80°c X 20 min
↓
Finishing at 60° X20 min
↓
Fixing at 60°c X 20-40 min
↓
Finishing at 60°c X 20-40 min
↓
Unload 30 min
↓
Hydro 60 min
↓
Dryer 150 min
↓
Hard winding 150 min
↓
Packing 60 min
↓
Delivery 10 min
► Total time=1125 min
=18 hour 45 min

38. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
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Cost analysis
Shade Dye % Cost $
Light 0.5-1.0 3
Medium 1.0-1.5 3.5
Dark 1.5-2.5 4
Special 2.5- above 5

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Chapter: 04
Production of Yarn Printing

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Recipe For Multi Colour Shade
Count : 40/1 Comb
Package weight : 1.100 Kg
Material : 10 Kg
Liquor : 50 L
1. 73- 009 (Navy) :Tank- 01
Denkom BYB= 3.0 g/l = 150 g
Albatex DBC = 0.5 g/l= 25 g
Permasol NF = 1.5 g/l =75 g
Sunfix Yellow SPD =0.558 % = 55.8 g
Sunfix Red SPD = 1.2408 % = 124.08 g
Sunfix Navy MFD = 3.74604 % = 374.604g
Gluber salt = 10 g/l =500 g
Soda ash = 5g/l = 250 g
Caustic = 1g/l = 50 g
pH = 11.05
2. 45 – 003(Red) : Tank – 02
Dencom BYB = 3.0 g/l = 150 g
Albatex DBC = 0.5 g/l= 25 g
Permasol NF = 1.5 g/l =75 g
Syno Yellow K-3RS = 1.305 % = 130.5 g
Syno Red K-3BS = 3.69 %= 369.00 g
Syno Blue K-BR = 0.0273 % = 2.73 g

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Glauber salt = 10 g/l =500 g
Soda ash = 5g/l = 250 g
Caustic = 1g/l = 50 g
pH = 11.23
3. 08-060(Dark Grey) Tank – 03
Dencom BYB = 3.0 g/l = 150 g
Albatex DBC = 0.5 g/l = 25 g
Permasol NF = 1.5 g/l =75 g
Syno Yellow K-3RS = 1.041657 % = 104.1657 g
Syno Red K-3BS = 0.5117 %= 51.17 g
Syno N/B K-BF = 1.7424 % = 174.24 g
Glauber salt = 10 g/l =500 g
Soda ash = 5 g/l = 250 g
Caustic = 1 g/l = 50 g
pH = 11.49
4. 85 – 027 : Tank – 04
Dencom BYB = 3.0 g/l = 150 g
Albatex DBC = 0.5 g/l = 25 g
Permasol NF = 1.5 g/l =75 g
Imco Yellow V - 4 GL = 0.007 % = 0.70 g
Syno Blue KHL = 0.03 % = 3 g
Syno Turquise HFG = 0.3 % = 30 g
Glauber salt = 10 g/l =500 g
Soda ash = 8 g/l = 400 g
pH = 10.50

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 No of injection = single
 Setting : 90 % 30 Sec
 No of plate = 01
 Steaming : 98°c X 60 min
 Pattern : Tank 01 = 73 - 009
: Tank 02= 45- 003
: Tank 03 = 08 – 060
: Tank 04 = 85 - 027
Recipe For one Colour Shade (Sky Blue )
Count : 30/1 P.C
Package weight : 1.00 Kg
Material : 18 Kg
Liquor : 50 L
Sky Blue (Kcyno:18484 ):Tank (01+02+03 )
Balacon ECO = 3.0 g/l = 150 g
Albatex DBC = 0.5 g/l = 25 g
Permasol NF = 1.5 g/l =75 g
Syno Yellow K-3RS = 0.03 % = 3 g
Syno Red HF-3B = 0.129 %= 12.99 g
Syno Br. Blue KPL = 0.3627 % = 36.27 g
Gluber salt = 10 g/l =500 g

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Soda ash =15 g/l = 750 g
pH = 10.50
 No of injection = single
 Setting : 90 % 30 Sec
 No of plate = 01
 Steaming : 98°c X 60 min
 Pattern : Tank 01 +02+03=Color
Tank 04=Water
Recipe For Colour Shade (Green +Dark pink )
Count : 40/1 Comb
Package weight : 1.00 Kg
Material : 20 Kg
Liquor : 100 L
1) Green (Kcyno : 19848):Tank (01+02 )
Belacom ECO = 3.0 g/l = 350 g
Albatex DBC = 0.5 g/l = 50 g
Permasol NF = 1.5 g/l =150 g
Syno Yellow HF-4GL = 7.007 % = 1402g
Syno Turq. H-F = 1.932 %= 386.40 g
Syno Br. Blue BB = 3.36 % = 672 g
Gluber salt = 10 g/l =1000 g
Soda ash =30 g/l = 3000 g

44. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
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pH = 10.20
2) Violet (Kcyno : 19849):Tank (03 )
Belacom ECO = 3.0 g/l = 300 g
Albatex DBC = 0.5 g/l = 50 g
Permasol NF = 1.5 g/l =150 g
Bez. Yellow SLF = 0.4025 % = 80.50g
Bez.Blue SFR = 1.1662 %= 233.24 g
Bez. Violet V-5R = 18.368 % = 3674 g
Gluber salt = 10 g/l =1000 g
Soda ash =15 g/l = 3000 g
Caustic =9 g/l =1000 g
pH = 10.20
3) Black (Kcyno : 19850):Tank (04)
Belacom ECO = 3.0 g/l = 300 g
Albatex DBC = 0.5 g/l = 50 g
Permasol NF = 1.5 g/l =150 g
Nova Yellow S-3R = 1.19 % = 238g
Nova Deep Cherry -SD = 3.36 %= 672 g
Reactive Black VG = 26.60 % = 5320 g
Glauber salt = 10 g/l =1000 g
Soda ash =15 g/l = 1500 g
Caustic =2g/l =200 g

45. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
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pH = 10.40
 No of injection = single
 Setting : 90 % 30 Sec
 No of plate = 01
 Steaming : 98°c X 60 min
 Pattern : Tank 01 +02 = Green
: Tank 03= Violet
: Tank 04 = Black
Recipe For Colour Shade (Black + off white )
Count : 40/1 Comb
Package weight : 1.00 Kg
Material : 10 Kg
Liquor : 50 L
Black (Kcyno : 19850):Tank (01+03)
Belacom ECO = 3.0 g/l = 150 g
Albatex DBC = 0.5 g/l = 25 g
Permasol NF = 1.5 g/l =75 g

46. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
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Nova Yellow S-3R = 0.85 % = 85g
Nova Deep Cherry -SD = 2.40 %= 240 g
Reactive Black VG = 19.0 % = 1900 g
Glauber salt = 10 g/l =500 g
Soda ash =15 g/l = 750 g
Caustic =2g/l =100 g
pH = 10.15
 No of injection = single
 Setting : 90 % 30 Sec
 Steaming : 98°c X 60 min
 Pattern : Tank 01 +03 = Black
: Tank 02+04= Water
Recipe For Colour Shade (Black + Marun )
Count : 40/1 100% Viscose
Package weight : 1.00 Kg
Material : 40 Kg
Liquor : 200 L
1) Black (Kcyno : 16373):Tank (01+03)
Belacom ECO = 3.0 g/l = 600 g
Albatex DBC = 0.5 g/l = 100 g

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Permasol NF = 1.5 g/l =300 g
Nova Red .S2B= 0.45 % = 180g
Reactive Black VG = 9.75% = 3900 g
Glauber salt = 15 g/l =3000 g
Soda ash =30 g/l = 6000 g
pH = 10.10
2)Marun (Kcyno:14784 ):Tank (02+04 )
Belacom ECO = 3.0 g/l = 600 g
Albatex DBC = 0.5 g/l = 100 g
Permasol NF = 1.5 g/l =300 g
Syno Yellow .HB= 2.94 % = 1176 g
Syno Red HB = 10.85 %= 4340 g
Syno Navy.HB = 0.483 % = 193.20 g
Gluber salt = 10 g/l =3000 g
Soda ash =30 g/l = 6000 g
pH = 10.20
 No of injection = single
 Setting : 90 % 30 Sec
 Steaming : 98°c X 60 min
 Pattern : Tank 01 +03 = Black
: Tank 02+04= Marun

48. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
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Recipe For Colour Shade (Red +Dark Pink +Black )
Count : 40/1 Combed
Package weight : 1.00 Kg
Material : 20 Kg
Liquor : 100 L
1) Red (Kcyno : 19846):Tank (01)
Belacom ECO = 3.0 g/l = 300 g
Albatex DBC = 0.5 g/l = 50 g
Permasol NF = 1.5 g/l =150 g
Syno Yellow .HB= 4.26 % = 852 g
Syno Red HB = 4.92 %= 984 g
Syno Navy Blue.HB = 0.252 % = 50.40 g
Gluber salt = 10 g/l =1000 g
Soda ash =30 g/l = 3000 g
pH = 10.30
2) Dark Pink(Kcyno : 19847):Tank (03)
Belacom ECO = 3.0 g/l = 300 g
Albatex DBC = 0.5 g/l = 50 g
Permasol NF = 1.5 g/l =150 g
Syno Yellow K-3RS= 0.42 % = 84 g

49. MD.AZMERI LATIF BEG M.Sc. in Textile Engineering
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Syno Red HF-3B = 2.076 %= 415.20 g
Syno Br. Blue BB = 0.033 % = 6.60 g
Gluber salt = 10 g/l =1000 g
Soda ash =20 g/l = 2000 g
pH = 10.10
3) Black (Kcyno : 19850):Tank (04)
Belacom ECO = 3.0 g/l = 300 g
Albatex DBC = 0.5 g/l = 50 g
Permasol NF = 1.5 g/l =150 g
Nova Yellow S-3R = 1.02 % = 204.0 g
Nova Deep Red S-B = 2.88 %= 576 g
Reactive Black VG = 22.80 % = 4560 g
Glauber salt = 10 g/l =1000 g
Soda ash =15 g/l = 1500 g
Caustic =3g/l =300 g
pH = 10.60
 No of injection = single
 Setting : 90 % 30 Sec
 No of plate = 01
 Steaming : 98°c X 60 min
 Pattern : Tank 01 = Red
: Tank 02 = Water
: Tank 03= Dark Pink
: Tank 04 = Black

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